VPO.SAFE.3.2.04.7.可回收瓶裝線安全防護標準SafetyCommissioningToolRGBLine

Annex7.VPO.SAFE.3.2.04.7.Safety

SafetyCommissioningTool–ReturnableGlassBottleLine

附件7.VPO.SAFE.3.2.04.7安全

新包裝線安全防護標準-可回收瓶裝線

Version2

第二版

2012-05-10

Purpose目的SafetyCommissioningToolforanewRGB(ReturnableGlassBottle)Line.

用于規(guī)范新瓶裝線（可回收瓶）投產(chǎn)時安全防護標準。Tooldevelopment

標準的建立:

Modularbuilt.

分類。ContainingbasicsafetyABInBevstandardsforeachmodule.符合百威英博的基本安全標準。Easyanduser-friendlystandardisedAuditchecklisttobeusedduringcommissioningofnewBottlelinesbyESorProjectDepartment,applicableforallmodules.在新瓶裝線投產(chǎn)期間，ES及項目部門將使用此簡單易懂、容易掌握的標準對設備安全進行檢查。Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSawer割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單FLTLoading/Un-loadingpoint叉車裝卸點(1)Attentionpoints關注點:ProperprotectionpreventingdamagesatconveyorfromFLT(metalverticalplateorfloorplatewithFLTwheelstops)采取適當?shù)谋Ｗo措施，防止叉車對輸送帶造成損壞（使用金屬材質的垂直擋板或在地面上設置叉車輪阻）2.UltrasonicsensortostoptheconveyorwhenFLTapproachesorpedestriansapproach設置超聲波傳感器，當叉車或行人靠近時，停止輸送帶運行。3.Backplatepreventingfallinggoodsduring(un-)loading.Avoidgapsbetweenplateandconveyor!裝/卸載期間，背面設置防護板可防止貨物墜落。防護板緊貼輸送帶，注意防護板緊貼輸送帶，沒有空隙。123FLTLoading/Un-loadingpoint叉車裝卸點(2)Attentionpoints關注點:4.Chainconveyors:sprocketwheelstobeproperlyguardedavoidingnippoints鏈式輸送帶：鏈輪要防護得當，避免出現(xiàn)嚙合點44FLTLoading/Un-loadingpoint叉車裝卸點(3)Attentionpoints關注點:5.Rollerconveyors:sprocketwheelsattheendoftheconveyortobeproperlyguardedavoidingnippoints滾筒式輸送帶：輸送帶末端的鏈輪要保護得當，避免出現(xiàn)嚙合點。6.Motorcoverplatestobefittedagainstconveyorframeavoidingfingeraccesstochains。在輸送帶邊部安裝電機防護蓋板，避免手指碰到鏈條。566Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單De-palletiser/Palletiser卸垛機/碼垛機(1)2mAttentionpoints關注點:Accessisdeterredbyfixedfencingofminimum2mhigh至少設置2m高的固定柵欄進行隔離，防止人員進入，固定柵欄完整無空隙，不能讓人進入；2.EntranceandexitpointsofUnitLoads(pallet+goods)aresafeguardedwithlightbarrierswithmutingsystem.(MinimumSafetyCategory3)在成垛貨物（托盤+貨物）的進出口，設置屏蔽系統(tǒng)進行防護（安全類別至少為3類）->Thefixedfencesdonotallowentrancebetweenthelightbarrierandthefence柵欄緊貼光幕，光幕與柵欄之間不能留有空隙讓人進入。->Thepositionofthelightbarrierdoesnotallowentrancebetweenthelightbarrierandtheconveyor

光幕緊貼輸送帶，輸送帶和光幕之間不能留有空隙讓人進入。12De-palletiser/Palletiser(2)Attentionpoints:3.Entranceandexitpointsofemptypalletsaresafeguardedwithfixedfences

onlyallowingaletterboxtypeopeningtoletanemptypalletpassthrough.空托盤進出點的開口應設置足夠小，運用郵筒原則只允許托盤出入。4.Entranceandexitpointsofcratesaresafeguardedwithfixedfences

onlyallowingaletterboxtypeopeningtoletacratepassthrough.Theheightoftheopeningshallneverbemorethan50cm.塑箱及成品進出點的開口應設置足夠小，運用郵筒原則只允許塑箱或成品出入，高度不得大于50cm34<50cmDe-palletiser/Palletiser卸垛機/碼垛機(3)Attentionpoints關注點:5.Accesstothemachineryshallbeprovidedbyinterlockedaccessdoors.(MinimumSafetyCategory3)固定柵欄上如需開門，應設置聯(lián)鎖開關:(安全類別至少為3類)

