數(shù)控仿真實(shí)驗(yàn)報(bào)告

數(shù)控機(jī)床仿真實(shí)驗(yàn)報(bào)告班級(jí)：機(jī)械四班姓名：陸秀林學(xué)號(hào)：200806040415指導(dǎo)老師：楊健實(shí)驗(yàn)日期：2011-11實(shí)驗(yàn)一數(shù)控車床操作加工仿真實(shí)驗(yàn)實(shí)驗(yàn)?zāi)康恼莆帐止ぞ幊痰牟襟E；掌握數(shù)控加工仿真系統(tǒng)的操作流程。實(shí)驗(yàn)內(nèi)容了解數(shù)控仿真軟件的應(yīng)用背景；掌握手工編程的步驟；掌握SEMENS802cT數(shù)控加工仿真操作流程。實(shí)驗(yàn)設(shè)備圖形工作站；南京宇航數(shù)控加工仿真軟件實(shí)驗(yàn)操作步驟實(shí)驗(yàn)試件試件的形狀、尺寸如圖1-1所示。加工采用的刀具參數(shù)刀具及相關(guān)參數(shù)如表1-1所列刀具號(hào)刀具名稱零件材料為10低碳鋼刀具圓角半徑補(bǔ)償值（mm）備注轉(zhuǎn)速（r/min）進(jìn)給量(mm/r)01外圓車刀12001.6手動(dòng)刀寬8MM02割刀12001.6手動(dòng)加工退刀槽03螺紋刀12001.6手動(dòng)加工螺紋工序卡片根據(jù)零件材料、加工精度、工藝路線、刀具參數(shù)表和切削用量等內(nèi)容，確定加工工序卡，如表1-2所列。表1-2數(shù)控車削加工工序卡單位名稱產(chǎn)品名稱零件名稱零件圖號(hào)數(shù)控車削實(shí)驗(yàn)件零件11工序號(hào)程序編號(hào)夾具名稱使用設(shè)備工作地點(diǎn)001三爪卡盤數(shù)控車銑綜合實(shí)驗(yàn)臺(tái)CAD/CAM（2）工步工步內(nèi)容刀具號(hào)刀具規(guī)格主軸轉(zhuǎn)速（r/min）進(jìn)給速度(mm/min)背吃刀量（mm）備注1對刀01—03所有刀具1200手動(dòng)手動(dòng)2毛坯粗加工01外圓車刀12008002.5刀寬253精加工外圓01外圓車刀12002001.2刀寬254切槽02割刀12002002.5刀寬255加工螺紋03螺紋刀12002001刀寬156割斷02割刀12002002.5刀寬25NC程序.T01N15G0G17N20G90G94N25S1000M03N30G0Z7.263M08N35X115.208Z0.N40G1X113.108F800.N45Z-248.2N50X115.15N55G0Z7.263N60G1X112.165F800.N65Z-248.2N70X114.208N75G0Z7.263N80G1X111.223F800.N85Z-248.2N90X113.265N95G0Z7.263N100G1X110.281F800.N105Z-248.2N110X112.323N115G0Z7.263N120G1X109.338F800.N125Z-248.2N130X111.381N135G0Z7.263N140G1X108.396F800.N145Z-248.2N150X110.438N155G0Z7.263N160G1X107.454F800.N165Z-248.2N170X109.496N175G0Z7.263N180G1X106.512F800.N185Z-248.2N190X108.554N195G0Z7.263N200G1X105.569F800.N205Z-248.2N210X107.612N215G0Z7.263N220G1X104.627F800.N225Z-248.2N230X106.669N235G0Z7.263N240G1X103.685F800.N245Z-248.2N250X105.727N255G0Z7.263N260G1X102.742F800.N265Z-248.2N270X104.785N275G0Z7.263N280G1X101.8F800.N285Z-248.2N290X103.842N295G0Z7.263N300G1X100.8F800.N305Z-217.358N310X101.646Z-219.272N315X101.691Z-219.383N320X101.728Z-219.497N325X101.758Z-219.614N330X101.78Z-219.732N335X101.794Z-219.851N340X101.8Z-219.971N345Z-220.N350X102.9N355G0Z7.263N360G1X99.8F800.N365Z-215.097N370X100.8Z-217.358N375X101.9N380G0Z7.263N385G1X98.8F800.N390Z-212.836N395X99.8Z-215.097N400X100.9N405G0Z7.263N410G1X97.8F800.N415Z-210.574N420X98.8Z-212.836N425X99.9N430G0Z7.263N435G1X96.8F800.N440Z-208.313N445X97.8Z-210.574N450X98.9N455G