重慶宗申動(dòng)力機(jī)械股份有限公司自制件系統(tǒng)簡介最終版

重慶宗申動(dòng)力機(jī)械股份有限公司自制件事業(yè)部簡介宗申制造立足您最優(yōu)秀的供應(yīng)商?。?！ProfileofSelf-madeComponentDepartmentofChongqingZongshenPowerMachineryCo.,Ltd.

June2011Zongshen’sgoalistobeyourbestsupplier!!目錄硬件實(shí)力軟件實(shí)力鋁合金鑄造鋁合金切削加工噴涂烤漆單位概況快速成型珩齒精加工ProfileAluminum

AlloyCastingContentsAluminumAlloyCuttingGearHoningPaintingHardwareStrengthSoftwareStrengthRapidPrototyping單位地址

Location成立日期

TimeofEstablishment重慶市巴南區(qū)宗申工業(yè)園機(jī)械加工部成立于1995年

TheMachiningDepartmentwasestablishedin1995.鋁合金鑄造公司成立于2005年

TheAluminumAlloyCastingCompanywasestablishedin2005.涂裝生產(chǎn)成立于1997年

ThePaintingDepartmentwasestablishedin1997.單位概況

Profile（渝南大道末端，臨近內(nèi)環(huán)高速漁洞出口）3132ZONGSHENINDUSTRYZONE,BA’NANDISTRICT,CHONGQING(AttheendofYu’nanAvenue,andnexttoExitYudongoftheinner-ringexpressway)員工人數(shù)

StaffSize現(xiàn)有人員約1100名，其中技術(shù)人員約90名，質(zhì)量管理人員近80名，管理人員約100名（2012年）。Thenumberofexistingstaffmembersareabout1100,includingabout90technicalpersonnel,about80qualitymanagementpersonnelandabout100formanagement(2012).單位性質(zhì)

OrganizationOwnership隸屬于上市公司“重慶宗申動(dòng)力機(jī)械股份有限公司”下屬事業(yè)部。

Subordinatetoalistedcompany“ChongqingZongshenPowerMachineryCo.,Ltd.”生產(chǎn)規(guī)模

ScaleofProduction事業(yè)部旗下有鋁合金壓鑄、機(jī)械加工、涂裝3個(gè)廠房，年產(chǎn)值近5億元?，F(xiàn)生產(chǎn)面積約6萬平方米、2011年固定資產(chǎn)投資超過4億元。

Threeworkshopbuildingsunderthisdepartment,namely,aluminumalloycasting,machiningandpainting,withannualoutputvaluenearly500millionYuan.Currently,theproductionareaisabout60,000m2,andinvestmentinfixedassetsin2011isover400millionYuan.333435進(jìn)出口權(quán)

Import-exportAuthority可以借助集團(tuán)進(jìn)出口公司直接出口產(chǎn)品。

Productscanbedirectlyexportedwiththehelpoftheimport&exportcompanyoftheGroup.36加工產(chǎn)品概況

OverviewofProcessedProducts意大利piaggio踏板摩托車發(fā)動(dòng)機(jī)箱體Italianpiaggioscooterenginecase高速艇發(fā)動(dòng)機(jī)箱體High-speedboatenginecase通用動(dòng)力發(fā)動(dòng)機(jī)箱體Generalenginecase三輪摩托車發(fā)動(dòng)機(jī)箱體Motortricycleenginecase高速艇發(fā)動(dòng)機(jī)螺旋槳High-speedboatenginepropellerunit汽車變速箱體Automobiletransmissioncase汽車進(jìn)氣管Automobileairintakepipe柴油機(jī)缸頭Cylinderheadofdieselengine目前事業(yè)部生產(chǎn)的產(chǎn)品涉及摩托車發(fā)動(dòng)機(jī)、汽車發(fā)動(dòng)機(jī)、水上動(dòng)力（高速艇）發(fā)動(dòng)機(jī)、通用動(dòng)力、電動(dòng)電動(dòng)力、柴油機(jī)發(fā)動(dòng)機(jī)等產(chǎn)品零部件，零部件種類達(dá)數(shù)百種。CurrentlyproductsoftheDepartmentincludepartsandcomponentsofmotorcycleengine,autoengine,waterpower(high-speedboat)engine,generalpower,electromotivepoweranddieselengine,withhundredsoftypes.37

機(jī)械加工廠房采用輕鋼結(jié)構(gòu)，占地約30000平方米。Machiningbuilding,oflightweightsteelconstruction,coveringappr.30,000m2.

