制棒機使用說明書

Makesthestickmachineinstructionforuse：First,useandcharacteristic:本機是利用木屑、稻殼、花生殼等木質(zhì)物料（不添加任何粘結(jié)劑）在高壓條件下，制成棒狀固估燃料的主要設(shè)備。Thisaircraftisusingligninmaterialsandsoonsawdust,ricehusk,peanutshell(doesnotincreaseanycementingagent),underthehigh-pressuredcondition,makesclavateestimatesthefuelfirmlythemajorinstallation.本機采用溫度調(diào)節(jié)指示器，可在設(shè)定溫度下穩(wěn)定操作，并具有結(jié)構(gòu)合理，操作維修簡單等優(yōu)點。由本機生產(chǎn)的固體燃料著火容易、熱值高（與一般木材相比提高20%以上），燃燒時污物少，比重大于貯存和運輸。能夠充分利用農(nóng)林剩余物，減輕我國農(nóng)林能源緊張的予盾。Thisaircraftusesthetemperaturecontroldisplay,mayinestablishunderthetemperaturethestableoperation,andhasthestructuretobereasonable,operationservicesimpleandsoonmerits.Thesolidfuelwhichproducesbythisaircraftcatchesfire,thecalorificvaluehigh(tocompareeasilywithgenerallumberenhancesabove20%),whencombustionthecontaminationarefew,theproportionisbiggerthanstoringandthetransportation.Canusethefarmingandforestrysurplusfully,reducesourcountryfarmingandforestryenergyanxiouslytogivetheshield.Second,principleofwork利用木質(zhì)原料固有特性，通過螺旋擠壓，在高溫、高壓下，木質(zhì)原料中的木素塑化使微細(xì)纖維相結(jié)合，形成棒狀固體燃料。Usingtheligninrawmaterialintrinsicproperty,throughthescrewextrusion,underthehightemperature,thehighpressure,intheligninrawmaterial'sligninplasticizingcausesthetinytextilefibertounify,formstheclavatesolidfuel.圖一工作原理框圖—、土要僅術(shù)參數(shù)及I土能：Third,majortechniqueparameterandperformance:1、 裝機功率：24KW380V50hz1st,installedpower:24KW380V50hz電機功率：15KWElectricalmachinerypower:15KW熱功率：9KWThermalpower:9KW2、 生產(chǎn)能力：240kg-260kg2nd,productivity:240kg-260kg/3、 產(chǎn)品耗電量：<100kwh/t3rd,productpowerconsumption:4、 整機外形尺寸：長X寬X高=1700X750X13504th,completemachineexternaldimensions:LongXwidthXhigh=1700X750X13505、 整機重量：800kg①506、5th,completemachineweight:800kg (p506、原料要求：6th,rawmaterialrequest:(1)含水率：10-12%(濕基)1)moisturecontent:10-12%(wetbase)(2)粒度：W6mm(2)granularity:<=6mm7、產(chǎn)品性能：7th,productperformance:外形尺寸：外徑055,內(nèi)徑020、長度〉50mmexternaldimensions:Outerdiameter申55,invery申20,length>50mm比 重：1200-1300kg/m3ratioHeavy:1200-1300kg/m3(3)熱 值：4400-5000kcaI/kg(3)hotValue:4400-5000kcaI/kg注：O50制棒機：配的減速機使用前加置2-3kg潤滑油入內(nèi)便可使用。Note:申50systemstickmachine:Matchesinthespeedreduceruse,Canadasetsatthe2-3kglubricatingoiltoenterthenmayuse.四、結(jié)構(gòu)圖：(見圖二)Fourth,structuredrawing:(seesFiguretwo)1、下料斗 2、隔熱罩3、加熱圈1st,underhopper2nd,heatprotectionshield3rd,heatingcoil4、推進(jìn)器5、加熱筒6、錐套4th,propeller5th,heating muff 6th,taper sleeve7、支架內(nèi)套8支架9、電控板7th,supportinnercoating 8supports 9th,electricallycontrolledboard

