第六冊工業(yè)管道工程說明

第六冊工業(yè)管道工程冊 說 明一、第六冊《工業(yè)管道工程》〔以下簡稱本定額〕適用于建、擴建工程中廠區(qū)范圍內(nèi)的車間、裝置、站、罐區(qū)及其相互之間各種生產(chǎn)用介質(zhì)輸送管道，廠區(qū)第一個連接點以內(nèi)的生產(chǎn)用(包括生產(chǎn)與生活共用)給界;蒸汽和煤氣以入口第一個計量表(閥門)為界;鍋爐房、水泵房以墻皮為界。二、本定額主要依據(jù)的標準、標準有:《工業(yè)管道工程施工及驗收標準》(金屬管道篇)GB50235一97?！冬F(xiàn)場設備、工業(yè)管道焊接工程施工及驗收標準》GB50236一98?！朵撊刍笇咏宇^射線照相和質(zhì)量分級》GB3323一87。《手工電弧焊接接頭的基木形式與尺寸》GB985一88?！堵窕『负缚p坡口的基木形式和尺寸》GB986一88?！度珖y(tǒng)一施工機械臺班費用定額》(1998年)?！度珖y(tǒng)一安裝工程根底定額》。《全國統(tǒng)一建筑安裝勞動定額》〔1988年)。三、以下內(nèi)容執(zhí)行其他冊相應定額:單件重100kg裝工程》。管道和安裝支架的噴砂除銹、刷油、絕熱執(zhí)行第十一冊《刷油、防腐蝕、絕熱工程》。地溝和埋地管道的土石方及砌筑工程執(zhí)行《全國統(tǒng)一建筑工程根底定額》。四、本定額內(nèi)不包括以下內(nèi)容:單體和局部試運轉(zhuǎn)所需的水、電、蒸汽、氣體、油(油脂)、燃氣等。協(xié)作局部聯(lián)動試車費。管道安裝完后的充氣保護和防凍保護。設備、材料、成品、半成品、構(gòu)件等在施工現(xiàn)場范圍以外的運輸費用。五、關于以下各項費用的規(guī)定:腳手架搭拆費按人工費的7%25%廠外運距超過1KM時，其超過局部的人工和機械乘以系數(shù)1.1。車間內(nèi)整體封閉式地溝管道，其人工和機械乘以系數(shù)1.2(管道安裝后蓋板封閉地溝除外)。超低碳不銹鋼管執(zhí)行不銹鋼管工程，其人工和機械乘以系數(shù)1.15，焊條消耗量不變，單價可以換算。高合金鋼管執(zhí)行合金鋼管工程，其人工和機械乘以系數(shù)1.15，焊條消耗量不變，單價可以換算。安裝與生產(chǎn)同時進展增加的費用按人工費的10%計取。在有害身體安康的環(huán)境中施工增加的費用，按人工費的10%計算。序號名稱序號名稱損耗率〔%〕序號名稱損耗率〔%〕1低、中壓碳鋼管4.0013承插鑄鐵管2.002高壓碳鋼管3.6014法蘭鑄鐵管1.003碳鋼板卷管4.0015塑料管3.004低、中壓不銹鋼管3.6016玻璃管4.005高壓不銹鋼管3.6017玻璃鋼管2.006不銹鋼板卷管4.0018冷凍排管2.007高、中、低壓合金鋼管3.6019預應力混凝土管1.008無縫鋁管4.0020螺紋管件1.009鋁板卷管4.0021DN20以下2.0010無縫銅管4.0022DN20以上1.0011銅板卷管4.0023螺栓3.0012襯里鋼管4.000.25Mpa(2.5kgf/c0.6Mpa(6kgf/c0.25Mpa(2.5kgf/c0.6Mpa(6kgf/cm)1Mpa(10kgf/cm2)1.6Mpa(16kgf/cm2)2.5Mpa(25kgf/cm2)公稱直徑法蘭m2)螺栓法蘭螺栓法蘭螺栓法蘭螺栓法蘭螺栓(mm)δ孔數(shù)Lkgδ孔數(shù)LKgδ孔數(shù)LKgδ孔數(shù)LKgδ孔數(shù)LKg1010410×350.18212410×400.19712412×400.28114412×450.316412×500.3191510410×350.18212410×400.19712412×400.28114412×450.316412×500.3192012410×400.19714410×400.19714412×450.316412×500.31918412×500.3192512410×400.19714410×400.19714412×450.318412×500.31918412×500.3193212412×400.28116412×500.31916416×500.60118416×550.63520416×600.6694012412×400.28116412×500.31918416×550.63520416×600.66922416×650.7025012412×400.28116412×500.31918416×550.63522416×650.70224416×700.736公稱公稱0.25Mpa(2.5kgf/cm2)0.6Mpa(6kgf/cm2)1Mpa(10kgf/cm2)1.6Mpa(16kgf/cm2)2.5Mpa(25kgf/cm2)直法蘭 螺栓 法蘭 螺栓徑

