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TEXTREADINGMATERIALUnit13TEXTForging,StampingandRollingIndropforging,apieceofmetal,roughlyorapproximatelyofthedesiredshape,isplacedbetweendiefaceshavingtheexactformofthefinishedpiece,andforcedtotakethisformbydrawingthediestogether.Thismethodiswidelyusedforthemanufactureofpartsbothofsteelandbrass.Largeingotsarenowalmostalwaysforgedwithhydraulicpressesinsteadofwithsteamhammers,sincetheworkdonebyapressgoesdeeper.Fig.13-1ForgingmachinerMetalintheformofhot-rolledorcold-rolledsheetsorstripsmaybeformedintomanyshapesbyforcingthesheetintotheimpressionsinmetaldies.Thisprocessisknownasstamping,orpressingofmetals,andinvolvesmanydifferentoperations,suchasbending,drawing,punching,etc.Theseoperationsaresuccessfullycarriedoutthroughtheproperdiedesignandproperoperationofthepressinwhichthediesareplaced.Sheetsorstripsofsteel,brass,copper,aluminium,orothermetalareplacedbetweendies,andaslowactionofthepowerpressbringsthediestogether,forcingthemetaltoassumetherequiredshape.Rollingistheprocessofshapingmetalinamachinecalledrollingmill.Ingotsofmetalarerolledbyforcingthembetweentworollersrotatinginoppositedirections,thuspressingthemetalintotherequiredshape.Iftherollershavenogroovesontheirsurfaces,themetalisrolledintotheformofasheetorplate.Iftherollershavegroovesofacertainshape,themetalwilltaketheformofthesegrooves,thusitmaybeshapedintotheformofbarsorrods.Therearetwokindsofrolling:hotrollingandcoldrolling.Beforecoldrolling,thescalecoveringthesurfaceofthehot-rolledobjectshouldberemoved.Coldrollingproducesahighersurfacefinishingsheetandgivesitaveryexactsize.Theprocesshasinnumerableadvantages.Manyshapesmaybemanufacturedinquantitiesatarapidrateandatarelativelylowcost.LEARNTOSPEAKMissCandy: Hello,Mr.Smith.Nicetomeetyou!Mr.Smith: Hi.MissCandy.Nicetomeetyou,too.MissCandy: Whatareyoudoing?Mr.Smith: Iampreparingforsomeweldingexperiments.MissCandy: Iknowyourmajorisweldingengineering.Couldyoutellmehowmanykindsofweldingmethodthereareincommonuse?Mr.Smith: Therearefourkinds.MissCandy: Whatarethey?Mr.Smith:Theyareoxyacetylenewelding,arcwelding,spotweldingandforgedweld.MissCandy: Howdotheweldingwork?Mr.Smith:Weldingisthejoiningoftwometalpiecesbysofteningwithheatandthenpressing,hammering,orfusingthemtogether.MissCandy: Howdoesthearcweldingworkindetail?Mr.Smith:Arcweldingistheheatingoftwopiecesofmetaltobeweldedbyelectricity.Thisheatisthehottestthatcanbeobtainedforengineeringpurposes;itisabout7,232degreesfahrenheit.Theendsarethusmeltedtogether,makingaweldedjoint.MissCandy: I’mreallyverygratefultoyou.Mr.Smith:Notatall.NEWWORDSANDPHRASESdie [daI] n.沖模,鍛模draw [drC:] vt.拉伸ingot [5IN^Bt] n.鑄錠,鋼錠press [pres] vt.壓,沖壓 n.沖壓,壓力機(jī)hydraulic [haI5drC:lIk] adj.水力的,液壓的roll [rEJl] vt.軋制,滾軋 n.卷軸,軋輥rolling [5rBlIN] n.軋制,滾軋roller [5rEJlE(r)] n.軋輥sheet [Fi:t] n.張,片,薄鋼板strip [strIp] n.條鋼,帶鋼,狹條impression [Im5preF(E)n] n.凹膛,壓痕,型腔stamp [stAmp] v.沖壓stamping [5stAmpIN] n.沖壓punch [pQntF] n.沖床 vt.沖孔,穿孔punching [pQntF] n.沖孔,穿孔assume [E5sju:m;(?@)E5su:m] vt.呈現(xiàn),表現(xiàn) 為……形式rotate [rEJ5teIt;(?@)5rEJteIt] v.回轉(zhuǎn),轉(zhuǎn)動(dòng)rotation [rEJ5teIF(E)n] n.回轉(zhuǎn),轉(zhuǎn)動(dòng)bar [bB:(r)] n.條鋼,型鋼scale [skeIl] n.氧化皮 vt.