PMP制程管理簡介課件

Processmanagementplan

產(chǎn)品制程穩(wěn)定性品質(zhì)保證

Preparedby:QSMCSQERickMiaoNov242003revision01---ProductProcessStablizationQualityAssuranceProcessmanagementplan--NewprojecttransfercreatedbyPEteam.由PE小組制定的新項目移轉MassproductionPMPupdatebasedonissueandcustomerrequirement.量產(chǎn)機種因異常和客戶要求而進行的PMP更新QA,JQEandauditteamtoauditprocessreferencePMP.QA.JQE與稽核人員稽核制程之依據(jù)PMPcoverfromIQCtoOQCoverallprocess.PMP涵蓋到從進料檢驗到出貨檢驗的全部制程PMPgenerallytodriveprocessandQAsystemtocontrolcriticalstationwithkeyparameter.PMP通常用以推動製程和品質(zhì)保證系統(tǒng)使用相關的關鍵參數(shù)管控重要站別

PMPupdateguideline.---PMP修改準則

Preventiveactiontake.採取新的預防措施

Systemimprovement.系統(tǒng)得到改進

Lessonlearnreview.所獲得經(jīng)驗的回顧

QCandProcesscontrolenhancement.品管和製程控制得到加強

PMPfunctionandcontrolPMP功能與管制

NewprojecttransfercreatedbPPAPProductionPartApprovalProcess零/部件承認程序PPAP零/部件承認程序NewprojectPMPcreationAPQPteamPPAPteamPPAPleaderapproved

Defineprocessroadmap(PEhost)>QAqualityconcern.>CustomerRDdesignfunctionconcern>PEprocesscontrolconcernInputOutputQualitycontrolProcesscontrolfailPFMEAcreation(PEworkwithRD)

STandPTTrailrunreport-qualityyieldrate-issuehighlight

PMPcreation-PFMEAand-Roadmap-Customercontrolconcern.-Lessonlearn.(QTbuilding)

Self-review(JQEandPPAPteamapprrovedbyPPAPleader

SIPandSOP

creationCustomerSQEreview

UpdatecustomeroncernNewprojectPMPcreationAPQP>QA品質(zhì)相關>客戶RD設計功能相關>PE製程控制相關輸入定義製程路綫圖(PE主導)輸出品質(zhì)管制製程管制PFMEA的建立(PE與RD負責)在ST和PT階段完成試產(chǎn)報告-品質(zhì)量率統(tǒng)計-問題點曝光PMP的建立-PFMEA和路綫圖-客戶管制相關內(nèi)容-經(jīng)驗的獲得(QT階段)SIP和SOP的建立自審(JQE和由PPAP領導核準的PPAP小組)更新客戶對相關內(nèi)容的要求客戶SQE審核未獲通過先期品質(zhì)規(guī)劃小組PPAP領導核準PPAP小組新機種PMP的建立

>QA品質(zhì)相關輸入定義製程路綫圖輸出品質(zhì)管制PFMEA的建立MPPMPupdateandauditMPPMPupdateandaudit品質(zhì)異常PE所獲得的經(jīng)驗更新PMP更新SOP和SIP內(nèi)部審核異常結案根據(jù)PMP進行製程稽核未獲通過來自QA文管中心稽核組量產(chǎn)階段PMP修改與稽核

品質(zhì)異常PE所獲得的經(jīng)驗更新PMP更新SOP和SIP內(nèi)部審核ProductProcessStabilizationQualityAssurance1.PSQAconception:Productprocessparameterstabilizationqualityassurance,meaningwithkeyprocessparameterconditioncontroltoensureproductqualitystably.

