壓鑄常用英文詞匯V5

1、廣東文燦壓鑄有限公司W(wǎng)encan die casting Co., Ltd 常用英語術(shù)語列表List of die casting terms and vocabularies( 2011-9-23 re-edit V6)1.新產(chǎn)品以及模具開發(fā) products and tooling developing2D/3D drawing 平面圖/3維圖bump among products 貨與貨之間碰撞 capital equipment 資本設(shè)備, 固定設(shè)備chamfering倒角classification 分類、級(jí)別 datums 基準(zhǔn)datum level 基準(zhǔn)水平面datum line

2、 基準(zhǔn)線datumplane 【測(cè)】基(準(zhǔn))面design/process FMEA D設(shè)計(jì)/P過程FMEA die casting 壓鑄die fabrication 模具加工Die location layout 工模排位圖Die polished 省模 Die trial 試模electrode for EDM 放電用銅公machining by CNC wire-cut machine 線切割加工 machining by electric discharge machine ( EDM )  電蝕火花加工potential effects of failure 潛在失效后果

3、 potential failure mode 潛在失效模式rib and corner 筋肋和尖角 subcontractor 外包商set die-casting parameter/locking force/ injection force/injection velocity/shot time/ volume of release agent/die-open time/ ejector time/pressure rating/metal temperature/ control temperature/ operation according to WI按工作指示設(shè)定壓鑄參數(shù)/

4、鎖模力/射料力/射料速度/打錘時(shí)間/噴霧量/開模時(shí)間/頂出時(shí)間/壓力參數(shù)/料溫/控制溫度/按照作業(yè)指導(dǎo)書作業(yè)；thermal expansion 熱膨脹2熱處理 heat treatmentair cooling 空氣冷卻 annealing 退火carbonization 碳化case hardening 表面硬化，表面淬硬 full annealing 完全退火heat treatment 熱處理metallographic structure 金相組織 metallographic test 金相試驗(yàn) quenching 淬火residual stress 殘余應(yīng)力 tempering

5、回火3壓鑄設(shè)備及模具 die casting machine and die toolingangle pin 斜導(dǎo)銷 biscuit /slug 料餅/余料blister 氣泡 burner 燃燒器casting area最大壓鑄面積 casting insert 鑄件鑲件casting fin鑄件飛邊, 鑄件披縫, 鑄件周緣翅片cavity fill time 充型時(shí)間 cavity insert 型腔鑲塊 cavity 型腔 center furnace 中央熔爐clamp force max. 最大壓力coefficient 系數(shù) cold chamber machine 冷壓室壓鑄機(jī)

6、 cold/hot chamber pressure die-casting machine 冷/熱室壓鑄機(jī)contraction 收縮 core slides/core 活動(dòng)抽芯（型芯） cover die half(stationary half )/ ejector die half (moveable half ) 前（定）模/后（動(dòng)）模 crucible furnace 坩堝爐 crucible pot 坩堝 degassing 除氣/去氣 delivery rate；pouring rate 充型流速/澆注速度 design of gating system 澆注系統(tǒng)設(shè)計(jì)die l

7、ayout模具排位圖 die life 模具壽命die stroke 開模行程draft 拔模斜度 ejector force頂出力ejector pad 頂針痕 ejector pin 頂針ejector stroke 頂出行程feeding 補(bǔ)縮 foundry returns 回爐料gating/running system 澆注系統(tǒng)holding furnace 保溫爐 ingate 內(nèi)澆道injection plunger 壓射沖頭ladle 澆包 locking force 鎖模力machine platen 壓鑄機(jī)模板moving/fixed platen 動(dòng)/定模板 maxim

8、um/minimum die height 最大/最小壓模厚度metal fluidity （金屬）流動(dòng)性 molten metal 熔化金屬nitrogen pressure 氮?dú)鈮毫ormal pressure工作壓力numerical simulation of casting solidification 鑄件凝固數(shù)值模擬opening time 留型時(shí)間/開型時(shí)間overflow 溢流槽/ 渣包production die 量產(chǎn)模prototype die 樣板模refining 精煉 refining agent 精煉劑remelting 重熔riser/feeder head