測(cè)量,起氧化皮innumerable [I5nju:mErEb(E)l] adj.無(wú)數(shù)的welding [5weldIN] n.焊接oxyacetylene [BksIE5setIli:n] adj.氧乙炔的fuse [fju:z] v.熔合fahrenheit [5fArEnhaIt] adj.華氏溫度計(jì)的 n.華氏溫度計(jì)dropforging 模鍛,落錘鍛finishedpiece 完成件steamhammer 蒸汽錘hydraulicpress 液壓機(jī),水壓機(jī)oxyacetylenewelding 氧—乙炔焊arcwelding 電弧焊spotwelding 點(diǎn)焊forgedweld 鍛焊NOTES1.Largeingotsarenowalmostalwaysforgedwithhydraulicpressesinsteadofwithsteamhammers,sincetheworkdonebyapressgoesdeeper.由于壓力機(jī)所做的功能夠傳遞得較深,因此,目前大鑄錠幾乎總是由液壓機(jī)代替蒸汽錘進(jìn)行鍛造的?!癷nsteadof”是復(fù)合介詞,作“代替”、“而不是”解?!皊incetheworkdonebyapressgoesdeeper”是原因狀語(yǔ)從句,表示主句中的某一動(dòng)作或狀態(tài)所發(fā)生的原因?!癲onebyapress”是過(guò)去分詞短語(yǔ)作定語(yǔ),修飾名詞“thework”。EXERCISES1.DiscussthefollowingquestionsinEnglish:(1)?Whatisproduced,ifthemetalisrolledwithrollershavingnogroovesontheirsurface?(2)?Howmanykindsofrollingarethere?Namethem.Whichkindproducesmoreexactsize?(3)?Howmanykindsofwayswhichproducearoughwork?Whatarethey?2.UseEnglishforreplacingChineseoruseEnglishforreplacingEnglish.(1)模鍛(2)沖壓一個(gè)零件(3)軋制薄鋼板(4)?Weldawork-piecebyoxyacetylenewelding(5)?Punchaholeofawork-piece(6)?Awork-piecehavebeenforged3.Placea“T”aftersentencesthataretrueandan“F”afterthosethatarefalse.(1)?Allferrousandnon-ferrousmetalsmaybeforged.()(2)?Indropforging,thediefacesmusthavetheexactformofthefinishedpieces.()(3)?Ingotsofmetalarerolledbyforcingthembetweentworollersrotatinginthesamedirection,thuspressingthemetalintotherequiredshape.()(4)?Allmethodsofforgingarebasicallyrelatedtohammeringorpressingofmetal,themaindifferencebetweentwobeingthespeedofpressureapplication.()(5)?Pressingcausesmetaltomoveastheresultofarapidlyappliedforce.()READINGMATERIAL
SolderingandBrazingThereareanumberofmethodsofjoiningmetalarticlestogether,dependingonthetypeofmetalandthestrengthofthejointwhichisrequired.Solderinggivesasatisfactoryjointforlightarticlesofsteel,copperorbrass,butthestrengthofsolderedjointisratherlessthanajointwhichisbrazed,rivetedorwelded.Thesemethodsofjoiningmetalarenormallyadoptedforstrongpermanentjoint.Solderingistheprocessofjoiningtwometalsbyathirdmetaltobeappliedinthemoltenstate.Solderconsistsoftinandlead,whilebismuthandcadmiumareoftenincludedtolowerthemeltingpoint.Oneofthemostimportantoperationsinsolderingisthatofcleaningsurfacestobejoined,thismaybedonebysomeacidcleaner.Althoughtheoxidesareremovedbythecleaningoperation,anewoxidecoatingformsimmediatelyaftercleaning,thuspreventingthesoldertounitewiththesurfaceofthemetal.Fluxisusedtoremoveandpreventoxidationofthemetalsurfacetobesoldered,allowingthesoldertoflowfreelyandunitewiththemetal.Zincchlorideisthebestfluxtouseforsolderingmostferrousandnonferrousmetals,forsolderingaluminumstearineorvaselineistobeusedasfluxes.Thesolderingcopperisapieceofcopperattachedtoasteelrodhavingahandle.Solderingcoppersaremadeindifferentlengths,formsandweights.Thequalityofsolderingdependstoagreatdegreeontheformandsizeofthesolderingcopper.Twopartsmaybeperfectlysolderedonlywhenthesurfacestobejoinedhaveabsorbedenoughheattokeepsoldermeltedforsometime.Insomecasesitmaybenecessarytoconnectmetalsurfacesbymeansofahardspeltersolderwhichfusesathightemperature.Thiskindofso
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