法螺栓 法蘭 螺栓 法蘭 螺栓蘭(m(m孔孔孔孔孔m)δ數(shù)Lkgδ數(shù)LKgδ數(shù)LKgδ數(shù)LKgδ數(shù)7014412×450.316412×500.31920416×600.66924416×700.7362488014416×500.60118416×550.63520416×600.66924816×701.47226810014416×500.60118416×550.63522816×651.40426816×701.47228812514816×501.20220816×601.33824816×701.47228816×751.5430815016816×501.20220816×601.33824820×702.49828820×802.7130817518816×501.20222816×651.40424820×702.49828820×802.71321220020816×531.2722816×651.40424820×702.498301220×854.38321222522816×601.33822816×651.40424820×702.498301220×854.383412250221216×652.106241216×702.208261220×753.906321222×905.3343412300221220×703.747241220×703.747281220×804.065321222×905.3343616350221220×703.747261220×753.906281620×805.42341622×957.624216400221620×704.996281620×805.42301622×857.112381627×10514.076441616×701.47216×701.47220×802.7122×853.55622×853.55622×905.33422×905.33427×10027×10

9.981027×10027×1014.075630×1218.990630×1218.990630×1345024450241620×704.996281620×805.42302022×858.89422027×11518.564820 0500241620×704.996301620×855.84302022×908.89482030×13024.935236×1520 0600242022×757.932302022×858.89362027×10517.595502030×14026.12----700262422×809.9322422×9010.668-- - - - - - - - - - -800262427×8518.804322427×9519.962-- - - - - - - - - - -900282427×8518.804342427×10019.962-- - - - - - - - - - -1000302827×9021.938362827×10524.633-- - - - - - - - - - -51200303227×9025.072- - - - -- - - - - - - - - - -1400323627×9529.943- - - - -- - - - - - - - - - -1600324027×9533.27- - - - -- - - - - - - - - - -公稱直0.25Mpa(2.5kgf/cm2)徑(mm) 法蘭 螺栓

0.6Mpa(6kgf/cm)法蘭 螺栓

1Mpa(10kgf/cm)法蘭 螺栓

1.6Mpa(16kgf/cm2)法蘭 螺栓

Mpa(25kgf/cm2)法蘭 螺栓δLkgδδLkgδLKgδLKgδLKgδ孔數(shù)LKg數(shù)數(shù)數(shù)數(shù)1010410×400.19712410×450.2112412×450.314412×500.31916412×550.3381510410×400.19712410×450.2112412×450.314412×500.31916412×550.3382012410×450.2114410×500.22314412×500.31916412×550.33818412×600.3572512410×450.2114410×500.22314412×500.31918412×600.35718412×600.3573212412×450.316412×550.33816416×600.66918416×650.70220416×650.7024012412×450.316412×550.33818416×650.70220416×650.70222416×750.775012412×450.316412×550.33818416×650.70222416×700.73624416×750.777014412×500.31916412×550.33820416×700.73624416×700.73624816×751.548014416×550.63518416×650.70220416×700.73624816×751.5426816×801.60810014416×550.63518416×650.70222816×701.47226816×801.60828820×852.9212514816×551.2720816×651.40424816×751.5428816×851.74230822×953.8115016816×601.33820816×651.40424820×802.7128820×902.9230822×953.8117516816×601.33822816×701.47224820×802.7128820×902.92321222×1005.71520018816×651.40222816×701.47224820×802.71301220×954.695321222×1005.71522520816×651.40222816×701.47224820×802.71301220×954.695341227×10510.557250221216×702.208241216×752.31261220×854.38321222×1005.715341227×12010.557300221220×753.906241220×804.065281220×904.38321222×1005.715361630×13014.848350221220×753.906261220×854.38281620×905.84341622×1058.132421630×13019.94414.84400221620×755.208281620×855.84301622×957.62381627×115 