Loadrite車(chē)載稱(chēng)重系統(tǒng)培訓(xùn)課件

METTLER

TOLEDOLoadrite

車(chē)載稱(chēng)重系統(tǒng)技服培訓(xùn).什么是裝載機(jī)？裝載機(jī)圖片.1Internal

usage

only車(chē)載稱(chēng)重系統(tǒng)能干什么？能使裝載機(jī)司機(jī)了解自己每一斗舉升的重量.2Internal

usage

only舉升壓力傳感器舉升缸角度開(kāi)關(guān)回落壓力傳感器翻轉(zhuǎn)缸位置開(kāi)關(guān)裝載機(jī)稱(chēng)重系統(tǒng)工作原理儀表舉升缸翻轉(zhuǎn)缸可不要.3Internal

usage

onlyInternal

usage

onlyMT

Loadrite

車(chē)載稱(chēng)重系統(tǒng)產(chǎn)品基本參數(shù)稱(chēng)重方式：動(dòng)態(tài)自動(dòng)稱(chēng)重稱(chēng)重精度:OIML

Y(b)級(jí),相當(dāng)于儀表使用溫度：-10至50°C儀表保護(hù):IP54電壓:12-36VDC防振動(dòng)級(jí)別:MIL-STD-810DIIII裝載機(jī)電子秤的精度和車(chē)況以及司機(jī)是否按章操作有關(guān).4LOADRITE安裝培訓(xùn).Loadrite觸發(fā)器安裝6Internal

usage

only.觸發(fā)器LM550LM960LR9087Internal

usage

only.光電觸發(fā)器LM960

Optical

Trigger使用2個(gè)紅外傳感器，單梁或雙梁的隔斷片進(jìn)行觸發(fā)最常用的觸發(fā)器最多支持4個(gè)出發(fā)點(diǎn).8Internal

usage

only觸發(fā)器高度觸發(fā)位置嚴(yán)重影響稱(chēng)重性能.9Internal

usage

only光電觸發(fā)器的安裝.10Internal

usage

only光電觸發(fā)器安裝.11Internal

usage

only光電觸發(fā)器安裝請(qǐng)確保圖中觸發(fā)器的位置和裝載機(jī)軸心的距離在40－50cm之間。至少要大于

40cm12Internal

usage

only.Loadrite液壓系統(tǒng)安裝13Internal

usage

only.安全是必須被首先考慮的！有那些主要的傷害?摔下(光滑的地板)油進(jìn)入眼睛(會(huì)感到不舒服或致盲)血液中毒失去手指(斷裂或者腐爛生疽)著火(油很易燃)關(guān)節(jié)處的皮膚安全.14Internal

usage

only立刻擦洗干凈溢出的液體經(jīng)常的佩戴安全眼鏡讓不相干的人員離開(kāi)(在可視范圍4m以外)著裝不要試圖用身體任何部分堵漏出/噴射出來(lái)的液體在吃喝前洗干凈手不要使用受到傷害的配件不要使用不合適的配件不要把配件擰的過(guò)緊不要破壞封閉的液壓回路安全.15Internal

usage

only安裝安全鏟斗必須被放在地上或者正確的被支撐殘余的壓力被完全放走忽視正確的防范措施會(huì)導(dǎo)致受傷或者死亡..16Internal

usage

only安裝步驟17Internal

usage

only放低鏟斗并關(guān)掉引擎.松開(kāi)液壓油箱的帽子釋放壓力.操作控制桿確認(rèn)所有的壓力被釋放.注意:有些機(jī)器在引擎關(guān)閉的情況下(大多數(shù)新機(jī)器),還有一些剩余的壓力保存在油路中的。油路的安裝有3種辦法:法蘭，ORFS和打孔.法蘭適配器首選的方法在連接處松開(kāi)夾具安裝合適的法蘭適配器重新安裝夾具(需要長(zhǎng)的，具有抗拉強(qiáng)度的螺絲)盡量靠近油缸..18Internal

usage

only法蘭適配器.19Internal

usage

onlyInternal

usage

only法蘭安裝有可能導(dǎo)致鐵管會(huì)和舉升油管安裝完法蘭后.20鐵塊碰在一起ORFS

配件O

Ring

Face

Seal可供選擇的一種法蘭盤(pán)管接方法一些生產(chǎn)廠(chǎng)家的液壓接頭是這種樣子的.21Internal

usage

onlyORFS

配件.22Internal

usage

only鉆孔和攻絲23Internal

usage

only當(dāng)法蘭適配器或者ORFS

不能被使用的時(shí)候.用合適的螺紋轉(zhuǎn)孔或攻絲.從機(jī)器上把配件拿走鉆孔并攻絲安裝前徹底弄干凈配件.需要非常小心不能有鐵屑留下，因?yàn)槭菍?dǎo)致各種密封和閥門(mén)損壞的主要原因.盡量在靠近油缸的地方尋找配件打孔.鉆孔和攻絲（靠近油缸）.24Internal

