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Check(A)Safety安概1SafetyPlacardforstationaccordingtoSMCVformat按SMCV格的安全標(biāo)識(能源鎖定)2SafetyelementreachSMCVrequirement(lightcurtain,safetymat,laserscanner,safetydoorswitchetc)安全裝置符合SMCV的要求(光柵、安全墊、激光掃描器、安全門鎖等3SafetyCircuitfunctionmeetSMCVrequirment.(E-stop,gaterobotdeadmenswitch,doublecircleforsafetyrelay,etc)安全電能符合SMCV的要求(應(yīng)急按鈕,門開關(guān),機(jī)器人鎖死開關(guān),24ShutOff(LockOut)accordingtoSMCVrequirement關(guān)閉(定)關(guān)閉鎖定符合SMCV的要5Robothardstopisplaceinrightposition機(jī)器人在正確的位置上強(qiáng)(B)Architecture結(jié)1controlarchitecturemeetSMCVrequirment控制結(jié)構(gòu)需要滿SMCV的要2communicationbetweenequipmentsismeetSMCVrequirement設(shè)之間的通訊要滿足SMCV的要3thelablecodeandcabinetlableismeetSMCVrequirement的碼和控制柜的要符合SMCV的要ation文1onesetsofAutoCADdrawingandBOMinprintsandonesetsinCD2onesetsofSafetyPlacardinCD一份安全布告需要保存在CD3onesetsofPLCprogramandHMIprograminCD一份PLC程序HMI程序要保存在CD4OperationandMaintenanceManual(EnglishversionisOK操作和5BusPlugLayout插接箱布局6Sparepartlist配件7RedBookRedbookisanecessarytoolforfinalbuyoffdetailitemincludeinthisbookwillinformtothevendersbySMCVProjectEngineer紅色手冊(它是一份對于最終采購,物品細(xì)節(jié)必要的工具,其中還有關(guān)于SMCV賣主方式82setsofACADdrawingsandBOMs,printedasdescribedin5.3OnesettoSMCVControlsEngineeronesetputinthecontrolpanelsonsite按照5.3章要求打印2acad的圖紙和BOM.1份給91setsofLockoutPlacardprintoutspasteoneachstation.每個(gè)工作點(diǎn)Allsoftware(e.g.,PLC,HMI,EDS(ElectronicDataSheets),ASCIIimport/export,LockoutPlacardsetc)shallbeprovidedfreelywithnorequirementofnon-disclosure.所有軟件(PLC,HMI,EDS(ElectronicDataSheetsASCIIimport/export,LockoutPlacardsDrawingfilesonCDaresubmittedtotheresponsibleSMCVControlsEngineerCD上的所有圖紙都要統(tǒng)一給負(fù)責(zé)SMCV的管控工PLCprogramfilesonCDaresubmittedtotheresponsibleSMCVControlsEngineerCD上的所有PLC程序都要統(tǒng)一給負(fù)責(zé)SMCV的管控1HMIScreensonCDaresubmittedtotheresponsibleSMCVControlsEngineerCD上的所有HMI程序都要統(tǒng)一給負(fù)責(zé)SMCV的管控工Check2AllrequiredTrainingareprovided.所有的培訓(xùn)都要提3NONCommercialComponentOEMManuals(EnglishVersionChineseVersiononly非商業(yè)的OEM(原始設(shè)備制造商)手冊(英文和中可以)4Sparemendation備件推(D)Build建1thecomonntappledintheprojectmeetMVcommecialcomonntrequrementranydviationhasbeenaprvedyMVengineer在工程中的零部件要符合MV商業(yè)構(gòu)成要求以及任何修必須得到M工支持HoistingcapabilitiesshallbeprovidedforallfreestandingAllenclosuresweighing100kgorgreatershallhavemountedeyeboltsforlifting.Theenclosureshallbe1reinforcedtopreventwarordamageduringitshandling.起重要提供起重所有的獨(dú)立圍欄的能力,所有重達(dá)100公斤以上的欄起重時(shí)都要有螺栓加固。在操作過程中,圍欄必須要抵抗變形2汽10sparespaceisavailableinsubplateforfutureuse10%的自由空Eachmaincontrolcabinethavea220VACpowerreceptacleand3programmingreceptacleontheside每個(gè)主要控制汽缸都要220VAC電源以及在每一邊上有一個(gè)可以接收的程4Didnotmounthighvoltagecomponentsandlowvoltagecomponentstogethereveninonecabinet,shouldbehighvoltageuplowvoltagedown不要一起安裝高電壓和低電壓的零部件,甚至在一個(gè)汽缸5Dothepanelgasketsontheelectricaljunctionboxessealproperly在6areallboxesmountedwithanminimumof500mmclearencefromthefloor所有的盒子都要清楚的放在最小500mm的地板上??7doallboxhave250mmclearencebelowthebox是否所有的盒子積高度都要小于8isthedoorabletoswingaminimumof120degrees是否門可以1209havecapabilitiesbeenprovidedforhoistandforkliftseparaymounterenclosures獨(dú)立安裝的圍欄是否提供叉車做提arewiringharnessesonpaneldoorsheldinplacebystud-mountedclips是否所有在控制面板上的線管都拿aretheelectricalcontrolsaccessiblefromthefloorlevelwithoutathecabinetneedlowerthan1.5m柜子必須低于theequipmentmountedinamannerthatallowsanycomponenttobereplacedwithoutremovinthesubplate能夠可替換的零部件的設(shè)要安排統(tǒng)一的風(fēng)格,不能掛小板塊isagroundingbusbarorblocklocatedinthepanel接地母線是否在控制板doenclosuredoorscontaininglightsorswitcheshaveagroundingstud要使圍欄的門包含顯示燈的開關(guān)都有1個(gè)接地按鈕istheenclosuredoorgroundstudwireddirectlytotheenclosuregroundbusbarusingabraidedgroundwire圍欄門地上的按鈕線areequipmentgroundterminalsconnectedtogroundingbusbar設(shè)備Checkhaspaintbeenremovedpriortomountingthegroundbarorbus油漆20%sparespaceinthepanel在控制面板內(nèi)要有20%的自由空areallcomponentsmountedwithmachinescrews是否有零件要安裝機(jī)械螺絲dotheenclosuremountingbracketshaveangleironsattachedtoeachendforlaggingtheenclosuretofloor是否所有的圍欄的支架使用三角鐵從地上開始到結(jié)aretheinterlockingwiresinthecontrolpaneltagged"YELLOWWIRINGISNOTDE-ENERGIZEDBYMAINDISCONNECT"是isallmetalfreefromsharpedges是否所有的金屬都倒角is380voltwiretothemainbreakerinanorange,nonmetallic是否380v電線使用了橙色,非金屬的斷isthereaumof2conductorsateachterminal是否在每個(gè)終areallconductorsidentifiedateachtermination是否每個(gè)終端的所doallconductorsruncontinuouslyfromoneterminationtoanotherhaswirecolorcodebeenfollowed電線顏色是否都遵循編isallwiringsizecorrect是否所有電線的尺寸正isfieldwiringmountedalongsidesofenclosuresandlongenoughtoreachanyterminal圍欄邊上安裝的電線長度是否足夠到達(dá)任端iswiringmeetdrawing接線是否符合圖Use3phasedeviceinsteadof1phaseor2phasedeviceifpossible.Forexamplewesuggesttouse3phaseinputpowerfortransformer如果可們建議使用3相輸入電源來做變電ACmotorsshallhaveaseparatenon-fusedlockabledisconnectingenclosuremountedwithin5mofitandwithinsightofthemotorAmotorstarterenclosurewithadisconnectisacceptableifallofthemotorsarewithin5mofitandwithinsightoftheenclosure在直流里,馬達(dá)起動可分離的圍欄是可以接受Electricdevicemustincludethemeanstoprotecthumanselectricshock電子裝置必須要配備防電擊措canyouidentifythedevicewithoutmovingthedeviceorwiring??aretheresurgesuppressorsonallmotorstartersandoutputrelays有馬達(dá)起動器和輸出繼電器是否有震蕩干擾抑arePLC'sHMI'sandothercomponentsproperlygrounded是PLC,HMI和其他組件都完好的接aresafetyswitchesandoperatingcontrolsreadilyaccessibletotheoperator安全開關(guān)和操作控制按鈕是否讓操作者方便操作Checkareallhosesandwiringfreeofchafingpoints所有的軟管和電線否有摩areallwirewaysconduitandwireductfreeofwiresplices是否所的電線電纜管道都接合areallPLCprocessorsandmodulesmountedwithsuitablevibrationisolation是否所有PLC處理器和模塊都被安裝在防振的地點(diǎn)alltheoperationscopeofthecabinetshouldbeinthevisionofFixturePi1thegroundsmallerthan6ohm地上阻力要小于6歐2istheteminalresistantinstalled終端電阻是否3isthatnecessarycouplerbeinstalled必要的連接是否安4thebaudrateshallnolessthan500KB/S比特率不少于5thebaudratebesidetherepeatershallbesame包括轉(zhuǎn)發(fā)器在內(nèi)的特率要一1thegroundsmallerthan6ohm地上阻力要小于6歐2istheteminalresistantinstalled終端電阻是否3thenumberofnodesnotallowedmorethan32節(jié)點(diǎn)數(shù)過4thebaudratecommunicationtoROBOTshallnolessthantootherdeviceisabout128kb/s與機(jī)器人的通訊比特率不能500kb/s,于其他裝置為5lengthofeachsublineisnotallowedmorethan6m每個(gè)子線路能超過61PaintcolorandnameplatemeetSMCVrequirment油漆的顏色和2Areaavailableformaintenancceandoperationofthepanel利用維和操作控制面板的3clampandcylindereasyforchangingandadjusting夾頭和氣缸要夠輕松的調(diào)4Cabletrayisladdertypeandeasytomoveforcablereplacing電纜托盤要呈梯形且在電纜更換時(shí)便5spaceforelectricalcabletrucking電纜的空6pointofdisconnectionisreasonable合理的斷7hasreasonablemaintenancesolution是否有合理的維修措1eEasyremovaloftheterminalboxcover終端的蓋子容易移2Operationpanelconstructionandlayoutisreasonable操作面板和造和布局要合3Fieldwiringshouldcleanandordered現(xiàn)場布線要干凈且有次4quickconnectorsforconnectionandcabinets與控制柜連接的快連接5noimpactbetweencableandtoolingmovement電線和工具運(yùn)動沒6AndoninterfaceasSMCVrequirementAndon接觸面要符SMCV要7Accessiblilityofthesolenoidvalve螺線管要集中8Allwiringtubes& properlylabeledandgrounded所有的子都要做好和接9wiringofgroundingsizeisaccordingtothemaxratingorsettingovercurrentdeviceinacircuit接地管子的尺寸可以參考最大額定電20%spareincableforfutureuse在電纜中要留20%空間為了以使there'snocablingorcabletrayisexposedinthewayofmovingpath不能將電纜或電纜托盤在操作者的路徑1MaindisconnectsizeOk主體斷開尺寸Checksoftware2 CBS電容尺寸3Propertransformerssize變壓器尺寸正4Nohardware 沒有硬件Enoughspaceforchanginglubricationandrelacingunit有足夠的間來潤滑和替換配cabletrayeasytomov

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