44 1630×13019.9448450241620×805.42281620×905.84302022×959.525422027×13019.52482030×14026.12500241620×805.42301620×905.84322022×1009.525482030×14026.12522036×15041.45600242022×858.89302022×908.89362022×11017.595502036×15041.45----700262422×8510.668-- - - - - - - - - - - - - - -800262427×9018.804-- - - - - - - - - - - - - - -三、榫槽面平平焊法蘭螺栓重量表0.25Mpa(2.5kgf/cm0.25Mpa(2.5kgf/cm2)0.6Mpa(6kgf/cm)1Mpa(10kgf/cm2)1.6Mpa(16kgf/cm2)公稱直徑(mm)法蘭螺栓法蘭螺栓法蘭螺栓法蘭螺栓孔孔孔孔δLkgδLKgδLKgδLKg數(shù)數(shù)數(shù)數(shù)1010410×400.19712410×400.19712412×450.314412×500.3191510410×400.19712410×400.19712412×450.314412×500.3192010410×400.19712410×400.19714412×500.31914412×500.3192510410×400.19714412×500.2114412×500.31914412×500.3193210412×400.314412×500.31916416×600.66916416×600.6694012412×450.314412×500.31916416×600.66916416×600.6695012412×450.314412×500.31916416×600.66916416×600.6697014412×450.314412×500.31918416×650.70218416×650.7028014416×500.60116416×600.66918416×650.70220816×701.47210014416×500.60116416×600.66920816×701.47220816×701.47212514816×501.20218816×651.40422816×751.5422816×801.60815014816×501.20218816×651.40422820×752.60422820×802.7117516816×601.33820816×701.47222820×752.60424820×802.7120016816×601.33820816×701.47222820×752.604241220×804.06522518816×651.40420816×701.47222820×752.604241220×804.065250201216×702.208221216×752.31241220×804.065261222×855.334300201220×7037.47221220×753.906261220×854.38281222×905.334350201220×703.747221220×753.906261620×855.84321622×1007.62400201220×704.996221620×755.208261622×857.112361627×11514.8484450201620×704.996221620×755.208262022×908.89382027×12018.56500241620×805.42241620×805.42282022×908.89422030×13024.93600242022×808.25242022×808.25302027×9516.635462036.×14039.74700242422×809.9242422×8099302427×10019.962482436×14047.688800242427×8518.804242427×8518.804322430×11027.072502436×15049.742.5Mpa(25kgf/cm22.5Mpa(25kgf/cm2)4Mpa(40kgf/cm2)6.4Mpa(10kgf/cm2)公稱直徑法蘭螺栓法蘭螺栓法蘭螺栓(mm)δ孔數(shù)Lkgδ孔數(shù)LKgδ孔數(shù)LKg1016412×550.33816412×650.37618412×700.3951516412×550.33816412×650.37618412×700.3952016412×550.33816412×650.37620416×800.8042516412×550.33816412×650.37622416×850.8713218416×650.70218416×750