usage

only鉆孔和攻絲（靠近油缸）.25Internal

usage

only傳感器安裝T形頭和‘放氣帽’使用安裝夾具,傳感器朝上.26Internal

usage

only傳感器安裝傳感器安裝位置:放空氣的帽子朝上，有利于空氣的完全排出，不建議把傳感器焊在上面的鐵板上，因?yàn)橛脩?hù)維修的時(shí)候有可能拆卸掉上面的鐵板.27Internal

usage

onlyLoadrite走線(xiàn)和儀表安裝28Internal

usage

only.走線(xiàn)油管走線(xiàn)原則：跟著原來(lái)的油管走，盡量貼著原來(lái)管道的內(nèi)側(cè)，而不要貼著原來(lái)管道的上面和下面，這樣在這些管道和我們的油管一起動(dòng)作的時(shí)候，就不容易由于繃緊而斷裂，同樣的，傳感器到儀表，觸發(fā)器到儀表的2根走線(xiàn)原則也一樣29Internal

usage

only.走線(xiàn)利用已知的結(jié)構(gòu)來(lái)保護(hù)線(xiàn)纜，清晰可靠的穿過(guò)裝載機(jī)30Internal

usage

only.電源/控制線(xiàn)的連接確信正確的觸發(fā)器電纜和控制電纜相連接旋轉(zhuǎn)觸發(fā)器電磁/光電觸發(fā)器.31Internal

usage

only儀表連線(xiàn)壓力傳感器打印/數(shù)據(jù)接口電源/控制.32Internal

usage

only電源和地線(xiàn)安裝.33Internal

usage

only控制室安裝儀表電源線(xiàn)和線(xiàn)的整理遠(yuǎn)程按鈕打印機(jī).34Internal

usage

only駕駛室內(nèi)儀表和打印機(jī)安裝.35Internal

usage

only遠(yuǎn)程按鈕可以讓操作員不用移動(dòng)手到LOADRITE儀表上去直接按到累加按鈕一般安裝或者就直接放在最常用的控制桿前面(舉升桿)..36Internal

usage

only傳感器的放氣37Internal

usage

only內(nèi)部氣泡會(huì)導(dǎo)致稱(chēng)重問(wèn)題.在放氣的時(shí)候安全是必須被最優(yōu)先考慮的.不可預(yù)計(jì)的軟管移動(dòng)噴射高壓的油和空氣如果安全的話(huà)，在安裝位置放空氣在最終安裝前放氣(例如，先把它們移到機(jī)器安全的地方放氣)..安裝完成后要注意的地方開(kāi)始做速度校正的時(shí)候，斗子必須完全收回放氣順序：1.松開(kāi)lift的空氣帽，舉升大臂，等有線(xiàn)狀油噴出后，擰緊return的空氣帽2，把大臂平方在地上，松開(kāi)return的空氣帽，讓裝載機(jī)大臂下壓，使整個(gè)機(jī)器拱起來(lái)，等有線(xiàn)狀油噴出后，擰緊return的空氣帽。給用戶(hù)講解如何更換打印紙和保險(xiǎn)絲，觸發(fā)器清潔。注意安全?。?！38Internal

usage

only.安全39Internal

usage

only正確合適的支撐確保沒(méi)有不可靠的支撐電焊使用獨(dú)立電源器件正確的調(diào)整保證觸發(fā)器位置不被撞擊在電焊，打孔和打磨的時(shí)候注意使用正確的個(gè)人防護(hù)設(shè)備(PPE).LOADRITE儀表操作和設(shè)定培訓(xùn).LoadriteOperator

