產(chǎn)品風(fēng)險(xiǎn)評(píng)估報(bào)告一覽表

產(chǎn)品風(fēng)險(xiǎn)評(píng)估報(bào)告一覽表香港泰成玩具有限公司ProductRiskAssessmentForm產(chǎn)品風(fēng)險(xiǎn)評(píng)估一覽表PAGE1PAGE4DepartmentInvolved:R&DDepartment(開(kāi)發(fā)工程)/ProductionDepartment(生產(chǎn)工程)、MaterialControlDepartment(物料部)、PurchasingDepartment(采購(gòu)部)、QualityDepartment(品管部)Preparedby(組織人員):ResponsibleEngineer(工程師):Date(日期):ItemNameandNo.(產(chǎn)品名稱(chēng)/編號(hào)):Customer(客戶(hù)):AgeGrade(適應(yīng)年齡)：SaleRegion(銷(xiāo)售地區(qū)):(A)Mechanical(物理和機(jī)械性)No.CheckPointDescription評(píng)審項(xiàng)目Result評(píng)估結(jié)果1SharpPointandProtrudingparts(利角及突出物)(PunctureHazard)Capableofcausingpuncturesoftheskin.（可導(dǎo)致刺傷皮膚）Checkforexistenceofpointswithacrosssectionof2mmorless.（存在橫截面等于或小于2mm的尖點(diǎn)）Checkforexistenceofmetallicwiresandothermetalliccomponentsthataredesignedandintendedtobebentandmetallicwireslikelytobebent.（存在彎曲的金屬線或其他金屬組件）Endprotectionshouldbegivenasufficientlylargesurfaceareatoavoidpuncturingofthebody.（末端應(yīng)該覆蓋足夠大的表面積，避免刺穿。）2SharpEdge(利邊)Accessibleedgesthatarelikelytocauseinjury(noexposedsharpplasticormetaledges)存在可導(dǎo)致受傷的可接觸邊（需無(wú)批鋒、金屬邊）3SmallPart（小物件）(Choking,IngestionandInhalationHazards)(3Y-)（窒息/吸入危害）Possibilityofproducingsmallpartswhenbrokenthatfitscompletelyintothesmallparttestcylinder(dim.>31.7mm)–eg.Wheelsthatcomeoffcars,buttonsandeyesthatfalloffdollsorplushtoys.（產(chǎn)品存在可放入小物件筒的可拆卸物件、脫落物件。如：從車(chē)子上脫落的輪胎，從玩偶或毛絨玩具上脫落的紐扣和眼鏡。）12GapandSpacing(間隙)(FingerTrapHazard)Drivingmechanisms(傳動(dòng)機(jī)構(gòu))-Clearspacebetweenthekeyorthehandleandthebodyofthetoyshallbeeither>13mmor<5mm.Anyholesinkeysorhandlesshallbe<5mmdiameter.（間隙必須>13mm或5mm）Hinge(鉸鏈)-Spacingbetweenpartsjointedbyhingeshallbeeither>13mmor<5mmiftheparts>200g.如果零件重量>200g，則鉸鏈結(jié)合處的間隙>13mm或5mm。）Wheel(車(chē)輪)-Spacesbetweenthewheelsandthebodyorpartsofthebodyshallbeeither>13mmor<5mm（車(chē)輪、車(chē)身或車(chē)身部位的間隙需>13mm或<5mm。）FoldingorSlidingmechanisms(折疊裝置)-Spacebetweenmovingelementsoftoywithfoldingorslidingmechanismsintendedtobearorcapableofbearingthemassofachildshallbeeither>13mmor<5mm（能夠承受一個(gè)小孩重量的折疊裝置玩具的間隙需>13mm或5mm）13CircularHole(圓孔)(FingerTrapHazard)Accessiblecircularholeinanyrigidmateriallessthan1.58mminthicknessshouldbeeither<6mmor>13mmindiameterifdepth>10mm.（厚度小于1.58mm的鋼性材料上的可觸及的圓孔，直徑需<6mm或13mm，深度需>10mm）14JawEntrapment(頜骨危險(xiǎn))(18M-)Scope:Activitytables,Largebulkytoy,Stationaryfloortoy,Pushtoy,Ride-ontoy.（范圍：活動(dòng)桌椅，大型笨重玩具，可固定站立玩具，推動(dòng)玩具，騎乘玩具。Openingsinhandlesandsteeringwheelsthatallowpassageofa19X19mmblockofanydepthgreaterthan13mmmustalsoallowpassageofa38X63.5mmblockofanydepthgreaterthan13mm.開(kāi)口或方向盤(pán)不僅可通過(guò)一個(gè)長(zhǎng)寬為19mm，高大于13mm的方塊，還應(yīng)可通過(guò)一個(gè)長(zhǎng)為38mm15Projectile(彈射玩具)Tipradius>2mm.Softimpactsurface（子彈半徑>2mm.