.7724420×951.5654018416×650.70218416×750.7724420×951.5655020416×700.73620416×800.80426420×1001.5657022816×701.47222816×851.74328820×1103.3458022816×701.47224816×851.74330820×1103.34510024820×802.7126820×1003.1332822×1204.32112526822×852.55628820×1103.34536827×1408.19315028822×903.55630820×1103.34538830×1510.924175281222×955.715361227×13011.713421230×15016.386200301227×959.981381227×14012.289441230×16017.105225321227×10510.557401230×15016.386461230×16017.105250321227×10510.557421230×15016.386481236×18027.951300361627×11514.848461630×16022.807541636×19040.008350401630×12018.996521630×17024.725601636×20040.008400441630×13019.944581636×20040.008661642×22061.368450462030×14026.12602036×20050.01----500482036×15041.45622042×21076.71----600542036×16043.16--------700582442×17080.856--------800602442×18080.856--------6.4Mpa(25kgf/cm6.4Mpa(25kgf/cm)10Mpa(100kgf/cm)16Mpa(160kgf/cm2)公稱直徑(mm)法蘭δ 孔數(shù)L螺栓kgδ法蘭孔數(shù)L螺栓Kgδ法蘭孔數(shù)L螺栓Kg10-1522 412×800.43322412×800.43326416×950.9392024 416×900.87124416×900.87132420×1101.67.2524 416×900.87124416×900.87134420×1101.6733226 420×1001.56530420×1101.67336422×1202.164028 420×1101.67332422×1101.67340424×1302.9015030 420×1101.67334422×1202.1644824×1406.1076532820×1103.34638822×1304.57650827×1608.9628036820×1203.55642822×1404.83254827×1709.7310040822×1404.83248827×1608.96258830×18012.36212544827×1508.58752830×17012.36270836×21021.37315048830×18011.404581230×18018.543801236×23034.115200541230×18018.543661236×20032.06921242×26051.625250621236×20030.006741236×22032.061001248×29078.315300661636×20047.747801642×24065.101----公稱直徑0.25\0.6Mpa(25kgf/c公稱直徑0.25\0.6Mpa(25kgf/cm)1Mpa(40kgf/cm2)1.6Mpa(10kgf/cm2)法蘭螺栓法蘭螺栓法蘭螺栓(mm)δ孔數(shù)Lkgδ孔數(shù)LKgδ孔數(shù)LKg1010410×550.23612412×600.35714412×650.3761510410×550.23612412×600.35714412×650.3762010410×550.23614412×650.37616412×750.4142512410×600.2514412×650.37616412×750.4143212412×600.35716416×800.80418416×850.8714012412×600.35718416×800.80420416×900.8715012412×600.35718416×800.80420416×900.8717014412×700.39520416×900.87122416×1000.9398014416×750.7722416×1000.93924816×1001.87810014416×750.7724416×1001.37826816×1102.01312514816×751.5426816×1102.01328816×1152801.60826820×1103.34528820×1203.55620018816×901.74226820×1203.556281220×1205.334250201216×1002.817281220×1205.334----300241220×1105.019301220×1305.651----400321620×1307.535--------500381620×1508.38--------0.250.25、0.6Mpa(25kgf/