鑄造廠房采用輕鋼結(jié)構(gòu)，占地約27000平方米。

Castingbuilding,oflightweightsteelconstruction,coveringappr.27,000m2.硬件實(shí)力

HardwareStrength涂裝廠房占地近4000平方米。

Paintingbuilding,coveringappr.4,000m2.現(xiàn)自制件事業(yè)部共有3個(gè)廠房，內(nèi)設(shè)生產(chǎn)區(qū)、新品開發(fā)區(qū)、生產(chǎn)保障區(qū)、物資管理區(qū)、辦公及休息區(qū)等。Currently,theSelf-madeComponentDepartmenthasthreeworkshopbuildings,withareasarrangedinsideforproduction,newproductdevelopment,productionsecurity,materialsmanagement,officeworkandresting,etc.時(shí)效生產(chǎn)線Agingline熔煉爐Meltingfurnace拋丸生產(chǎn)線Ballblastline

壓鑄機(jī)Diecastingmachine鑄造廠房概況

OverviewofCastingBuilding現(xiàn)有近40臺(tái)由伊之密、力勁提供的280T、600T、1650T等規(guī)格的壓鑄機(jī)，并配套有熔煉爐數(shù)臺(tái)，拋丸、時(shí)效、鈍化生產(chǎn)線等，固定資產(chǎn)總投資額達(dá)數(shù)近2億元。年生產(chǎn)能力超過18000噸。Currentlyithasnearly40diecastingmachinesof280T,600T,1650Tandsomeotherspec.,withsupportingfacilitiessuchasmeltingfurnacesandproductionlinesofballblast,agingandpassivation;totalamountofinvestmentinfixedassetsupto0.2billionYuan;annualcapacityover18,000t.

機(jī)械加工廠房概況

OverviewofMachiningBuilding

現(xiàn)有20多條柔性加工中心、專機(jī)生產(chǎn)線及全自動(dòng)機(jī)器人生產(chǎn)線。設(shè)備數(shù)量超過500臺(tái)，其中約2/3為數(shù)控柔性加工設(shè)備。柔性加工中心設(shè)備全部為純進(jìn)口或國內(nèi)組裝，固定資產(chǎn)總投資額近2億元。年產(chǎn)量近2000萬件。

Currentlyithasover20flexiblemanufacturingcenters,specialproductionlinesandfullyautomaticrobotlines,andover500piecesofequipment,amongwhich,2/3arenumerical-controlflexiblemanufacturingequipment.Equipmentinflexiblemanufacturingcentersisdirectlyimportedordomesticallyassembled.Totalinvestmentinfixedassetsisupto0.2billionYuan,andannualcapacityisabout20millionpieces.德國格里森強(qiáng)力珩齒機(jī)

GermanGleasonPowerGearHoningMachine缸孔平臺(tái)網(wǎng)紋珩磨設(shè)備

Cylinderboreplatformscreenhoningequipment日本MOKINO五軸加工中心JapaneseMOKINO5-axisprocessingcenter日本MOKINO臥式加工中心

JapaneseMOKINOhorizontalprocessingcenter日本MAZAK加工中心

JapaneseMAZAKprocessingcenter關(guān)重工序設(shè)備

EquipmentforKey/ImportantProcesses為了保證部分高精度產(chǎn)品的加工質(zhì)量，關(guān)重工序加工采用進(jìn)口高精度設(shè)備加工，如日本MOKINO五軸加工中心及臥式加工中心、美國善能珩磨機(jī)及德國格里森強(qiáng)力珩齒機(jī)等。

Toensuretheprocessingqualityofsomehigh-accuracyproducts,importedhigh-accuracyequipmentwillbeusedinkeyandimportantprocesses,suchasMOKINO5-axismachiningcenterandhorizontalmachiningcenterfromJapan,SunnenhoningmachinefromtheUSAandGleasonPowerGearHoningMachinefromGermany,etc.美國帕萊克刀具檢測儀

USAParlectooldetectioninstrument刀具修磨區(qū)

Cuttingtoolsharpeningarea全自動(dòng)立體式庫房

Fullyautomatic3-dimensionalwarehouse

生產(chǎn)保障設(shè)施

ProductionSecurityFacilities刀具管理實(shí)行刀具強(qiáng)制修磨制度，并經(jīng)高精度檢測設(shè)備檢測，物資管理采用全自動(dòng)立體式庫房。

Amandatorycuttingtoolsharpeningsystemisadoptedforcuttingtoolmanagement,andhigh-accuracytestingequipmentisusedforinspection.Fullyautomaticthree-dimensionalwarehouseisusedformaterialsmanagement.