圖二ZBJ-II型五、安裝調(diào)試：Fifth,theinstallationandtrialrun:1、緊固所有聯(lián)接螺栓，尤其是加熱筒內(nèi)套三個頂絲，接通冷卻水管道，連接電器及電源線路。1st,fasteningallstopbolt,particularlyheatingmuffinnercoatingthreesetscrews,connectioncoolingwaterconduct,connectingcircuitandpowersourceline.3、檢查電源電壓是否正常。2、檢查所有潤滑部位。 3、檢查電源電壓是否正常。3rd,theinspectionsupplyvoltageiswhethernormal.4、空載啟動運轉(zhuǎn)5分鐘，無卡、碰等異?，F(xiàn)象，即可投入正常生產(chǎn)。當(dāng)試機中發(fā)現(xiàn)異常，須立即停車，查找原因，故障排除后再作空載運轉(zhuǎn)。4th,theidlingstartrevolves5minutes,doesnothavethecard,tobumpandsoonabnormalphenomenon,thenputsintotheregularproduction.Wheninthetestingdiscoversunusually,muststopimmediately,searchreason,aftertroubleshooting,makestheno-loadrunningagain.5、將溫度調(diào)節(jié)器調(diào)至要求溫度，當(dāng)溫度達(dá)到預(yù)定濕度后，方可開機，并適量進(jìn)料。5th,transferstotherequesttemperaturetheattemperator,whenafterthetemperatureachievesthepredeterminedhumidity,onlythenstarting,andrightamountfeeding.6、逐漸增加進(jìn)料量，直至正常生產(chǎn)出合格產(chǎn)品，當(dāng)正常生產(chǎn)30分鐘，方可表明試車成功，進(jìn)行正常投產(chǎn)運行。6th,increasestheinputgradually,untilregularproductioncertifiedproduct,whentheregularproduction30minutes,onlythenindicatetestacarsuccessfully,carriesonthenormalproductionmovement.7、停機前要使料斗內(nèi)無料，并在停機后馬上倒轉(zhuǎn)1分鐘，使推進(jìn)器內(nèi)所容原料退出。7th,beforetheengineoff,mustmakeinthehoppernottohavethematerial,andaftertheengineoffreverses1minuteimmediately,causesinthepropellertoaccommodaterawmaterialwithdrawal.8、機身必須良好接地?。?！8th,thefuselagemustearthgood!!!六、故障原因及排除方法：Sixth,breakdownreasonandeliminationmethod:序號Serialnumber故障現(xiàn)象Breakdownphenomenon產(chǎn)生原因Hasthereason排除方法Eliminationmethod1電源扌日示燈不亮Thepowerlightisnotbright①電源未接上Thepowersourcehasnotjoined熔絲斷Thefusebreaks指示燈壞③Theindicatinglampisbad①接好電源Meetsthepowersource更換熔絲Replacementfuse更換指示燈?Replacestheindicatinglamp2電機不啟動Theelectricalmachinerydoesnotstart①控制按扭壞Thecontrolaccordingtodamagesbytwisting兩相運轉(zhuǎn)Tworevolve電壓、頻率不符③Voltage,frequency①更換按鈕Replacesthebutton接好電源線Meetsthepowerline檢杳電壓、頻率③Inspectionvoltage,frequency

notsymbol3加熱溫度上升緩慢或達(dá)不到350°CTheheatingtemperaturerisesloworcannotachieve350C①電源電壓低Thesupplyvoltageislow加熱圈壞Theheatingcoilisbad更換加熱圈電熱線時型號不對③Whenreplacementheatingcoilheatingwirethemodelisnotright檢杳電壓?Inspectionvoltage更換加熱圈Replacestheheatingcoil按要求更換③Accordingtorequestreplacement4電機發(fā)熱Theelectricalmachinerygivesoffheat①負(fù)載過大Theloadisoversized兩相運轉(zhuǎn)Tworevolve軸承損壞?Bearingfailure風(fēng)道阻塞Airflueblocking環(huán)境溫度高The ambienttemperatureishigh電壓過低過高Thevoltagehasbeenlowerthanhigh定子繞組或相間短路⑦Statorwindingorphasefault①按故障5檢查Accordingtobreakdown5inspections檢查熔絲、開關(guān)、觸點排除故障②Inspectionfuse,switch,electroniccontacttroubleclearing③更換軸承Replacesthebearing清除雜物?Eliminationsundrygoods降溫?Temperaturedecrease調(diào)整電壓?Regulationvoltage檢查排除故障?Inspectiontroubleclearing5不出棒Doesnotleavethestick①原料濕度大Raw materialhumidityisbig加熱溫度低The heatingtemperatureislow螺旋槽內(nèi)夾料Inthespiralgrooveclampsthematerial加熱筒內(nèi)套上溝槽與加熱筒溝槽相互錯位①干燥原料Dryrawmaterial升高加熱溫度Elevatestheheatingtemperature修磨推進(jìn)器，清除雜物Resharpensthepropeller,eliminatesthesundrygoods重新安裝加熱筒內(nèi)套④Installstheheatingmuffinnercoating