Differentinterlocksystemsmayapply可以使用不同的聯(lián)鎖系統(tǒng)->Doublekeysystem(fortresstype)withbothamechanicalandelectronicallock（Seemoreinnextslide）同時帶有機械鎖和電子鎖的雙鎖系統(tǒng)(fortresstype，見下頁圖片)->Singlekeysystem(withmasterkeyontheelectricalcabinetorcontrolpanel)單鎖系統(tǒng)（配電柜或控制面板上有主鑰匙）->Aresetcommandmustbegivenbeforere-startcommandisaccepted

必須先復位才可以重新啟動。->Interlocksmustberobustandnoteasytooverride

聯(lián)鎖裝置必須是堅固耐用并不易失靈5555SafeAccesstoMachines-Keysystemforpalletizeranddepalletizer安全進入機器內部-鑰匙系統(tǒng)-碼垛卸垛機Normalsituation機器正常運轉狀態(tài)121Movekey2,theguardingdoorcanbeopened取下鑰匙2，可打開防護門MoveKey1,stopthemachine取下鑰匙1，機器停止221PutKey1intotheprotectionkey將鑰匙1插入保護鎖中De-palletiser/Palletiser卸垛機/碼垛機

(4)Attentionpoints關注點:6.Themachineryshallbeequippedwithamechanicalblockingdevice

(eventuallywithelectronicalsensor)toholdthede-pal/palinitsraisedpositionduringmaintenanceorrepairactivities.機器應該配有機械的防護裝置（配有電子感應器），保證在維護或維修期間卸垛機/堆垛機處于懸空狀態(tài)時不會掉落下來。Differentsystemsmayapply可以使用不同的系統(tǒng):->Manualsystem(withbar)->Automaticsystem手動系統(tǒng)（帶有防護桿）自動系統(tǒng)6666De-palletiser/Palletiser卸垛機/碼垛機

(5)Attentionpoints關注點:7.Turntableswillbeequippedwithafixedplateleavingagapofmaximum5mmbetweenthefixedplateandtherotatingpart.Inallotheroccasions,theturntableshallbesafeguardedwithfixedfencingandaninterlockedaccessdoor.轉向器周圍的固定裝置與轉盤的最大距離不超過5mm。在所有其它情況下，轉盤應該通過固定式柵欄和聯(lián)鎖通道門進行防護。7Attentionpoints關注點:8.Rollerconveyors:

infillplateswillbeinstalledatoperatorworkingpositionsandatcrossingsections.Thegapbetweentheinfillplatesandrollersshallnotexceed5mm.滾輪式輸送帶：在操作工工作位置及橫跨區(qū)域安裝填充板。填充板及滾輪之間的間隙不應該超過5mm。9.Conveyorcrossingsectionsshallbeequippedwithsteps

withhandrailsandinterlockedgatesstoppingtheconveyorwhencrossing,andwitharesetbuttonre-startingtheconveyor(anewstartcommandisnotnecessary).輸送帶橫跨區(qū)域應該配有臺階及扶手，和有人穿過時可以停止輸送帶運行的聯(lián)鎖門以及可以重新啟動輸送帶的復位按扭（不需要再次按下啟動按鈕）889De-palletiser/Palletiser卸垛機/碼垛機

(6)Attentionpoints關注點:10.Theoperatingpositionshallbedesignedandconstructedinsuchawaytoensure100%segregation,byphysicalmeans,betweentheoperatorandanyForkLiftTruckmovementand/oranyloadhandledbyaForkLiftTruck.設計操作工工作位置時，應該借助物理手段確保操作工與移動的叉車、和/或通過叉車控制的任何裝載活動100%隔離。10De-palletiser/Palletiser卸垛機/碼垛機