9、冒口runner 橫澆道runner/gate 流道/澆口scrap 廢金屬料secondary alloy 再生合金 shot sleeve 司筒,壓射室size of die platen 模板尺寸slag 熔/爐渣sludge/dross 沉/浮渣solidification 凝固 sprue pin（spreader） 直澆道錐（分流器） spure 直澆道die frame 模架tangential runner 切向橫澆道 tie bar 哥林柱/導(dǎo)柱/拉桿 total melting loss 熔煉損耗率 熔損、燒損 trim die 沖模vent 排氣口water coolin

10、g channel 冷卻水通道4壓鑄工藝與后加工工藝 die casting and secondary processalloy component assay report 合金成份化驗(yàn)報(bào)告 appearance外觀 center furnace 中央溶爐 characteristics 特性 degating 沖水口 die casting 壓鑄 parting line 分型線 polishing/buffing 磨/拋光 polishing 拋光、磨光polishing/cotton wheels 拋光用布輪 removing burrs round pads of ejector

11、pin 刮項(xiàng)針位批鋒 removing parting line flash 磨分型線sanding wheels 砂布輪 5精加工工藝 machining processboring 鏜 精加工 fine maching ; 粗加工 rough machingdrill bit 鉆頭 臥式加工中心Horizontal machining centerchuck 車床卡盤，夾具 立式加工中心vertical machining centercutting tools刀具external/internal thread 外/內(nèi)螺紋file 銼form tool 成型刀grind 磨jig/fix

12、ture 夾具lathe 車床left-hand thread左旋螺紋length of thread engagement螺紋旋合長(zhǎng)度loose thread滑牙 machining accuracy加工精度machining allowance of casting 鑄件機(jī)械加工余量machining allowance加工余量machining error加工誤差mandrel 機(jī)加工芯軸mill 銑minor diameter小徑parallel screw thread圓柱螺紋pitch diameter中徑pitch螺距plane 刨,Reaming鉸孔right-hand thr

13、ead 右旋螺紋rolled threads 擠牙root diameter底徑screw thread 螺紋tapping 攻牙tight thread牙緊uncompleted tapping 牙不完整 6表面處理 surface treatmenta mixture of 2 parts water and 3 parts oil 2分水3分油混合acid dip/pickling 酸洗 acid 酸水 alkali cleaning 堿洗 Anodizing 陽極氧化 baking 烘干blueing /chemical oxide 鋼鐵發(fā)藍(lán)/化學(xué)氧化 chemical pretrea

14、tment 化成處理chromating 鉻 化 clear black e-coatings透明黑色泳漆 clear chroming 無色鉻化 colored passivation 彩色鈍化 concentration 濃度 dedusting 除塵degreasing 脫脂，除油descaling 刻蝕dipping 浸漬electrophoresis 電泳electrophoretic coating 電泳漆 electroplating hard chrome 鍍硬鉻 electrostatics powder coatings 靜電粉沫噴涂 E-plating 電鍍hexaval

15、ent chromium 六價(jià)鉻 impregnation 浸滲mechanical polishing機(jī)械拋光neutralization 中和 PAD printing/silk screening 移印/絲印passivating 鈍化 phosphating 磷化resin 樹脂rinsing 過清水 Roughtening 粗化spray powder 噴粉taking down 下掛trivalent chromium 三價(jià)鉻 ultrasonic clean 超聲波清洗wiping with toluene 抹天那水salt spray testing 鹽霧試驗(yàn)7品質(zhì)控制 qua

16、lity controlappearance full-inspection 外觀全檢collection 回收evaluation / measurement technique 評(píng)價(jià)/測(cè)量技術(shù) first inspection for 5 shots 首檢5件Freq=frequency 次數(shù) incoming quality sampling inspection report 來料質(zhì)量抽查報(bào)告interprocess quality sampling inspection report 工序間質(zhì)量抽查報(bào)告 pile products up due to laying in disord

17、er 擺放不正確堆積產(chǎn)品 processing tour-inspection 制程巡回檢查 product/process specification /tolerance 產(chǎn)品/過程規(guī)范/公差projector 投影儀 QC tour-inspection QC巡檢 quality final-inspection report 最終檢驗(yàn)質(zhì)量報(bào)告 quality first piece inspection report 質(zhì)量首件檢查報(bào)告quality traceability analysis report 質(zhì)量追蹤分析表 return to supplier 退回供應(yīng)商 samplin