④Onheatingmuffinnercoatingtrenchandheatingmufftrench mutualdislocation電壓低Thevoltageislow支架內(nèi)套磨損?Supportinnercoatingattrition加熱筒內(nèi)套磨損Heatingmuffinnercoatingattrition推進(jìn)器磨損?Propellerattrition檢杳電壓?Inspectionvoltage更換內(nèi)套?Replacementinnercoating更換內(nèi)套?Replacementinnercoating修復(fù)推進(jìn)器?Repairsthepropeller6出棒不成型Leavesthesticknottotakeshape①原料濕Rawmaterialiswet加熱筒內(nèi)槽與內(nèi)套內(nèi)槽相互錯位Inheatingmuffintroughandinnercoatingtroughmutualdislocation溫度過高Hyperpyrexia推進(jìn)器前角小于20°CThepropellerfrontrakeissmallerthan20C電熱偶安裝位置不對或沒安裝好The electricitythermo-coupleinstallsthepositionnottoorhasnotinstalled加熱圈短路Heatingcoilshortcircuit原料油質(zhì)過大Rawmaterialoilmaterialisoversized皮帶松馳⑧Theleatherbeltis①烘干原料Dryingrawmaterial重新安裝內(nèi)套Installstheinnercoating降低加熱溫度Reducestheheatingtemperature修磨前角?Sharpeningfrontrake安裝好電熱偶Installsthegoodelectricitythermo-couple檢查加熱圈電路Inspectionheatingcoilelectriccircuit改制推進(jìn)器前角(方法參考附件二)Remanufacturepropellerfrontrake(methodreferenceappendixtwo)張緊皮帶⑧Takeupthebeltloose7蒸氣從料斗倒出、打炮Thevaporpours,hitstheartilleryfromthehopper①原料濕度大Raw materialhumidityisbig支架內(nèi)套磨損嚴(yán)重Thesupportinnercoatingattritionisserious加熱筒內(nèi)套磨損嚴(yán)重Theheatingmuffinnercoatingattritionisserious推進(jìn)器螺旋前角不符合要求④Thepropellerspiralfrontrakedoesnotmeettherequirement①干燥原料Dryrawmaterial修復(fù)內(nèi)套Repairinnercoating修復(fù)內(nèi)套Repairinnercoating修磨推進(jìn)器④Resharpensthepropeller七、注意事項：Seventh,mattersneedingattention:1、開機前應(yīng)手轉(zhuǎn)動皮帶輪是否有卡現(xiàn)象。1st,beforestarting,smoothlyrotatesthebeltpulleywhethertohavethecardphenomenon.2、開機前應(yīng)先緊固加熱筒連接螺絲和加熱筒內(nèi)套三頂絲。2nd,beforestarting,shouldfastentheheatingmuffbindingscrewandtheheatingmuffinnercoatingthreesetscrewsfirst.3、連續(xù)工作停機前料斗物料下完，并開倒車反轉(zhuǎn)一分鐘，方可停車3rd,beforethecontinuousworkingengineoff,underthehoppermaterial,andturnsbacktheclockreversesoneminute,onlythenstops.4、 須再開始生產(chǎn)時，加熱筒溫度必須升到350°C再開機，少下料，待棒送出后可大量下料。4th,muststartagainwhenproduces,theheatingmufftemperaturemustriseto350Cagainstarting,thefewyummytreats,aftertreatingthesticksendsout,maythemassiveyummytreats.5、 冷卻水要暢通。5th,thecoolingwatermustbeunimpeded.6、生產(chǎn)時要注意電機電流大小及電壓是否正常，以防電機損壞。6th,whenproductionmustpayattentiontotheelectricalmachineryelectriccurrentsizeandthevoltagetobewhethernormal,byagainstelectricalmachinerydamage.7、推進(jìn)器不能轉(zhuǎn)動時，應(yīng)立即停車，并開倒車，把料斗物料清出后繼續(xù)升溫，在原定溫度提高20°C再開機，按原開始步驟進(jìn)行。7th,whenthepropellercannotrotate,shouldstopimmediately,andturnsbacktheclock,isclearafterthehoppermaterial,continuestoelevatetemperature,enhancesintheoriginaltemperature20Cagainstarting,accordingtostartsthesteptocarryonoriginally.8、出口方向照墻壁，前方靠墻，放置木板。