(7)Attentionpoints關注點:11.Movingpartsofupperpartofpalletisertotallyscreenedoff頂部的移動部件都已保護起來。如需開門，應設置聯(lián)鎖開關11Tunnelguarding隧道式防護Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單Attentionpoints關注點:1.Accessisdeterredbyfixedfencingofminimum2mhigh設置至少2m高的固定柵欄進行隔離，防止人員進入；2.Entranceandexitpointsofemptypalletsaresafeguardedwithfixedfences

onlyallowingaletterboxtypeopeningtoletanemptypalletpassthrough.空托盤進出點固定開口應設置足夠小，運用郵筒原則只允許托盤出入。3.Entrance/exitpointsforFLTaresafeguardedwithlightbarriersstoppingthestacker/de-stackerandConveyor叉車進出點通過設置光電開關進行防護，叉車在此區(qū)域工作時可停止堆垛機/卸垛機和輸送帶的運行。4.Alternativelytopoint3,anultrasonicsensor

stoppingthestacker/de-stackerandconveyorwhenFLTapproachesorpedestriansapproachmightbeapplied.同第3點類似的防護方法：安裝超聲傳感器，當叉車或路人靠近時同樣也可以停止堆垛機/卸垛機和輸送帶的運行5.ProperprotectionpreventingdamagesatconveyorfromFLT(metalverticalplateorfloorplatewithFLTwheelstops)采取適當?shù)谋Ｗo措施，防止叉車對輸送帶造成損壞（使用金屬材質的垂直擋板或在地面上設置叉車輪阻）

6.Maximumstackingheightcontrolsensorismandatory必須安裝最大堆垛高度控制傳感器。1254362mPalletStacker/De-stacker托盤碼垛機/卸垛機Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單De-crater/Crater卸箱機/裝箱機(1)1334Attentionpoints關注點:Accessatthefrontsideisdeterredbyaninterlockedscreen.(MinimumSafetyCategory3)機器正面防護門上設置聯(lián)鎖開關防止人員進入；(安全類別至少為3類)2.Alternativelytopoint1,anopenfrontside,providingsufficientsafetydistanceandalightbarrier.(MinimumSafetyCategory3),mightbeapplied.

替代第一種方式：正面：需保證安全距離和一個光幕。(安全類別至少為3類)3.Easyaccessformanualinterventionismadepossiblebysteps借助臺階能很輕易地接近設備處理故障。4.Thescreenshallnotformanytraphazardforhandsorfingerswhenclosedbetweenitslowestpositionandthesteps當防護門關閉時，防護門的最低點和臺階之間應沒有空隙，避免對手或手指造成傷害。2De-crater/Crater卸箱機/裝箱機(2)Attentionpoints關注點:5.Accesstothemachineryshallbeprovidedbyinterlockedscreens.(MinimumSafetyCategory3)設置具有聯(lián)鎖開關的防護門以進入機器。（安全類別至少為3類）->Interlocksmustberobustandnoteasytooverride聯(lián)鎖開關應該堅固耐用，且不易失效Differentsystemsmayapply可以使用不同的系統(tǒng):->Manual(dependingweightofthescreen)手動的（取決于聯(lián)鎖防護門的重量）->Electrical(openingcanbebypush–release,closingmustbebycontinuouspushcommand)電動的（通過“推-放”打開，持續(xù)的“推”命令關閉）6.Aresetcommandmustbegivenbeforere-startcommandisaccepted必須先復位才可以重新啟動。56De-crater/Crater卸箱機/裝箱機(3)Attentionpoints關注點:7.Accessatthebacksideisdeterredbyfixedfencingortwophotocells(40cm,90cmfromtheconveyor).機器背面應該設置固定欄柵防止人員進入，或使用兩組光電開關，分別距輸送帶高40cm,90cmAttentionpoints關注點:8.Accesstothemachineryshallbeprovidedbyinterlockedaccessdoors.(MinimumSafetyCategory3).

Accessdoorsmustbemadeaccessiblebycrossingbridgesifnecessary設置具有聯(lián)鎖開關的防護門以進入機器；(安全類別至少為3類).如需要，應設置橫跨橋接近防護門。Differentinterlocksystemsmayapply可以使用不同的聯(lián)鎖系統(tǒng):->Doublekeysystem(fortresstype)withbothamechanicalandelectronicallock同時配有機械鎖和電子鎖的雙鎖系統(tǒng)（fortresstype