ProductsSpec.stabilizationlieonprocessparameterSpec.stabilization.Approvalforprocessesnotmeetingrequirement.2.ProcessQA:1)Partsassurance:afterproductionQCtocheckpartswithdimension,cosmeticandfunction.ifoutofSpec.totracktheprocessparameterandmakeadjustmentfollowexperience.incaseofprocessparameterbigdeviationwillbelotsoffailureparts.thereforewithhighrisk.2)Processassurance:InprocessmonitoredbyproductionlineandQApersonforpartsCharacteristicandprocessparameter.Anydeviationshouldfollowgoldprocessparametertosetup.Therebycancatchfailureinearlyperiodtomaketherealprevention.>Goldprocessparametercomefromtrialrunpartshaveapprovedbycustomers(itshouldfixedandcontrolledbyMEandQAteam)>Anyprocessparameterschangeoutofgoldprocessparametersshouldbeapprovedbycustomer.(Approvedbysuppliersthemselvesatfirst)-Doublecheckpartsdimension,functionandcosmeticmeetcustomerSpecornot.-ProcessparameterneedstudyreasonabletoleranceandconfirmedwithpartsSpec.andCustomers.ProductProcessStabilization產(chǎn)品製程穩(wěn)定性品質(zhì)保證1.PSQA的概念：產(chǎn)品製程參數(shù)穩(wěn)定性的品質(zhì)保證，意即採用關鍵製程參數(shù)設定的管控以保證產(chǎn)品質(zhì)量的穩(wěn)定性。產(chǎn)品規(guī)格穩(wěn)定性基於製程關鍵參數(shù)規(guī)格的穩(wěn)定性。對製程不能滿足需求的承認。2.製程品質(zhì)保證：1)產(chǎn)品保證：品管對產(chǎn)品進行尺寸、外觀和功能等方面的檢驗，如果超出規(guī)格，須追蹤製程參數(shù)並依據(jù)經(jīng)驗進行調(diào)整。如果關鍵製程參數(shù)嚴重偏離，將會導致大量不良品產(chǎn)生，並造成嚴重的浪費和損失。2)製程保證：在製程中，生産人員和品質(zhì)保證人員對產(chǎn)品的特性和製程參數(shù)進行監(jiān)視。任何偏移應遵照最佳製程參數(shù)進行設置，從而能夠在早期即發(fā)現(xiàn)異常，並從真正意義上做到異常的預防。>最佳製程參數(shù)來源于被客戶承認的試產(chǎn)產(chǎn)品(該參數(shù)應被製程和品保小組修正和管控)>任何與最佳製程參數(shù)有偏移的製程參數(shù)均須被客戶承認(在被客戶承認之前應首先被供應商自己承認)-再一次對產(chǎn)品的尺寸、功能和外觀是否符合客戶的規(guī)格進行確認。-製程參數(shù)應考慮到合適的公差，並與產(chǎn)品的規(guī)格和客戶進行確認。產(chǎn)品製程穩(wěn)定性品質(zhì)保證1.PSQA的概念：產(chǎn)品製程參數(shù)穩(wěn)定性PSQAparametercontrol

ProcessParametercontrolTrailrunProcessParameterPaintinga)pre-mixedb)Paintingparameterc)BakeconditionInjectiona)Injectionconditionb)Resinbaketemp.timeC)MFISpecSuppliersapprovedCustomerapprovedMPProcessParameterPE-functionandAssyQA-FAIandCosmeticPE-functionandAssyQA-FAIandCosmeticFailFailRe-trailagainUpdatetoPMPAndSop&SIPDCCissueofficallyProductionlineSetupIPQCFAIProductionQAauditWithPMPFailRe-adjusttoMPprocessparameterIPQCFAIFailProductionRecordadjustparameterRe-runtrailRunprocessFailPSQAparametercontrol