子彈表面需為軟材質(zhì)）Designshouldnotabletodischargemissilesotherthanthoseprovidedwiththetoy.（射彈玩具需配有專(zhuān)用子彈，不可換用其他子彈）16Durability(堅(jiān)固)(MechanicalHazards)NoSmallParts,SharpEdgesorSharpPointsafterbelowabusetests(3Y-).（濫用測(cè)試后無(wú)尖點(diǎn)、利邊、小物件。）DropTestTensionTestTorqueTestImpactTestCompressionTestStabilityTestTipOverTestSeamStrengthTestFlexibilityofwiresTest17Acoustic(聲響)Close-to-Ear(80dBAat2.5cm)RattleandHand-held(85dBAat50cm,110dBCat50cm)Table-topandFloor(110dBCat50cm)18PlasticBag（膠帶）Thicknessshouldbe>0.038mm.厚度應(yīng)>0.038mm.19Warning(警告語(yǔ))SmallPartSmallBallEntanglementorStrangulationMechanicalStrengthMagnetProjectileToyAquaticToyAdultAssemblyAdultSupervision(B)Flammability(易燃性)No.CheckPointDescription評(píng)審項(xiàng)目Result評(píng)估結(jié)果1PlasticandTextile塑料和紡織品1.Donotburnifdirectlyexposedtoaflameorsparkorotherpotentialseatoffire.（直接接觸火焰、火光或其他潛在火源需不可燃。）2.Notreadilyflammable(theflamegoesoutassoonastheignitionsourceisremoved).不易燃（一但火源移開(kāi)，火焰需立即自行熄滅。）3.Iftheydoignite,burnslowlyandpresentalowrateofspreadoftheflame.（燒緩慢或火焰蔓延速度慢）(C)Chemical(化學(xué)性)No.CheckPointDescription評(píng)審項(xiàng)目Result評(píng)估結(jié)果1ToxicChemicals(有毒物質(zhì))AllcomponentsmustcomplywithRoHSrequirement.（所有件需符合ROHS要求。）2HeavyMetals(重金屬)AllcomponentsmustcomplywithEN71part3requirement.（所有部件需符合En71第3部分的要求）3TotalLead(總鉛含量)AllcomponentsmustcomplywithCPSIAtotalleadrequirement.（所有部件需符合CPSIA關(guān)于含量的要求）4Phthalate(鄰苯二甲酸鹽)AllcomponentsmustcomplywithEUphthalaterequirement.（所有部件需符合EU關(guān)于鄰苯二酸鹽的要求）5DangerousSubstances(危害物質(zhì))AllcomponentsmustcomplywithREACHrequirement.（所有部件需符合REACH要求）6AzoDyes(偶氮染料)Alltextilemustcomplywithdirective2002/61/ECrequirement.所有紡織品需符合2002/61/EC的指導(dǎo)要求）7AllergenicFragrances（芳香劑過(guò)敏）Presenceoffragrancebutatconcentrationsnotexceeding100mg/kg.（所使用的芳香劑濃度不能超過(guò)100mg/kg。）Presenceoffragrancewithconcentrationsexceeding100mg/kgandlabeltogetherwithwarningonpackageisneeded.（所使用的芳香劑濃度超過(guò)100mg/kg時(shí)，需在包裝上貼警告語(yǔ)）(D)ElectricShock(電氣性能)No.CheckPointDescription評(píng)審項(xiàng)目Result評(píng)估結(jié)果1NominalVoltage(電壓)Nopartshouldexceed24volts（不得超過(guò)24V）2HeatSource(熱源)SingleComponentFaultTest.（單個(gè)部件故障測(cè)試）BatteryReversalTest（電池反裝測(cè)試）BatterycompartmentsteelpinShort-CircuitTest（電池短路測(cè)試）ShortCircuitofclearancesandcreepagedistancesbetweenpartsofdifferentpolarity.（不同極性的配件之間短路的間隙及爬電距離）3Marking&Instruction(標(biāo)記及指示)BatteryShape（電池型號(hào)）arityNominalVoltageTransformerRateVoltageAC/DCsymbolWEEEsymbolBatteryInstallationInstructions（電池安裝說(shuō)明）ReplaceableBatteryInstructions（可更換電池說(shuō)明）AssemblyInstructions（組裝說(shuō)明）4DurabilityofMarking（標(biāo)簽持久性）Rubthemarkingbyhandfor15swithapieceofclothsoakedwithwaterandagainfor15swithapieceofclothsoakedwithpetroleumspirit.