）->Singlekeysystem(withmasterkeyontheelectricalcabinetorcontrolpanel)單鎖系統(tǒng)（配電柜或控制板上帶有鎖）->Aresetcommandmustbegivenbeforere-startcommandisaccepted必須先復位才可以重新啟動。->Interlocksmustberobustandnoteasytooverride聯(lián)鎖防護門必須堅固耐用且不易失靈7778De-crater/Crater卸箱機/裝箱機(4)Attentionpoints關注點:9.Entranceandexitpointsofcratesaresafeguardedwithfixedfences

onlyallowingaletterboxtypeopeningtoletacratepassthrough.Theheightoftheopeningshallneverbemorethan50cm.Ifadoorisneededonthesideguarding,interlockismust.塑箱進出點的開口處設置固定柵欄進行防護，開口大小只能允許塑箱通過。開口的高度不應高于50CM.如果要在側面防護上開門，則必須設置聯(lián)鎖開關。999<50cmModules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單Cartonformer成型機成型機進出口具有固定的防護門，并在出口安裝有隧道式防護裝置，保證人的手接觸不到選擇的部件；側面的防護門上具有聯(lián)鎖開關，保證防護門打開時，機器停止運轉。Cartonformer成型機成型機進箱處具有防護網(wǎng)Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單Cartonsealer封箱機封箱機具有整體安全防護，防護門上需加裝聯(lián)鎖開關。進出口位置：如人的手可以接觸到旋轉部件，則需在進出口加裝隧道式防護。Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單CrateTurner翻箱機Attentionpoints關注點:Accesstotheareawherethecratesfallontothelowerconveyorshallbedeterredbyfixedfencing,avoidingtraphazardsforhandsandfingers.

應該設置固定欄柵防止人員靠近塑箱翻轉運動的區(qū)域，避免對手和手指造成傷害。11Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單CrateWasher洗箱機Attentionpoints關注點:Accesstotheinsideofthewasherthroughhatchesmustbeinterlocked.

進入洗箱機內部的倉門上必須設置聯(lián)鎖開關。->Interlocksmustberobustandnoteasytooverride

聯(lián)鎖裝置必須堅固耐用且不易失靈->Aresetcommandmustbegivenbeforethere-startcommandisaccepted必須先復位才可以重新啟動。1Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單CrateBuffer塑箱提升機Attentionpoints:關注點：Accessisdeterredbyfixedfencingofminimum2mhigh設置至少2m高的固定柵欄進行隔離，防止人員進入2.Entranceandexitpointsofcratesaresafeguardedwithfixedfences

onlyallowingaletterboxtypeopeningtoletacratepassthrough.Theheightoftheopeningshallneverbemorethan50cm.塑箱進出點的開口處設置固定柵欄進行防護，開口大小只能允許塑箱通過。開口高度不得大于50cm3.Accesstothemachineryshallbeprovidedbyinterlockedaccessdoors.固定柵欄上如需開門，應設置聯(lián)鎖開關:Differentinterlocksystemsmayapply:可以使用不同種類的聯(lián)鎖->Doublekeysystem(fortresstype)withbothamechanicalandelectronicallock同時帶有機械鎖和電子鎖的雙鎖系統(tǒng)->Singlekeysystem(withmasterkeyontheelectricalcabinetorcontrolpanel)單鎖系統(tǒng)（配電柜或控制面板上有鑰匙）->Aresetcommandmustbegivenbeforere-startcommandisaccepted必須先復位才可以重新啟動。->Interlocksmustberobustandnoteasytooverride

聯(lián)鎖裝置必須是堅固耐用并不易失靈4.Anaccessplatform

withself-closinggateformaintenanceandrepairpurposesshallbeinstalled為維修人員設置的進入平臺須設置可以關閉的門43212m<50cmModules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單BottleWasher洗瓶機(1)Attentionpoints關注點:1.Bottleentranceandexitshallbesafeguardedbyasafetyphotocell瓶子進出口應該設置光電開關進行控制2.Theoperatorworkingplatformshallbeinstalledatsuchaheighttoreachthebottleentranceergonomicallywithoutusingpalletsorothermeans。操作工工作平臺的高度，應該要可以接觸到瓶子入口，而不需使用托盤或其它方法進行輔助。3.Sharpedgesonthelowerconveyor(bottleentrance)shallbeavoidedorprotectedwithfoam輸送帶上位置較低處（瓶子入口）應避免出現(xiàn)鋒利邊沿或用泡沫塑料進行保護。4.Safemeanstoaccesstheupperconveyor(bottleexit)shallbeprovided.Aportableladderthatcanbehookedupisrecommended有安全的方式到達上部輸送帶（瓶子出口）。建議使用可以懸掛的移動梯子。1234BottleWasher(2)Attentionpoints關注點:5.Filtersshallbesafeguardedbyaninterlock