ProcesPSQA製程參數(shù)管控QA根據(jù)PMP稽核未通過製造巡檢首件記錄生産綫設定文管中心異常記錄更新至PMP及SOP和SIP再次試產(chǎn)以驗證製程未通過重新調(diào)整里量產(chǎn)製程參數(shù)巡檢首件記錄未通過記錄生産參數(shù)的調(diào)整PE-功能組裝QA-FAI和外觀PE-功能組裝QA-FAI和外觀未通過未通過再次試產(chǎn)試產(chǎn)製程參數(shù)噴漆a)調(diào)漆b)噴漆參數(shù)c)烘烤條件成型a)成型條件b)塑膠粒烘烤溫度/時間c)熔融指數(shù)標準供應商核準客戶核準量產(chǎn)製程參數(shù)PSQA製程參數(shù)管控QA根據(jù)PMP稽核未通過製造巡檢生産綫設SOPkeyparameters6majorportionsDocument/ProductInformation-Productpartnumber/revision,processstep/name,approvalstatus,revisionlevel,…DirectmaterialsP/N,description,usage,anddesignator.Workprocess/instructionforthestationIllustrationMachinename&stationnumber,machineprogramname/revistion,fixturesname/partnumber&revistion,tools/gagespartnumber/name,indirectmaterialswithdetaileddescrption,andtheirworkingconditions.Callouthighlights/specialnotesfortheoperationSOPkeyparameters6majorportSOP中的關鍵參數(shù)6個重要的部分：文件/產(chǎn)品的信息–產(chǎn)品的料號/版本，製程步驟/名稱，核準狀態(tài)，版本級別，……原料料號，描述，用途和標誌該站別的作業(yè)製程/指導圖示機器名稱和工站編號，機器程序名稱/版本，治具名稱/編號和版本，工具/量具編號/名稱，非直接物料的細節(jié)描述及其作業(yè)條件。著重強調(diào)並特別標註作業(yè)的注意事項SOP中的關鍵參數(shù)6個重要的部分：SOPkeyparametersInformation-productpartnumber/revision,approvalstatus,revisionlevel,…Dimension---P-dimensionorengineeringteamconcerneddimension.(MeetcustomersofficialdrawingSPEC.atleast.)Cosmetic---Meetcustomersofficialcosmeticorgoldsamplecriteria.(specificSpec.tolerance)Function---reliabilityandfunctiontestingitems(suchasprogramtestingtorques,MFIandpullforcetesting)Systemmatching---forsomesinglepartswillbeassemblyatcustomersproductionline);(specialfordifficultassembly,gapandstep)Movablepartschecking---withsimulationtesting(asbutton,hook,sometinesneedbecheckedwithfixture)Illustration(describethekeycheckpointormotion)ECNchangerecord(latest3months)Customerqualityissuehistoryrecord(latest3months)SOPkeyparametersSIP中的關鍵參數(shù)信息----產(chǎn)品料號/版本，核準狀態(tài)，版本級別，……尺寸----P尺寸或工程小組相關尺寸(至少須符合客供正式圖紙的規(guī)範)外觀----符合客供正式版本的外觀標準或樣品標準(明確的標準公差)功能----信賴性和功能測試項目(如程序測試，扭力測試，MFI測試和拉力測試)系統(tǒng)配合度----在客戶端生産綫組裝的單出料件(尤其指難以組裝，易產(chǎn)生間隙和斷差的料件)可動部分的檢查----進行模擬測試(如按鍵，轉軸，部分產(chǎn)品需要治具進行檢驗)圖示(描述關鍵的檢驗點和檢驗動作)工程變更記錄(至少3個月內(nèi)的變更項目)客戶端品質(zhì)異常履歷記錄(至少3個月內(nèi)的異常項目)SIP中的關鍵參數(shù)信息----產(chǎn)品料號/版本，核準狀態(tài)，版SOPkeyparametersProcessflow---Processandpartscontrolstation.Processcontrol:forcriticalmanufacturedtestingmachinestation.(processwithclasswithS-safetycritical,M-majordefect,O-minordefectandKPC-keycont,charct)Partscontrol:forcriticalfinalinspectionandQCsamplesizestation.(ProcesswithclasswithS-safetycritical,M-majordefect,O-minordefectandKPC-keycont.charct)MachineandDevice,jigtoolsformanufactureCharacteristicsProcessparameter---keyoperationmanufactureparameterswillimpactproductsqualityorSpecifdeviationsofoutofspec.(keyoperationparametermonitoring.)Productcharacteristic---CustomerapprovedSpec,ofdimension,cosmetic,functionandreliabilitytesting,ORT(keycontrolcharacteristicsmonitoring)MethodCriticalproduct/processspecificationwithtolerance.Update.Measurementtechnique---withwhatkindsoftechniqueorinstrumenttomeasure(suchasAQL,visualorcolormeter)Samplesizeorfreq.---100%inspectionorsamlingsizewithfrequencydefinitions.Analysismethod---UsewhatkindofmethodtomarkFAiffailurecatchfrominspection.(Porto,CLCA,SCAR,SPCandCPK)Reactionplan---outofcontrolconditionareencounteredassameasCA.(suchasstopline,holdlots,re-studytheprocessparameterandscrap)SOPkeyparametersPMP中的關鍵參數(shù)製造流程----製程和料件的管控站別a)製程管控：指重點地生産用測試機器的站別(製程中以S-安全臨界級，M-主要不良，O-次要不良和KPC-關鍵控制特性)b)料件管控：指重點的最終檢驗和品管樣本大小的站別(製程中以S-安全臨界級，M-主要不良，O-次要不良和KPC-關鍵控制特性)用於生産的機器、裝置、治具特性