0Z7.263N460G1X95.8F800.N465Z-206.052N470X96.8Z-208.313N475X97.9N480G0Z7.263N485G1X94.8F800.N490Z-203.79N495X95.8Z-206.052N500X96.9N505G0Z7.263N510G1X93.8F800.N515Z-201.529N520X94.8Z-203.79N525X95.9N530G0Z7.263N535G1X92.8F800.N540Z-199.268N545X93.8Z-201.529N550X94.9N555G0Z7.263N560G1X91.8F800.N565Z-197.006N570X92.8Z-199.268N575X93.9N580G0Z7.263N585G1X90.8F800.N590Z-194.745N595X91.8Z-197.006N600X92.9N605G0Z7.263N610G1X89.8F800.N615Z-192.484N620X90.8Z-194.745N625X91.9N630G0Z7.263N635G1X88.8F800.N640Z-190.222N645X89.8Z-192.484N650X90.9N655G0Z7.263N660G1X87.8F800.N665Z-187.961N670X88.8Z-190.222N675X89.9N680G0Z7.263N685G1X86.8F800.N690Z-185.7N695X87.8Z-187.961N700X88.9N705G0Z7.263N710G1X85.8F800.N715Z-183.438N720X86.8Z-185.7N725X87.9N730G0Z7.263N735G1X84.8F800.N740Z-181.177N745X85.8Z-183.438N750X86.9N755G0Z7.263N760G1X83.8F800.N765Z-178.916N770X84.8Z-181.177N775X85.9N780G0Z7.263N785G1X82.8F800.N790Z-176.654N795X83.8Z-178.916N800X84.9N805G0Z7.263N810G1X81.8F800.N815Z-174.393N820X82.8Z-176.654N825X83.9N830G0Z7.263N835G1X80.8F800.N840Z-172.132N845X81.8Z-174.393N850X82.9N855G0Z7.263N860G1X79.8F800.N865Z-169.87N870X80.8Z-172.132N875X81.9N880G0Z7.263N885G1X78.8F800.N890Z-167.609N895X79.8Z-169.87N900X80.9N905G0Z7.263N910G1X77.8F800.N915Z-165.348N920X78.8Z-167.609N925X79.9N930G0Z7.263N935G1X76.8F800.N940Z-163.086N945X77.8Z-165.348N950X78.9N955G0Z7.263N960G1X75.8F800.N965Z-160.825N970X76.8Z-163.086N975X77.9N980G0Z7.263N985G1X74.8F800.N990Z-158.564N995X75.8Z-160.825N1000X76.9N1005G0Z7.263N1010G1X73.8F800.N1015Z-156.302N1020X74.8Z-158.564N1025X75.9N1030G0Z7.263N1035G1X72.8F800.N1040Z-154.041N1045X73.8Z-156.302N1050X74.9N1055G0Z7.263N1060G1X71.8F800.N1065Z-151.78N1070X72.8Z-154.041N1075X73.9N1080G0Z7.263N1085G1X70.8F800.N1090Z-150.548N1095X70.906Z-150.604N1100X71.007Z-150.668N1105X71.104Z-150.739N1110X71.197Z-150.815N1115X71.284Z-150.898N1120X71.365Z-150.986N1125X71.44Z-151.08N1130X71.509Z-151.178N1135X71.571Z-151.281N1140X71.626Z-151.388N1145X71.646Z-151.432N1150X71.8Z-151.78N1155X72.9N1160G0Z7.263N1165G1X69.8F800.N1170Z-150.36N1175X70.N1180X70.12Z-150.364N1185X70.239Z-150.376N1190X70.358Z-150.396N1195X70.474Z-150.424N1200X70.589Z-150.459N1205X70.701Z-150.502N1210X70.8Z-150.548N1215X71.9N1220G0Z7.263N1225G1X68.8F800.N1230Z-150.36N1235X70.9N