18、g inspection 抽檢self-inspection 自檢Special Char. class 特殊特性分類spot check   抽樣檢查visual standard 外觀標(biāo)準(zhǔn)workmanship standard 工作質(zhì)量標(biāo)準(zhǔn) 8.質(zhì)量缺陷常用語 defectsair tightness 氣密性 blister/pimple/bubble 起泡bumps 碰傷caniniform/dentate狗牙casting fin鑄件飛邊, 鑄件披縫, 鑄件周緣翅片cold lap 冷隔 cold shut 冷紋 Contamination 污染dirt pits

19、 塵點(diǎn) distortion/deformation 變形 double skin 重皮ejector marks raised or depressed 頂針位凹凸 elephant skin皺皮entrapped slag；slag inclusion 夾渣filling to excess 多料 flow mark 流痕/波紋 flow lineincomplete filling 缺料incorrect casting form 形狀不合格indentation 印痕/凹痕internal quality of casting 鑄件內(nèi)在質(zhì)量micro-shrinkage；porosit

20、y 疏松【顯微疏松】off dimension；off size 尺寸不合格 oil marks 油漬 orange peel 桔皮缺陷 out of size 尺寸不符 oxidation 氧化 partial breakage of a casting 崩料 peeling 電鍍脫皮pinhole針孔pits 面麻porosity 砂孔 roughness 粗糙 sand inclusion 砂眼 scratches 劃痕/刮傷 shrinkage 縮水slag 爐渣stain 污漬 texturing 致密性thermal shrinkage crack （on product） (產(chǎn)品

21、中的)熱縮裂raised crack mark line (on product) (產(chǎn)品表面凸起的龜裂線)visual quality of casting 鑄件外觀質(zhì)量 void 砂眼/氣孔warpage 撓曲yellowing發(fā)黃 yield of casting 鑄件合格品率missrun 欠鑄9. 壓鑄件試驗(yàn)常用語 testingadhesion 附著性 deflection 撓度 elastoplasticity 彈塑性 elongation 延伸率 extend 延伸film thickness 涂膜厚度 film thickness gauge 膜厚儀 flexibility

22、屈曲撓性 hardness 硬度 heat impact test 熱沖擊試驗(yàn) high humidity test 高濕測(cè)試 humidity resistance 耐濕 impact resistance 抗沖擊力 impact strength 沖擊性 measuring adhesion by tape test 膠帶附著力測(cè)試 neutral salt-spray NSS test 中性鹽霧 residual stress 殘余應(yīng)力spraying viscosity 噴涂粘度 strengthen 加強(qiáng)、鞏固tension 拉緊、張力viscosity 粘度 water resis

23、tance 耐水性 yield strength 屈服強(qiáng)度 mechanical property 力學(xué)性能 chemical analysis 化學(xué)成份10.測(cè)量工具常用語 measurement and gaugeAltitude gauge 高度儀average 平均值Block Gauge 塊規(guī) Bore Gauge 孔規(guī)Clearance gauge 塞尺/間隙規(guī)CMM 三坐標(biāo)測(cè)試儀 Depth Micrometer 深度千分尺 Digital caliper 電子卡尺 Digital Height Gauge 數(shù)字高度測(cè)量?jī)x durometer/hardness meter 硬度計(jì)

24、 Electric/digital Balance 電子稱 Electroplating THK.Tester 電鍍厚度測(cè)試儀 equipment variation  設(shè)備變差 gage repeatability and reproducibility report 量具的R&R重復(fù)性和再現(xiàn)性報(bào)告 go-no-go gauge “過” - “不過” 驗(yàn)規(guī) 通-止規(guī) HRC/HV Hardness Tester 洛/維氏硬度儀 Rockwell testingimpact tester 沖擊儀Inside/outer Micrometer 內(nèi)/外徑千分尺 measureme