a)製程參數(shù)----關鍵作業(yè)的工藝參數(shù)會對產(chǎn)品的質(zhì)量造成影響，若其偏移導致了超出規(guī)格，則對產(chǎn)品的規(guī)格亦會造成影響(關鍵作業(yè)參數(shù)的監(jiān)控)b)產(chǎn)品特性----客戶承認的尺寸、外觀、功能和信賴性測試的規(guī)格方法

a)關鍵產(chǎn)品/製程(包括公差)的規(guī)範及其更新b)量測技術----使用何種類型的技術或設備進行量測(如允收級別，視覺或顔色計量)c)樣本大小或採樣頻率----全檢或定義其樣品大小和採樣頻率d)分析方法----當在檢測中發(fā)現(xiàn)失效現(xiàn)象，使用何種方法進行失效分析(Porto，CLCA，SCAR，SPC和CPK)應激計劃----當遭遇失效現(xiàn)象，改善措施能夠被立即實施(如停綫，hold庫存，重新研究製程參數(shù)及報廢)PMP中的關鍵參數(shù)對製造流程的審核戴爾品質(zhì)項目目的製造流程圖實用的文件，用以正式化生産/組裝流程；定義工序，綫外組裝步驟，檢驗站別等。對其格式的任何更改必須預先得到核準對製造流程的審核戴爾品質(zhì)項目目PMP制程管理簡介課件PFMEAreview

對製程失效模式和效應分析的審核DellQualElement戴爾品質(zhì)項目Purpose:目的ProcessFMEASummary製程失效模式和效應分析大綱FailureModeandEffectsAnalysis;LivingDocumentidentifyingandassessingriskforpotentialmodesfoundinsupplier’smanufacturingprocess.失效模式和效應分析：實用的文件，用以識別和評估供應商生産製程中潛在的失效模式造成的風險。AlternateFormatsMUSTBeApprovedinAdvance對其格式的任何更改必須預先得到核準PFMEAreviewPFMEA制程名稱/目的預估失效模式預估失效影響嚴重度S預估失效原因發(fā)生率O現(xiàn)行控制措施難檢度DRPN建議控制措施責任人完成日期狀態(tài)已採取之措施SODRPN裝上蓋卡鉤卡不到位影響外觀和功能6人工操作3無6108使用夾具----OK使用夾具和增加檢驗工站62224裝FDDFDD錯位FDD磁片彈不出8人工操作3無8192使用夾具----OK使用夾具和增加檢驗工站82116PFMEA制程名稱/目的預估失效模式預估失效影響嚴重度S預估對製程管制計劃的審核戴爾品質(zhì)項目目的製程管制計劃實用的文件，用以定義品質(zhì)檢驗時機、方法、製程參數(shù)及對失效的應對措施。對其格式的任何更改必須預先得到核準對製程管制計劃的審核戴爾品質(zhì)項目PMP制程管理簡介課件Processmanagementplan

