IE的工作職責(zé)及工作方法課件

IETrainingWhat’sIE?IEorganizationchartMSDBOMsetupPreplanningFlow-Chart/PFMEAPFP/OBCWSDSMEDWhat’sIE?IncludeEverything“IE,is...&InvolveEveryone“IE

isIndustrialEngineering工業(yè)工程簡介什么是工業(yè)工程？美國質(zhì)量管理權(quán)威朱蘭博士說：美國值得向全世界夸耀的東西就是IE，美國之所以打勝第一次世界大戰(zhàn)，又有打勝第二次世界的力量，就是美國有IE。Definition:Goal:IndustrialEngineering工業(yè)工程的特點(diǎn)IE的核心是降低成本，提高質(zhì)量和生產(chǎn)率。IE是綜合性的應(yīng)用知識體系（技術(shù)和管理）注重人的因素是IE區(qū)別于其他工程學(xué)科特點(diǎn)之一。IE是系統(tǒng)優(yōu)化技術(shù)。IE的面向--由微觀向宏觀管理。IE的意識：成本和效率意識問題和改革意識工作簡化和標(biāo)準(zhǔn)化意識全局和整體化意識以人為中心的意識。方法研究內(nèi)容包括：1。程序分析2。操作分析3。動作分析4。路線分析作業(yè)測定內(nèi)容包括：1。秒表時間研究2。工作抽樣3。預(yù)定時間標(biāo)準(zhǔn)法IE分析過程的四大原則(1)取消（Eliminate):(2)合并(Combine)：(3)重排(Rearrange):(4)簡化(Simplify):What’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMED Whatismanufacturingsystemdesign(MSD)?MSDMSDisaDelphi-PgloballycommontooltodevelopanddocumentmanufacturingsystemdesignalternativesAlt1Alt2Alt3AltnMSDComparisonDecisionTheDelphiManufacturingEngineeringPhilosophyistodesignManufacturingSystemsthatachieveabalancebetweenoperators,equipment,andmaterialresultingin: WhatisthepurposeofMSD?ThebestLIFECYCLEmanufacturingsystemCOSTMSDWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDBomSetupIEClerkReceivedrawingfromProductEngineeringDepartmentAnalyzedrawingIEEngineer/TechnicianCreateExcelBOMIEEngineer/TechnicianInputEBOMIEClerkCreateItemMasterPEEngineerTransmitinto4-ShiftITServerReleasePurchasingEngineerCheckBOMaccordingto4-SIEEngineer/TechnicianWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMED4.Pegboardreview5.Buildsequence6.Workcontentdefine7.Productionplan8.Paperbreakdown9.Roughbreakdown10.Finalbreakdown11.layoutandflow12.PFMEA&flowchart13.Masterboardrelease14.Laborstandard15.Systemrelease16.LinestartErgonomic/ECFNote:ECF:ErgonomicCorrelationFactorECF=Actualergonomicworksummary/IdealergonomicworksummaryCTS/TotalbuildsheetTimestudysheet(detail)Finalcontrol17/layoutWI(theory)FinalWIPractiseWIWorkshopdesign,materialrackQA/WLLQuotaQARampupplanWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDExample:APWSDWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDPFP-PeopleFocusedPracticeOBC-OperatorBalanceChartImprovementopportunitiesWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDSMED-SingleMinutesChangeDieQuickSetupDefinition:

Theminimumamountoftimeneededtochangeoverfromthelastgoodpartofoneproductionruntothefirstgoodpartofthenextproductionrun.Objective:TheobjectiveofQuickSetup/ChangeoveristominimizetheamountoftimerequiredtochangeoverfromoneactivitytothenextsothatchangeovertimeisnotanobstacleinachievingFlowManufacturing.

ImplementationGuide:QuickSetupInstallSteps1.Setupbestsequencetoreducecomplexchangeovertime.2.SeparateInternalandExternalSetupElements.InternalSetupElement:

isonethatmustbeperformedwhilethemachineoroperationisstoppedsuchasremovingthedie.Externalsetupelement:isonethatcanbeperformedwhiletheoperationisrunningsuchasgatheringmaterial,toolsandequipment.3.