1240G0Z7.263N1245G1X67.8F800.N1250Z-150.36N1255X69.9N1260G0Z7.263N1265G1X66.8F800.N1270Z-150.36N1275X68.9N1280G0Z7.263N1285G1X65.8F800.N1290Z-150.36N1295X67.9N1300G0Z7.263N1305G1X64.8F800.N1310Z-150.36N1315X66.9N1320G0Z7.263N1325G1X63.8F800.N1330Z-150.36N1335X65.9N1340G0Z7.263N1345G1X62.8F800.N1350Z-150.36N1355X64.9N1360G0Z7.263N1365G1X61.8F800.N1370Z-150.36N1375X63.9N1380G0Z7.263N1385G1X60.843F800.N1390Z-120.569N1395X60.947Z-120.629N1400X61.047Z-120.695N1405X61.142Z-120.768N1410X61.232Z-120.848N141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2011-12-1613:12SIEMENS802Se:Ref五：思考題數(shù)控加工中的誤差來源有哪些？在工件的數(shù)控加工過程中，誤差的來源大體分為三類：第一類誤差是程序編制過程中產(chǎn)生的；第二類似數(shù)控機(jī)床產(chǎn)生的；第三類是工裝（包括刀具，夾具，量具等）產(chǎn)生的實(shí)驗(yàn)二數(shù)控銑床操作加工仿真實(shí)驗(yàn)實(shí)驗(yàn)?zāi)康模?）掌握數(shù)控銑手工編程的方法；（2）掌握西門子802seM數(shù)控系統(tǒng)的基本操作；實(shí)驗(yàn)內(nèi)容了解數(shù)控仿真軟件的應(yīng)用背景；熟悉西門子802seM系統(tǒng)的基本操作；設(shè)計(jì)一個(gè)輪廓型零件，對其進(jìn)行手工編程，并利用數(shù)控加工仿真軟件完成加工仿真；實(shí)驗(yàn)設(shè)備（1）圖形工作站（2）南京宇航數(shù)控加工仿真軟件實(shí)驗(yàn)操作步驟零件圖如下：加工采用的刀具參數(shù)表1刀具參數(shù)刀具號(hào)刀具名稱刀具（半徑、半徑）補(bǔ)償值備注01端銑刀6精加工外輪廓工藝安排準(zhǔn)備工作，開機(jī)，返回參考點(diǎn)，根據(jù)加工零件選用合適尺寸的工件，根據(jù)對刀，加工，選擇合適裝夾。確定工藝路線，加工精度，切削用量等。加工過程：第一步；粗加工毛坯外輪廓；第二部，精加工；單位名稱產(chǎn)品名稱零件名稱零件圖號(hào)成都理工核自院數(shù)控車削試件工序號(hào)程序編號(hào)夾具名稱使用設(shè)備工作地點(diǎn)001數(shù)控車銑綜合實(shí)驗(yàn)臺(tái)CAD/CAM實(shí)驗(yàn)室工步工步內(nèi)容刀具號(hào)刀具規(guī)格主軸轉(zhuǎn)速進(jìn)給速度背吃刀量備注1對刀01端銑刀600手動(dòng)手動(dòng)2毛坯加工01端銑刀6000.33粗加工01端銑刀120034精加工01端銑刀4002.NC程序PROE導(dǎo)出程序太多，在此只列出部分。N10G55N15G0G17N20G90G94N25G0N30T1M06N35S1800M03N40G0Z20.M08N45X4.287Y-52.N50Z4.N55G1Z-4.F300.N60X-4.287N65X-2.582Y-51.122N70G3X0.Y-49.652I-27.396J51.122N75G1X0.Y-49.652Z-4.N80G3X2.576Y-51.119I29.978J49.652N85G1X2.576Y-51.119Z-4.N90X4.287Y-52.N95Y-54.N100X-15.145N105G3X0.Y-47.301I-14.833J54.N110G1X0.Y-47.301Z-4.N115G3X15.125Y-53.994I29.978J47.301N120G1X15.145Y-54.N125X4.287N130Y-58.N135X-39.978N140Y-54.N145X-44.N150Y-51.895N155G3X-39.978Y-54.I14.022J21.895N160G1X-39.978Y-54.Z-4.N165X-39.978Y-54.Z-4.N170Y-58.N175X-48.N180Y-42.617N185G3X-35.7Y-51.243I18.022J12.617N190G1X-35.7Y-51.243Z-4.N195G3X-29.931Y-51.996I5.648J20.78N200X-25.323Y-51.791I.074J50.202N205G1X-25.323Y-51.791Z-4.N210G3X0.Y-42.489I-4.655J51.791N215G1X0.Y-42.489Z-4.N220G3X23.004Y-51.53I29