產(chǎn)品制程穩(wěn)定性品質(zhì)保證

Preparedby:QSMCSQERickMiaoNov242003revision01---ProductProcessStablizationQualityAssuranceProcessmanagementplan--NewprojecttransfercreatedbyPEteam.由PE小組制定的新項目移轉MassproductionPMPupdatebasedonissueandcustomerrequirement.量產(chǎn)機種因異常和客戶要求而進行的PMP更新QA,JQEandauditteamtoauditprocessreferencePMP.QA.JQE與稽核人員稽核制程之依據(jù)PMPcoverfromIQCtoOQCoverallprocess.PMP涵蓋到從進料檢驗到出貨檢驗的全部制程PMPgenerallytodriveprocessandQAsystemtocontrolcriticalstationwithkeyparameter.PMP通常用以推動製程和品質(zhì)保證系統(tǒng)使用相關的關鍵參數(shù)管控重要站別

PMPupdateguideline.---PMP修改準則

Preventiveactiontake.採取新的預防措施

Systemimprovement.系統(tǒng)得到改進

Lessonlearnreview.所獲得經(jīng)驗的回顧

QCandProcesscontrolenhancement.品管和製程控制得到加強

PMPfunctionandcontrolPMP功能與管制

NewprojecttransfercreatedbPPAPProductionPartApprovalProcess零/部件承認程序PPAP零/部件承認程序NewprojectPMPcreationAPQPteamPPAPteamPPAPleaderapproved

Defineprocessroadmap(PEhost)>QAqualityconcern.>CustomerRDdesignfunctionconcern>PEprocesscontrolconcernInputOutputQualitycontrolProcesscontrolfailPFMEAcreation(PEworkwithRD)

STandPTTrailrunreport-qualityyieldrate-issuehighlight

PMPcreation-PFMEAand-Roadmap-Customercontrolconcern.-Lessonlearn.(QTbuilding)

Self-review(JQEandPPAPteamapprrovedbyPPAPleader

SIPandSOP

creationCustomerSQEreview

UpdatecustomeroncernNewprojectPMPcreationAPQP>QA品質(zhì)相關>客戶RD設計功能相關>PE製程控制相關輸入定義製程路綫圖(PE主導)輸出品質(zhì)管制製程管制PFMEA的建立(PE與RD負責)在ST和PT階段完成試產(chǎn)報告-品質(zhì)量率統(tǒng)計-問題點曝光PMP的建立-PFMEA和路綫圖-客戶管制相關內(nèi)容-經(jīng)驗的獲得(QT階段)SIP和SOP的建立自審(JQE和由PPAP領導核準的PPAP小組)更新客戶對相關內(nèi)容的要求客戶SQE審核未獲通過先期品質(zhì)規(guī)劃小組PPAP領導核準PPAP小組新機種PMP的建立

>QA品質(zhì)相關輸入定義製程路綫圖輸出品質(zhì)管制PFMEA的建立MPPMPupdateandauditMPPMPupdateandaudit品質(zhì)異常PE所獲得的經(jīng)驗更新PMP更新SOP和SIP內(nèi)部審核異常結案根據(jù)PMP進行製程稽核未獲通過來自QA文管中心稽核組量產(chǎn)階段PMP修改與稽核

品質(zhì)異常PE所獲得的經(jīng)驗更新PMP更新SOP和SIP內(nèi)部審核ProductProcessStabilizationQualityAssurance1.PSQAconception:Productprocessparameterstabilizationqualityassurance,meaningwithkeyprocessparameterconditioncontroltoensureproductqualitystably.