設置聯(lián)鎖開關對過濾器進行防護->Interlocksmustberobustandnoteasytooverride聯(lián)鎖裝置應該堅固耐用且不易失靈->Aresetcommandmustbegivenbeforethere-startcommandisaccepted必須先復位才可以重新啟動。6.HatchesgivingaccesstotheinsideoftheBWmustbefixed(onlyremovablebyusingtools)洗瓶機觀察孔必須是封閉固定的（只能通過工具移除）56665BottleWasher(3)Attentionpoints關注點:7.BottleWasherhatchesshallbesafeguardedbydoubleprotectionsothatasuddencompleteopeningismadeimpossible,avoidingthatoperatorsgetsplashedbycaustic洗瓶機倉口應該進行雙重防護，避免倉門突然打開，致使操作工被堿液濺到。77BottleWasher(4)Attentionpoints關注點:8.Warningsignsforhotsurfaceorhotliquidmustbeforeseenasfrom60°C.超過60°C熱表面或熱液體的警示標識必須清晰可見。->Alldirectaccessiblehotpartsasfrom70°Cshallbeinsulated必須將所有可以直接接觸到的、超過70°C的發(fā)熱體進行保溫。9.Steampipes,directaccessiblefromgroundlevel,shallideallybeguardedbyscreens使用防護屏將通過地面就可以直接接觸到的蒸汽管道進行隔離。->BottleWashersshallbeequippedwithanH2extractorventilator洗瓶機應配有H2抽風機。8889BottleWasher(5)Attentionpoints關注點:10.AccessplatformsformaintenanceandrepairpurposesalongtheBWsidesshallbeequippedwithaself-closingaccessgate洗瓶機邊部用于維護和維修的平臺上應設置員工可以手動關閉的門，->Theaccessgateshallneverbetightenedtotherailinginitsopenposition除特殊原因外，門應該一直處于關閉狀態(tài)101010BottleWasher洗瓶機(6)Attentionpoints關注點:11.AguardrailshallbeinstalledontheroofoftheBottleWasher應該在洗瓶機頂部安裝護欄。12.Theaccesstotheroofshallbeprovidedbyafixstairs.有合適的階梯到達洗瓶機頂部。13.Theaccesstotheroofshallhaveaself-closingaccessgatewithlock通向頂部的入口須有門->Theaccessgateshallneverbetightenedtotherailinginitsopenposition，通道門應該一直處于關閉狀態(tài)11111212Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單Filler裝酒機(1)Attentionpoints關注點:ThefrontsideoftheFillershallbesafeguardedbyfixedscreensandonlyallowingabottle-shapedgaptoletthebottlepassthrough

裝酒機正面應設置固定式防護門進行防護，只留有瓶子大小的間隙以便瓶子通過。2.Movablescreensgainingaccessformaintenanceandsettingsshallbeinterlocked。(MinimumSafetyCategory3)為方便人員進入維護和設置參數(shù)，裝酒機設置移動式防護門，應設置聯(lián)鎖開關。（安全類別至少為3類）->Interlocksmustberobustandnoteasytooverride聯(lián)鎖裝置必須堅固耐用且不易失靈->Aresetcommandmustbegivenbeforethere-startcommandisaccepted必須先復位才可以重新啟動。->點動器上加急停開關2211112Filler裝酒機(2)Attentionpoints關注點:3.ThebacksideoftheFillershallbesafeguardedbyfixedfencingandfixedscreens(onlyremovablebyusingtools)裝酒機背面應該設置固定柵欄和固定防護進行防護（只能通過借助工具進行移除）4.Accessdoorsshallbeinterlocked.(MinimumSafetyCategory3).

Accessdoorsmustbemadeaccessible需要進出的防護門應該設置聯(lián)鎖開關，（安全類別為3類）且必須是容易進入的。->Interlocksmustberobustandnoteasytooverride聯(lián)鎖裝置必須堅固耐用且不易失靈->Aresetcommandmustbegivenbeforethere-startcommandisaccepted.

必須先復位才可以重新啟動。433Extrarequirementsforallnewmachineswithjogfunction

（Jogforfillerandlabeler）Forjogfunction:Twohanded(twopushbutton)jogisrequired

(withspacingofthepushbuttonsgreaterthanthedistanceofthewidthofahandtoavoidaonehandedjog.)AnE-stopshouldalwaysbeincludedonthejogcontrolstationOnlyonejogcontrolstation(CST)canbeenabledatanygiventime.Onlyonesafetydoorcanbeopenedatonetimeforjogmodetobeenabled.Thejogpushbuttonstation

canonlybeenabledforit'svisiblezonewhenaguarddoorisopened.