Training41Internal

usage

only.Warm

Up

LiftsLoadrite

will

count

down

3

warm

up

lifts

atstart

of

day,

or

after

machine

has

beenturned

off

for

more

than

an

hour..42Internal

usage

onlyCheck

ZeroAdjusts

for

shift

in

temperature

as

loader

gets

topeak

operating

temperatureTares

product

build

up

in

bucketEvery

15

mins

for

first

hour,

every

30

minsafter.43Internal

usage

onlyZero

Updated

-

ReadyBucket

empty&

rolledbackSmooth

liftPress

keyLoadrite

now

‘Ready’

to

weigh.44Internal

usage

onlyAddTo

keep

each

bucket

and

add

theweight

lifted

–

presskey

or

remote

addbutton.45Internal

usage

onlyAddWhen

bucket

load

is

added,

bucketcount

will

also

bedisplayedTypical

printout

will

show

Add

countand

weight.46Internal

usage

onlyTime

OutWeight

displayed

for

8

secondsSystem

will

time

out

if

no

actionRecall

weight

if

wanted.47Internal

usage

onlyClearPrinter

docket

will

include

LoaderID,time,

date

and

total

of

product

loadedwhen

cleared.48Internal

usage

onlyAuto

AddStockpiling,

repetitive

loadingTo

activate

presskey

and

confirm

bypressingkey.49Internal

usage

onlyAuto

AddA+

LED

confirms

Auto

Add

activated.50Internal

usage

onlyAuto

AddDeactivate

Auto

AddPressthentoconfirmReturn

to

‘Ready’

screen.51Internal

usage

onlyRecallPressto

recall

lastbucket.52Internal

usage

onlySubtractPresskey

to

subtractlast

bucketUnable

to

subtract

same

bucket

twice.53Internal

usage

onlyStandbyPress

and

holdkey

to

put

system

intoStandbyPress

any

key

to

re-activateindicator.54Internal

usage

onlyDataPro

-

5

data

fieldsExpress

–

3

datafields.55Internal

usage

onlyDataData

1

–

5Data

PromptData

SuspendDataEditData

ClearListDataList.56Internal

usage

onlyLoadriteSetup

&

Configuration

Training57Internal

usage

only.Setup

&

Configuration58Internal

usage

onlyOrder

of

Configuration

&

CalibrationCheck

clock

settingsEnter

all

details

in

Weighing

MenuConfirm

or

enter

changes

in

OperatingMenuEnter

all

details

in

the

Machine

MenuPerform

Speed

Compensation

CalibrationPerform

Zero

CalibrationPerform

Span

Calibration.Installer

MenuPressthenKey

in

Access

CodePress“InstMenu

Config”.59Internal

usage

onlyMenu

NavigationEnter

Menu

and

confirm

selectionsExit

MenuScroll

forward

through

Menu.60Internal

usage

onlyMenu

&

Screen

NavigationScroll

back

throughMenu61Internal

usage

onlyMove

curser

to

the

rightMove

curser

to

the

left.Configure

ClockEnter

Clock

Configuration

menuAdjust

time

and

date

to

local

time

and

formatto

local

settings.62Internal

usage

onlyWeighing

MenuDecimal

PointFull

ScaleIncrement

SizeUnit.63Internal

usage

onlyOperating

MenuTargetBatchBlendMixTareTare

TotalSplit.64Internal

usage

onlyOperating

MenuConversion

to

VolumeAuto

AddAuto

Add

TimeAuto

Add

MinimumWeightRemote

ButtonKey

Press

TimeCheck

LED

LightBeeper.65Internal

usage

onlyMachine

SetupCylinder

Rod

SizeCylinder

Bore

SizeDual

SensorsAcceleration

DetectionTrigger

TypeNo.

of

TriggerPoints.66Internal

usage

onlyMachine

SetupRotary

Trigger

SpacingWeighing

ErrorsWeighing

Error

%Speed

Error

%Filter.67Internal

usage

onlyAdvancedOverloadOverTargetAdd

TimeAuto

Add

TimeAuto

Add

ToggleAuto

Add

MinWeightZero

BlankingUserUnit.68Internal

usage

onlyCalibration.69Internal

usage

onlyCalibration

MenuTo

Enter

the

Cal

MenuPress

menu

keyEnter

access

codePressEnterScrollForwardPressEnter.70Internal

usage

onlyMultiple

ScalesThis

function

enables

differentattachments

to

be

used

on

any

loader.i.e.

bucket

or

forksCalibration

for

each

attachment

required.71Internal

usage

onlyUncalibrateResets

calibration

to

factory

defaultvalues.72Internal

usage

onlySpeed

CompensationTotal

of

six

speeds

equally

spaced

tominimise

the

effects

of

changes

in

liftspeeds.73Internal

usage

onlyZero

CalibrationSetting

of

the

pressure

required

to

lift

theweight

of

the

empty

bucket

andarms‘Zero’

pressure

subtracted

to

calculate

thetrueweight.74Internal

usage

onlySpan

CalibrationDetermines

the

relationship

between

liftpressure

and

the

weight

in

the

bucketMinimum

20%

of

fullscale..75Internal

usage

onlyCalibration

Overview76Internal

usage

onlyBring

machine

to

operating

temperaturePerform

Speed

calibrationPerform

Zero