ProductsSpec.stabilizationlieonprocessparameterSpec.stabilization.Approvalforprocessesnotmeetingrequirement.2.ProcessQA:1)Partsassurance:afterproductionQCtocheckpartswithdimension,cosmeticandfunction.ifoutofSpec.totracktheprocessparameterandmakeadjustmentfollowexperience.incaseofprocessparameterbigdeviationwillbelotsoffailureparts.thereforewithhighrisk.2)Processassurance:InprocessmonitoredbyproductionlineandQApersonforpartsCharacteristicandprocessparameter.Anydeviationshouldfollowgoldprocessparametertosetup.Therebycancatchfailureinearlyperiodtomaketherealprevention.>Goldprocessparametercomefromtrialrunpartshaveapprovedbycustomers(itshouldfixedandcontrolledbyMEandQAteam)>Anyprocessparameterschangeoutofgoldprocessparametersshouldbeapprovedbycustomer.(Approvedbysuppliersthemselvesatfirst)-Doublecheckpartsdimension,functionandcosmeticmeetcustomerSpecornot.-ProcessparameterneedstudyreasonabletoleranceandconfirmedwithpartsSpec.andCustomers.ProductProcessStabilization產(chǎn)品製程穩(wěn)定性品質(zhì)保證1.PSQA的概念：產(chǎn)品製程參數(shù)穩(wěn)定性的品質(zhì)保證，意即採用關鍵製程參數(shù)設定的管控以保證產(chǎn)品質(zhì)量的穩(wěn)定性。產(chǎn)品規(guī)格穩(wěn)定性基於製程關鍵參數(shù)規(guī)格的穩(wěn)定性。對製程不能滿足需求的承認。2.製程品質(zhì)保證：1)產(chǎn)品保證：品管對產(chǎn)品進行尺寸、外觀和功能等方面的檢驗，如果超出規(guī)格，須追蹤製程參數(shù)並依據(jù)經(jīng)驗進行調(diào)整。如果關鍵製程參數(shù)嚴重偏離，將會導致大量不良品產(chǎn)生，並造成嚴重的浪費和損失。2)製程保證：在製程中，生産人員和品質(zhì)保證人員對產(chǎn)品的特性和製程參數(shù)進行監(jiān)視。任何偏移應遵照最佳製程參數(shù)進行設置，從而能夠在早期即發(fā)現(xiàn)異常，並從真正意義上做到異常的預防。>最佳製程參數(shù)來源于被客戶承認的試產(chǎn)產(chǎn)品(該參數(shù)應被製程和品保小組修正和管控)>任何與最佳製程參數(shù)有偏移的製程參數(shù)均須被客戶承認(在被客戶承認之前應首先被供應商自己承認)-再一次對產(chǎn)品的尺寸、功能和外觀是否符合客戶的規(guī)格進行確認。-製程參數(shù)應考慮到合適的公差，並與產(chǎn)品的規(guī)格和客戶進行確認。產(chǎn)品製程穩(wěn)定性品質(zhì)保證1.PSQA的概念：產(chǎn)品製程參數(shù)穩(wěn)定性PSQAparametercontrol

ProcessParametercontrolTrailrunProcessParameterPaintinga)pre-mixedb)Paintingparameterc)BakeconditionInjectiona)Injectionconditionb)Resinbaketemp.timeC)MFISpecSuppliersapprovedCustomerapprovedMPProcessParameterPE-functionandAssyQA-FAIandCosmeticPE-functionandAssyQA-FAIandCosmeticFailFailRe-trailagainUpdatetoPMPAndSop&SIPDCCissueofficallyProductionlineSetupIPQCFAIProductionQAauditWithPMPFailRe-adjusttoMPprocessparameterIPQCFAIFailProductionRecordadjustparameterRe-runtrailRunprocessFailPSQAparametercontrol