(Forexample,ifaguarddoorisopenonthefrontofamachine,thejogcontrolstationontherearofthemachinewillnotbeenabledeventhoughaguarddoorisopened.

Thisisbecausethefront

guarddoorisoutofthevisible/safezonefortherearCST.)Confirmjogspeed

is

programmedasslow/safeaspossibleyetstillprovidetheneededfunctionalitySignonmachineinlocallanguage,

(abovethelocationoftheCTS):"Donotentermachine

whilethemachine

isinjogmode".

Exampleofjogwithtwopushbuttons新設備點動器的要求(適用于灌酒機和貼標機的點動器)點動器:點動器是雙手同時（兩個控制按鈕）操作的。

(兩個按鈕的距離大于人手的寬度。避免一只手操作兩個按鈕)。點動器上需安裝急停按鈕。只在特定情況下激活一個按鈕點動控制的模式。只有打開一扇安全門時才可以啟動點動模式。當打開的安全門在視線范圍內時，才可以啟動該處的點動模式。

(例如：如果在機器正面的安全門打開，點動器在機器側面，無法看到打開的安全門，這種情況下無法啟動點動模式。

確認點動速度，在保證功能的情況下越慢/安全越好。在點動器上方張貼標識：“禁止點動狀態(tài)下進入機器”。雙手操作的點動器例子Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單TunnelPasteuriser隧道式巴式殺菌機Attentionpoints關注點:1.Thefrontsideofthetunnelpasteurisershallbesafeguardedbymovablescreens,protectingoperatorsagainstburstingbottles隧道式巴式殺菌機的正面應該通過可移動式防護門進行防護，防止操作工受爆瓶的傷害。2.AnAccessplatformshallbeinstalledwithhandrailandguardrail工作平臺應該安裝扶手和護欄。->Endsofhandrailsshallbechamferedeliminatingsharpedges扶手末端應該進行處理，除去鋒利邊緣3.Theaccesstotheroofshallbeprovidedbyafixstair.必須有固定的階梯到達頂部4.Aguardrailshallbeinstalledontheroofofthepasteuriser巴式殺菌頂部應該安裝護欄->Theaccesstotheroofshallhaveaself-closingaccessgatewithlock進入頂部的通道具有防護門->Theaccessgateshallneverbetightenedtotherailinginitsopenposition除特殊原因外，通道門應該一直處于關閉狀態(tài)1222233TunnelPasteuriser隧道式巴式殺菌機Attentionpoints關注點:4.Pasteuriserhatchesshallbesafeguardedbydoubleprotectionsothatasuddencompleteopeningismadeimpossible,avoidingthatoperatorsgetsplashedbyhotwaterorcastic殺菌機艙口應該進行雙重防護，避免艙門突然打開，致使操作工被熱水或堿液濺到。44Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單Labeler貼標機(1)Attentionpoints關注點:1.TheLabelershallbesafeguardedbyfixedscreensandonlyallowingabottle-shapedgaptoletthebottlepassthrough貼標機應該設置固定防護門進行防護，只能允許留有瓶型大小的間隙，以便讓瓶子通過2.Movablescreensgainingaccessformaintenanceandsettingsshallbeinterlocked(MinimumSafetyCategory3)

為方便人員進入維護和設置參數(shù)，設置移動式防護門，門上應設置聯(lián)鎖開關。（安全類別至少為3類）->Interlocksmustberobustandnoteasytooverride聯(lián)鎖裝置必須堅固耐用且不易失靈->Aresetcommandmustbegivenbeforethere-startcommandisaccepted必須先復位才可以重新啟動。->點動器上應加裝急停按鈕2221222Labeler貼標機(2)Attentionpoints關注點:3.TheLabelershallbesafeguardedbyfixedscreensandonlyallowingabottle-shapedgaptoletthebottlepassthrough貼標機轉鼓應該設置固定式防護門進行防護，只允許留有瓶型大小的間隙，以便讓瓶子通過4.Movablescreensgainingaccessformaintenanceandsettingsshallbeinterlocked