自動(dòng)涂裝流水線

Automaticpaintingline等離子化學(xué)氣相沉積處理中心線

LineofPCVDprocessingcenter涂裝廠房概況

OverviewofPaintingBuilding

現(xiàn)有涂裝生產(chǎn)線4條，固定資產(chǎn)約2000萬，年產(chǎn)能超過2000萬件。

Currently4paintinglines,withfixedassetsofappr.20millionYuan,andannualcapacityof20millionpieces.美國凸輪測長儀

USAcamlengthmeasuringinstrument美國MM齒輪（曲軸）檢測儀

USAMMgear(crankshaft)detector瑞士TESA、德國蔡司全自動(dòng)三坐標(biāo)測量機(jī)

SwissTESAandGermanZeissfullyautomaticcoordinatemeasuringmachines

國家一級(jí)檢測中心

ClassANationalTestingCenter為了保障加工產(chǎn)品質(zhì)量，公司進(jìn)口瑞士及德國生產(chǎn)線三坐標(biāo)測量機(jī)、美國生產(chǎn)的凸輪軸檢測儀、齒輪檢測儀、英國生產(chǎn)的圓度儀等全球知名的檢測儀器。產(chǎn)品檢測全部采用高精度設(shè)備在恒溫室中進(jìn)行，保證了產(chǎn)品檢測結(jié)果的準(zhǔn)確性。該檢測中心2010年被評定為“國家一級(jí)檢測中心”。

Toensurethequalityofprocessedproducts,ourcompanyhasimportedworld-renownedtestinginstrumentsincludingcoordinatemeasuringmachineforproductionlinesfromSwitzerlandandGermany,camcheckingmeterandgeartestermanufacturedintheUSAandroundnessmeasuringequipmentintheUK.Productinspectioniscarriedoutinthermostaticchamberwithhigh-accuracyequipment,soastoensuretheaccuracyofinspectionresults.Thiscenterwascertifiedasa“ClassANationalTestingCenter”in2010.光譜儀

Opticalspectrometer無損探傷

NDE鹽霧腐蝕試驗(yàn)箱

Salt-mistcorrosiontester圓柱度儀

Cylindricitymeasuringinstrument產(chǎn)品追溯打標(biāo)機(jī)（markingmachine

）產(chǎn)品追溯代碼：78120611K013

激光快速樹脂成型機(jī)

Rapidlaserresinmoldingmachine鋁合金真空鑄造機(jī)

Aluminumalloyvacuumcastingmachine快速開發(fā)單元

RapidDevelopmentUnit為了提高新產(chǎn)品的開發(fā)速度，公司購置了激光快速成型機(jī)以及從德國進(jìn)口整套快速成型設(shè)備，實(shí)現(xiàn)產(chǎn)品的真空鑄造快速成型。在一周時(shí)間內(nèi)完成從樣件三維圖到合格產(chǎn)品的轉(zhuǎn)變，減少了樣品開發(fā)時(shí)間及開發(fā)費(fèi)用。Toacceleratenewproductdevelopment,ourcompanyhaspurchasedarapidlaserprototypingmachineandimportedacompletesetofrapidprototypingequipmentfromGermanytorealizerapidprototypingofvacuumpressingandcastingofproducts.Transferof3-Dplotofprototypeworkpieceintoeligibleproductscanbecompletedwithinaweek,whichisagreatreductionindevelopmenttimeandcost.工模修組

Jig&DieRepairTeam

設(shè)備維修組

EquipmentMaintenanceTeam軟件實(shí)力

SoftwareStrength刀具管理及強(qiáng)制修磨組

TeamforCuttingToolManagementandMandatorySharpening由30名多年從事模具維修、工裝夾具制作的技術(shù)人員組成，其中高級(jí)技師2名，技師10名，重慶勞動(dòng)模范2名。從事夾具制作、模具維修、設(shè)備維修等工作，主要設(shè)備有平面磨床、外圓磨床、內(nèi)孔磨床、電火花機(jī)、線切割機(jī)、加工中心等。