ProcesPSQA製程參數(shù)管控QA根據(jù)PMP稽核未通過製造巡檢首件記錄生産綫設定文管中心異常記錄更新至PMP及SOP和SIP再次試產(chǎn)以驗證製程未通過重新調(diào)整里量產(chǎn)製程參數(shù)巡檢首件記錄未通過記錄生産參數(shù)的調(diào)整PE-功能組裝QA-FAI和外觀PE-功能組裝QA-FAI和外觀未通過未通過再次試產(chǎn)試產(chǎn)製程參數(shù)噴漆a)調(diào)漆b)噴漆參數(shù)c)烘烤條件成型a)成型條件b)塑膠粒烘烤溫度/時間c)熔融指數(shù)標準供應商核準客戶核準量產(chǎn)製程參數(shù)PSQA製程參數(shù)管控QA根據(jù)PMP稽核未通過製造巡檢生産綫設SOPkeyparameters6majorportionsDocument/ProductInformation-Productpartnumber/revision,processstep/name,approvalstatus,revisionlevel,…DirectmaterialsP/N,description,usage,anddesignator.Workprocess/instructionforthestationIllustrationMachinename&stationnumber,machineprogramname/revistion,fixturesname/partnumber&revistion,tools/gagespartnumber/name,indirectmaterialswithdetaileddescrption,andtheirworkingconditions.Callouthighlights/specialnotesfortheoperationSOPkeyparameters6majorportSOP中的關鍵參數(shù)6個重要的部分：文件/產(chǎn)品的信息–產(chǎn)品的料號/版本，製程步驟/名稱，核準狀態(tài)，版本級別，……原料料號，描述，用途和標誌該站別的作業(yè)製程/指導圖示機器名稱和工站編號，機器程序名稱/版本，治具名稱/編號和版本，工具/量具編號/名稱，非直接物料的細節(jié)描述及其作業(yè)條件。著重強調(diào)並特別標註作業(yè)的注意事項SOP中的關鍵參數(shù)6個重要的部分：SOPkeyparametersInformation-productpartnumber/revision,approvalstatus,revisionlevel,…Dimension---P-dimensionorengineeringteamconcerneddimension.(MeetcustomersofficialdrawingSPEC.atleast.)Cosmetic---Meetcustomersofficialcosmeticorgoldsamplecriteria.(specificSpec.tolerance)Function---reliabilityandfunctiontestingitems(suchasprogramtestingtorques,MFIandpullforcetesting)Systemmatching---forsomesinglepartswillbeassemblyatcustomersproductionline);(specialfordifficultassembly,gapandstep)Movablepartschecking---withsimulationtesting(asbutton,hook,sometinesneedbecheckedwithfixture)Illustration(describethekeycheckpointormotion)ECNchangerecord(latest3months)Customerqualityissuehistoryrecord(latest3months)SOPkeyparametersSIP中的關鍵參數(shù)信息----產(chǎn)品料號/版本，核準狀態(tài)，版本級別，……尺寸----P尺寸或工程小組相關尺寸(至少須符合客供正式圖紙的規(guī)範)外觀----符合客供正式版本的外觀標準或樣品標準(明確的標準公差)功能----信賴性和功能測試項目(如程序測試，扭力測試，MFI測試和拉力測試)系統(tǒng)配合度----在客戶端生産綫組裝的單出料件(尤其指難以組裝，易產(chǎn)生間隙和斷差的料件)可動部分的檢查----進行模擬測試(如按鍵，轉軸，部分產(chǎn)品需要治具進行檢驗)圖示(描述關鍵的檢驗點和檢驗動作)工程變更記錄(至少3個月內(nèi)的變更項目)客戶端品質(zhì)異常履歷記錄(至少3個月內(nèi)的異常項目)SIP中的關鍵參數(shù)信息----產(chǎn)品料號/版本，核準狀態(tài)，版SOPkeyparametersProcessflow---Processandpartscontrolstation.Processcontrol:forcriticalmanufacturedtestingmachinestation.(processwithclasswithS-safetycritical,M-majordefect,O-minordefectandKPC-keycont,charct)Partscontrol:forcriticalfinalinspectionandQCsamplesizestation.(ProcesswithclasswithS-safetycritical,M-majordefect,O-minordefectandKPC-keycont.charct)MachineandDevice,jigtoolsformanufactureCharacteristicsProcessparameter---keyoperationmanufactureparameterswillimpactproductsqualityorSpecifdeviationsofoutofspec.(keyoperationparametermonitoring.)Productcharacteristic---CustomerapprovedSpec,ofdimension,cosmetic,functionandreliabilitytesting,ORT(keycontrolcharacteristicsmonitoring)MethodCriticalproduct/processspecificationwithtolerance.Update.Measurementtechnique---withwhatkindsoftechniqueorinstrumenttomeasure(suchasAQL,visualorcolormeter)Samplesizeorfreq.---100%inspectionorsamlingsizewit