c2)(mm)δ法蘭孔數(shù)L螺栓Kg1510410×450.212012410×450.212512412×500.2233212412×500.3194012412×500.3195012412×500.3197014412×550.3388014416×600.66910014416×600.66912514816×601.33815016816×651.40417518816×701.47220018816×701.47222520816×751.54250201216×752.31300241220×854.38350281220×904.38400321620×1006.26450341620×1056.692500381620×1106.692管外徑〔mm〕八、不銹鋼翻邊短管加工制作管外徑〔mm〕工程單位2025323845577689108133159219人工 綜合工日工日0.150.150.150.200.200.200.250.250.300.350.400.45不銹鋼管m0.180.180.190.190.20.20.20.20.210.220.230.23材料 胎具費元1111.31.31.61.61.62.43.256.8其他材料費元0.060.060.060.060.060.060.060.060.060.060.060.06車床臺班0.0140.0140.0140.0140.0160.0160.020.0230.030.050.070.09機械臺班壓力機60t臺班0.0120.0120.0140.0210.0210.021------壓力機160t臺班------0.020.020.020.0330.0450.058管外徑〔mm〕工程管外徑〔mm〕工程單位2190.300.234.520.060.06-0.042025323845577689108133159人工綜合工日工日0.100.100.100.130.130.130.170.170.200.230.27鋁管m0.180.180.190.190.190.20.20.20.210.220.23材料胎具費元0.680.680.680.880.881.061.061.061.62.143.34其他材料費元0.060.060.060.060.060.060.060.060.060.060.06車床臺班0.010.010.010.010.010.010.0140.0160.020.0340.047機械臺班壓力機60t臺班0.0120.0120.0120.0140.0140.014-----壓力機160t臺班------0.0140.0140.0140.0220.03管外徑〔mm〕工程管外徑〔mm〕工程單位2025323845577689108133159219工日0.120.120.120.150.150.150.190.190.230.270.31m0.180.180.190.190.190.20.20.20.210.220.23元0.780.780.780.820.821.241.241.241.862.463.86元0.060.060.060.060.060.060.060.060.060.060.06臺班0.0110.0110.0110.0110.0130.0130.0160.0180.0230.0390.055臺班0.0140.0140.0140.0160.0160.016-----臺班-----0.0160.0160.0160.0250.035人工綜合工日銅管人工綜合工日銅管材料胎具費費車床0.350.235.240.060.07機械臺班60t160t-0.045說明一、本章包括碳鋼管、不銹鋼管、合金鋼管及有色金屬管、非金屬管、生產(chǎn)用鑄鐵管安裝。二、本章均包括直管安裝全部工序內(nèi)容，不包括管件的管口連接工序，以“l(fā)Om”為計量單位。三、襯里鋼管包括直管、管件、法蘭含量的安裝及撤除全部工序內(nèi)容，以“l(fā)Om”為計量單位。四、本章不包括以下工作內(nèi)容，應執(zhí)行本冊相應定額:管件安裝;閥門安裝法蘭安裝;管道壓力試驗、吹掃與清洗;焊口無損探傷與熱處埋;管道支架制作與安裝;管口焊接收內(nèi)、外充氬保護;管件制作、煨彎。其次章管件連接說明一、本章定額與第一章直管安裝配套使用。二、管件連接不分種類以“10個”為計量單位，其中包括彎頭、三通、異徑管、管接頭、管帽。三、現(xiàn)場在主管上挖眼接收三通及摔制異徑管，均按實際數(shù)量執(zhí)行本章工程，但不得再執(zhí)行管件制作定額。0.7。五、儀表的溫度計擴大管制作安裝，執(zhí)行本章管件連接相應工程乘以系數(shù)1.5。第三章閥門安裝說明一、本章適用于低、中、高壓管道上的各種閥門安裝，以“個”為計量單位。二、閥門安裝工程綜合考慮了殼體壓力試驗、解體研磨工作內(nèi)容。三、高壓對焊閥門是按碳鋼焊接考慮的，如設計要求其他材質(zhì)，其電焊條價格可換算，其他不變。本項目不包括殼體壓力試驗、解體研磨工序，發(fā)生時應另行計算。四、調(diào)整閥門安裝定額僅包括安裝工序內(nèi)容，協(xié)作安裝工作內(nèi)容由儀表專業(yè)考慮。五、安全閥門包括殼體壓力試驗及調(diào)試內(nèi)容。六、電動閥門安裝包括電動機的安裝。七、各種法蘭閥門安裝，定額中只包括一個墊片和一副法蘭用的螺栓。八、透鏡墊和螺栓本身價格另計，其中螺栓按實際用量加損耗量計算。九、定額內(nèi)墊片材質(zhì)與實際不符時，可按實調(diào)整。十、閥門殼體壓力