為方便人員進入維護和設置參數(shù)，可設置移動式防護門并應設置聯(lián)鎖開關->Interlocksmustberobustandnoteasytooverride聯(lián)鎖裝置必須堅固耐用且不易失靈->Aresetcommandmustbegivenbeforethere-startcommandisaccepted必須先復位才可以重新啟動。->Directaccesswithupperlimbstodangerousmovingpartsmustbeavoided必須避免用上肢直接去接觸移動部件的不安全行為。344Labeler貼標機(3)Attentionpoints關注點:5.Theplacewherethelabelisappliedmusthavethefixedfenceonlytopermitthelabelpass進標處必須有固定式防護屏，只允許標簽通過。Extrarequirementsforallnewmachineswithjogfunction

（Jogforfillerandlabeler）Forjogfunction:Twohanded(twopushbutton)jogisrequired

(withspacingofthepushbuttonsgreaterthanthedistanceofthewidthofahandtoavoidaonehandedjog.)AnE-stopshouldalwaysbeincludedonthejogcontrolstationOnlyonejogcontrolstation(CST)canbeenabledatanygiventime.Onlyonesafetydoorcanbeopenedatonetimeforjogmodetobeenabled.Thejogpushbuttonstation

canonlybeenabledforit'svisiblezonewhenaguarddoorisopened.

(Forexample,ifaguarddoorisopenonthefrontofamachine,thejogcontrolstationontherearofthemachinewillnotbeenabledeventhoughaguarddoorisopened.

Thisisbecausethefront

guarddoorisoutofthevisible/safezonefortherearCST.)Confirmjogspeed

is

programmedasslow/safeaspossibleyetstillprovidetheneededfunctionalitySignonmachineinlocallanguage,

(abovethelocationoftheCTS):"Donotentermachine

whilethemachine

isinjogmode".

Exampleofjogwithtwopushbuttons新設備點動器的要求(適用于灌酒機和貼標機的點動器)點動器:點動器是雙手同時（兩個控制按鈕）操作的。

(兩個按鈕的距離大于人手的寬度。避免一只手操作兩個按鈕)。點動器上需安裝急停按鈕。只在特定情況下激活一個按鈕點動控制的模式。只有打開一扇安全門時才可以啟動點動模式。當打開的安全門在視線范圍內時，才可以啟動該處的點動模式。

(例如：如果在機器正面的安全門打開，點動器在機器側面，無法看到打開的安全門，這種情況下無法啟動點動模式。

確認點動速度，在保證功能的情況下越慢/安全越好。在點動器上方張貼標識：“禁止點動狀態(tài)下進入機器”。雙手操作的點動器例子Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單EBI空瓶檢驗機驗瓶機處有防護門，并配置有聯(lián)鎖開關，保證門打開時機器停止運轉。Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機Topsaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單割紙箱機割紙箱機四周具有防護門，并在防護門上加裝聯(lián)鎖開關，保證防護門打開時，設備會停止運轉，切割刀鋸也會馬上停止運作，如由于慣性無法立即停止運作，則需安裝剎車裝置。割紙箱機進出口采用郵筒原則；有粉塵產(chǎn)生的割紙箱機需配備除塵系統(tǒng)。Modules&Content

分類和目錄FLTLoading/Un-loadingpoint叉車裝卸點De-palletiser/Palletiser卸垛機/碼垛機PalletStacker/De-stacker托盤碼垛機/卸垛機De-crater/Crater卸箱機/裝箱機Cartonformer成型機Cartonsealer封箱機CrateTurner翻箱機CrateWasher洗箱機CrateBuffer塑箱提升機BottleWasher洗瓶機Filler裝酒機TunnelPasteuriser隧道式巴式殺菌機Labeler貼標機EBI空瓶檢驗機TopSaw割紙箱機Conveyors輸送帶GeneralRequirements一般要求AcceptanceChecklist驗收檢查清單Conveyors(1)Attentionpoints關注點:1.Changingdirectionofcrateswithoutmovingpartsreducesrisksforinjuriesanddoesn’trequireguards(e.g.bymeansofafrictionsideguiderail)無須手動移動即可改變箱子方向，使其排列整齊，不僅可以減少受傷風險，而且不需要防護措施（如借助一側具有摩擦性能的導軌）2.Motorisolatorsonraisedconveyorsshouldbebroughtdowntobeaccessiblefromgroundlevel

抬高的傳送帶上的電機隔離裝置應該降到從地面可以接觸的高度212Conveyor