8th,theexportdirectionilluminatesthewall,frontdependsonthewall,thelayingasideplank.9、 開機工作時嚴(yán)禁出料口前方站人！9th,whenstartingworkrefusesfrontthedischargeholethestationperson!10、 電器線路應(yīng)保持干燥清潔，停機應(yīng)切斷電源。10th,theelectricappliancelineshouldmaintaindryclean,theengineoffshouldthedump.11、 嚴(yán)禁石塊、鐵屑進(jìn)入料斗，發(fā)現(xiàn)異常，立即停車11th,refusesthestone,theironfilingstoenterthehopper,discoversunusually,stopsimmediately12、 所有潤滑部位2個月加潤滑脂一次。12th,alloilsite2monthCanadalubricantonetime.13、機身無良好接地，嚴(yán)禁開機！13th,thefuselageisnotgoodearths,refusesstarting!附件一Appendixone推進(jìn)器修復(fù)工藝Propellerrepaircraft推進(jìn)器正常使用24小時后，一般應(yīng)取下修復(fù)。Thepropelleruses24hourslaternormally,generallyshouldtakedowntherepair.當(dāng)制棒機出現(xiàn)以下故障時，需對推進(jìn)器進(jìn)行修復(fù)：Whenthesystemstickmachinepresentsfollowingbreakdown,mustcarryontherepairtothepropeller:1、 出棒速度明顯下降；1st,leavesthegoodspeedobviousdrop;2、 原料干濕程度以及溫度的高低均達(dá)到要求，棒機經(jīng)?？ㄋ溃荒苷Ｉa(chǎn)；2nd,rawmaterialdoesthewetdegreeaswellasthetemperatureheightmeetstherequirements,thestickmachinefrequentlydeactivation,cannottheregularproduction;3、出棒能成型，但一節(jié)節(jié)脫離，不能聯(lián)接在一起；3rd,leavesthesticktobeabletotakeshape,butoneisseparatedfromsuccessively,cannotjoinintogether;4、出棒很快，但結(jié)構(gòu)松散，密度過低；4th,leavesthesticktobeveryquick,butthestructureisloose,thedensityisexcessivelylow;5、推進(jìn)器前端面部位磨損小于4mm；5th,beforethepropeller,theendsurfacespotattritionissmallerthan4mm;6、成品棒內(nèi)孔直徑小于15mm；6th,intheendproductsticktheholediameterissmallerthan15mm;7、由于進(jìn)入石塊，鐵釘?shù)犬愇锘蚱渌蚴雇七M(jìn)器螺旋部分磨損。7th,becauseentersthestone,foreignmatterorotherreasonsandsoonnailcausethepropellerspiralpartattrition.推進(jìn)器的修復(fù)：Propeller'srepair:1、 把推進(jìn)器端部需堆焊部位預(yù)熱，溫度達(dá)到350°C左右。1st,needsthebuilt-upweldingspotthepropellernosepreheating,thetemperatureachieves350Cabout.2、 選用特種焊條直流焊機，調(diào)整電流在150A左右。2nd,selectsthespecialweldingrodcocurrentweldingmachine,theadjustmentelectriccurrentabout150A.3、 根據(jù)推進(jìn)器端部前角磨損情況分層堆焊，每堆焊一層，必須清除焊渣，再焊第二層，焊接厚度超過所需厚度1-2mm,焊好的推進(jìn)器不應(yīng)有夾渣，氣孔等缺陷。3rd,thebasispropellernosefrontrakeattritionsituationlaminationbuilt-upwelding,eachbuilt-upwelding,musteliminateweldsthedregs,weldssecondagain,weldingthicknesssurpassesneedsthickness1-2mm,weldsthegoodpropellernottohavetheentrappedslag,flawsandsoonblowhole.4、 堆焊后，把堆焊的部分插入干燥的生石灰或草木灰中，插入深度在三個導(dǎo)程以上進(jìn)行冷卻。4th,afterthebuilt-upwelding,inbuilt-upweldingpartinsertiondryquick-limeorplantash,depthofpenetrationabovethreeleadcarriesoncooling.5、冷卻到50°C以下時取出，在綠碳化硅砂輪上修磨，修磨時不允許用力過猛或局部過熱，嚴(yán)禁用水或其它液體冷卻。5th,coolsto50Cbelowwhentakesout,resharpensonthegreensiliconcarbidegrindingwheel,whensharpeningdoesnotallowtomakeaneffortfierceorthelocaloverheating,refusesthewaterusedorotherliquidcooling.6、 修磨時，螺旋端部360°圓周處前角由2°，逐漸均勻地增加，到端部時前角增加到22°±