（用一塊用水浸泡過(guò)的布條摩擦10S再用一塊用酒精浸泡過(guò)的布條摩擦10S）5RechargeableBattery（可充電電池）Itshallnotbepossibletochargerechargeablebatterieswhentheyareinthetoyunlessitisnotpossibletooperatethetoyduringcharging.（不能使用可充電電池，除非玩具在充電過(guò)程中不能運(yùn)行/玩耍。）(E)Radiation(放射性)No.CheckPointDescription評(píng)審項(xiàng)目Result評(píng)估結(jié)果1HarmfulRadiation（有害輻射）LEDintoyshouldmeettherequirementforClassIlasersinaccordancewithEN60825-1.(玩具上的LED必須符合EN60825-1的要求。)(F)hygiene(衛(wèi)生性)No.CheckPointDescription評(píng)審項(xiàng)目Result評(píng)估結(jié)果1Material(物料)AllMaterialmustbenewandclean.（所有的物料必須是新的、干凈的。）2Cleaning（清潔）Toysforchildrenunder36monthsmustdesignedandmanufacturedinsuchawaythatitcanbecleaned.SurfaceWash（表面清潔）SoakWash（浸泡清洗）（所有為36M一下兒童設(shè)計(jì)和制造的玩具必須是可清潔的）3Fluid（流體）Fluidmustbefreeofbiologicalcontaminants（流體必須無(wú)生物污染物）CommentontheStructureNo.Comment（意見(jiàn)）12ApplicableStandards適用標(biāo)準(zhǔn)DirectiveNo.DirectiveName:2009/48/ECDirectiveoftheEuropeanParliamentandoftheCouncilonthesafetyoftoys.歐盟議會(huì)和玩具安全委員會(huì)的指令2004/108/ECEMCDirective.（電磁兼容性指令）2002/95/EECRestrictionoftheuseofCertainHazardousSubstancesinElectricalandElectronicEquipment(RoHS).（某些有害物質(zhì)在電氣和電子產(chǎn)品上的使用限令。）2002/96/EECWasteElectrical&ElectronicEquipment(WEEE).（耗電/電子設(shè)備。）2005/84/ECAnnexXVIIItems51&52oftheREACHRegulation(EC)No1907/2006&amendmentno.552/2009Standard:Issue:Title:EN71Part1EN71-1:2005andA9:2009Mechanicalandphysicalproperties（機(jī)械性能）EN71Part2EN71-2:2006+A1:2007Flammability（易燃性）EN71Part3EN71-3:1994andamendmentA1:2000andAC:2002Migrationoftoxicelements（有毒元素的轉(zhuǎn)移）EN62115EN62115:2005Safetyofelectrictoy（電子玩具的安全性）EN60825EN60825-1:1994+A1+A2Safetyoflaserproducts–Part1（激光產(chǎn)品的安全性）EMCEMC:EN55014-1:2006+A1ElectromagneticCompatibility–Part1:Emission（電磁兼容性）EMCEMC:EN55014-2:1997+A1+A2ElectromagneticCompatibility–Part2:ImmunityRoHS2002/95/ECandamendment2005/61/ECDeterminationoflevelsofregulatedsubstancesinelectrotechnicalproducts電子產(chǎn)品上的管制物質(zhì)測(cè)定水平。Phthalate鄰苯二甲酸鹽2005Phthalatecontentintoysandchildrenarticles（玩具或兒童使用物品上的鄰苯二甲酸鹽含量）PRODUCTDESIGNEVALUATIONNo.Description1ComplianceFindings:Theproductshouldcomplywiththerequirementsforchildren6monthsandupbasedontheplayfeature,constructionanddesignaccordingtoEN71andEN62115.（供6M+兒童使用的產(chǎn)品需符合EN71和EN62115標(biāo)準(zhǔn)）Non-conformitywasnotidentifiedduringthisreview.（不合格產(chǎn)品將不被認(rèn)同）2RiskAssessmentFindings:危害評(píng)估CriticalConcerns:（不可用）Nocriticalconcernwasidentified.MajorConcerns:（嚴(yán)重）Nomajorconcernwasidentified.MinorConcerns:（輕微）Nominorconcernwasidentified.CriticalManufacturingConcerns:AllincomingmaterialswillbeinspectedbyIQC（IQC對(duì)所有來(lái)料進(jìn)行檢查）Firstpiece/articlefrommanufacturingprocesswillbeinspectedbyIPQC（IQC進(jìn)行首件檢查）Semi-finishedproductwillbeinspectedbyoperatorinline.（半成品將會(huì)安排人在生產(chǎn)線上檢