Itismadeupof30technicalpersonnelwhohavebeenworkingfordierepairandjigfabricationformanyyears,amongwhich,2areseniortechnicians,10techniciansand2ModelWorkersofChongqing.Theyareengagedinjigfabrication,dierepairandmaintenanceofequipmentmainlyincludingflatgrinder,circulargrinder,inner-aperturegrinder,EDM,wirecuttingmachine,processingcenters,etc.由40名多年從事設(shè)備電氣維修及機(jī)械維修技術(shù)人員組成，其中高級(jí)工程師2名，高級(jí)技師1名。全國勞動(dòng)模范1名。

Itismadeupof40technicianswhohavebeenengagedinelectricalandmechanicalmaintenanceformanyyears,amongwhich,2areseniorengineersand1isseniortechnician.ThereisonenationalModelWorker.由專業(yè)技術(shù)人員實(shí)現(xiàn)刀具的設(shè)計(jì)、制作、修磨、檢測及管理。刀具使用采用強(qiáng)制修磨及以舊換新制度，保證產(chǎn)品質(zhì)量及生產(chǎn)效率。

Thedesign,manufacture,sharpening,detectionandmanagementofcuttingtoolsarerealizedbyprofessionals.Amandatorysharpeningandanold-for-newsystemareadoptedfortoolstoensureproductqualityandproductionefficiency.313233生產(chǎn)工藝組

ProductionProcessTeam生產(chǎn)管理

ProductionManagement由20名專業(yè)技術(shù)人員組成，其中高級(jí)工程師2名，工程師10名．從事產(chǎn)品生產(chǎn)工藝的設(shè)計(jì)、模具設(shè)計(jì)、夾具及刀具設(shè)計(jì)、生產(chǎn)方案的確認(rèn)及生產(chǎn)技術(shù)管理工作。每年申請專利約3項(xiàng)。

Itismadeupof20professionaltechniciansincluding2seniorengineersand10engineers.Theyareengagedindesignofproductionprocess,die,jigandtool,confirmationofproductionschemeandmanagementofproductiontechnology.Approximately3patentsareappliedforeveryyear.生產(chǎn)計(jì)劃管理全部通過ERP系統(tǒng)進(jìn)行信息化管理?？蓪?shí)現(xiàn)生產(chǎn)計(jì)劃的動(dòng)態(tài)適時(shí)查看、管理及調(diào)整。

ERPsystemisutilizedforinformationmanagementofallproductionplansandmanagementwork,whichcanachievedynamicandtimelyreview,managementandadjustmentofproductionplans.3435

經(jīng)驗(yàn)積累

ExperienceAccumulation產(chǎn)品質(zhì)量管理

ProductQualityManagement經(jīng)過十多年的實(shí)踐沉淀，各個(gè)環(huán)節(jié)積累了豐富的經(jīng)驗(yàn)。除國內(nèi)產(chǎn)品外，生產(chǎn)意大利比亞喬發(fā)動(dòng)機(jī)關(guān)重產(chǎn)品近7年，產(chǎn)品質(zhì)量完全達(dá)了歐洲要求。同時(shí)研究發(fā)動(dòng)機(jī)缸孔珩磨加工多年，并于2006年攻克了平臺(tái)網(wǎng)紋加工難題。目前事業(yè)部生產(chǎn)的產(chǎn)品涉及摩托車發(fā)動(dòng)機(jī)、汽車發(fā)動(dòng)機(jī)、水上動(dòng)力（高速艇）發(fā)動(dòng)機(jī)、通用動(dòng)力、電動(dòng)電動(dòng)力、柴油機(jī)發(fā)動(dòng)機(jī)等產(chǎn)品零部件。Withover10years’practice,wehaveaccumulatedrichexperienceinallsteps.Inadditiontodomesticproducts,wehavebeenmanufacturingkeyandimportantproductsofItalianPIAGGIOenginefornearly7years,andtheproductqualitycompletelymeetsEuropeanstandards.Meanwhile,wehavebeenresearchingcylinderborehoningformanyyearsandhaveovercometheproblemsofplatformscreenprocessing.Currently,productsmanufacturedbythisdepartmentincludepartsandcomponentsofmotorcycleengine,automobileengine,waterpower(high-speedboat)engine,generalengine,electromotivepower,dieselengine,etc.產(chǎn)品質(zhì)量按“三檢制度”執(zhí)行，同時(shí)在產(chǎn)品入庫時(shí)增加最終檢測，保障最終產(chǎn)品質(zhì)量。公司通過ISO9000質(zhì)量認(rèn)證。Inadditiontothe“3-inspection