25、nt unit analysis 測(cè)量設(shè)備分析Micrometer Calipers 千分卡尺 Microscope 顯微鏡 metallographic microscope 金相顯微鏡Multimeter 萬用表 electric universal testing 電子萬能試驗(yàn)機(jī)normal distribution curve 正態(tài)分布曲線 number of parts 零件數(shù)量number of trials 實(shí)驗(yàn)次數(shù) one range 單極差 part variation 零件變差 pin gauge 針規(guī) Plug gage 塞規(guī) Projector 投影儀 Optical

26、image 光學(xué)影像測(cè)量?jī)xrange 公差帶range control chart 極差控制圖repeatability 重復(fù)性 reproducibility再現(xiàn)性 Ring Gauge 環(huán)規(guī) spectrometer 光譜儀 Thermometer 溫度計(jì) Thread Gauge 螺紋規(guī) thread plug gage螺紋塞規(guī)Torque Meter 力矩計(jì) total variation 總變差 Twisting Meter 轉(zhuǎn) 扭 力儀 Vernier Caliper 游標(biāo)卡尺 viscosimeter 粘度計(jì)visual check 目測(cè)witness mark (測(cè)量)參考(標(biāo)

27、)點(diǎn)endoscope 內(nèi)窺鏡 11. 形位公差常用語 toleranceangularity 傾斜度 角度 aperture 孔徑 basic dimension 基本尺寸 basic size 基本尺寸 c/c =between centers 中心距 centricity中心circular runout 圓跳動(dòng) circularity 圓度 roundnessconcentricity 同軸度 同心度 conical 圓錐形的coordinate data 坐標(biāo)數(shù)據(jù)coordinate dimensioning 坐標(biāo)尺寸 cylindricity 圓柱度 datum/feature/p

28、oint/line/ plane/axis 基準(zhǔn)/特征/點(diǎn)/線/平面/軸線 deviation偏差 diameter/radius 直徑/半徑 draft angle 拔模斜度 ellipse 橢圓excentricity 偏心距（率）flatness 平面度 geometric dimensioning 幾何尺寸 fit/clearance fit/interference fit/ transition fits 配合/間隙配合/過盈配合/過渡配合 M/LMC=maximum/least material condition 最大/小材料狀態(tài) nominal diameter 公稱直徑ob

29、long 長(zhǎng)方形oblong hole 橢圓孔o(hù)vality 圓錐度（變形）parallelism 平行度 perpendicularity 垂直度 position 位置度 profile of a line 線輪廓度 profile of a surface 面輪廓度 reference frame 坐標(biāo)系right angle 直角rounds/fillets draft 外圓角/內(nèi)圓角拔模斜度 square 正方形standard/ precision tolerance 標(biāo)準(zhǔn)/精度公差 straightness 直線度 symmetry 對(duì)稱度 theoretical size 理論

30、正確尺寸 thickness厚度 tolerance/value 公差/值 top/side/ end view 頂/測(cè)/端視圖 total runout 全跳動(dòng) unilateral/bilateral tolerance 單/雙邊公差 upper/lower deviation 上/下偏差 12.包裝和包裝材料 packagebar code 條形碼 blister plate/PVC tray 吸塑罩 bubble bag 氣泡袋c(diǎn)losed /sealed poly bag 封口膠袋 corrugated cardboard/sheet波紋隔板 corrugated egg-crate

31、 carton 瓦楞蛋格卡通箱foam bag 珍珠棉袋 forktruck 叉車 GW gross weight /NW net weight 毛/凈重 If wooden pallet, the certificate of disinfection for pallet 如果是木制卡板要有卡板消毒熏蒸證明 in egg tray with carton packages 卡通箱及其蛋格 item/ sales consumer pack 單件裝 label 包裝標(biāo)識(shí) logo polybag 有嘜膠袋multipack 多件裝 outside dimensions 長(zhǎng)x寬x高 lengt

32、h x width x height 外部尺寸 packaging materials  包裝材料packaging strapping/PP-straps包裝帶 pad separator; clapboard; partition board/sheet 隔板 pallet 卡板 plastic container 膠箱 shrinkage package 吸塑包裝 single/double/3 regular slotted carton/box 單/雙/三坑紙箱 styrofoam 聚苯乙烯泡沫塑料 白色泡沫 tissue papper 拷貝紙 transparent pl

33、astic film circle the pallet/stretch poly wrap 透明膜 保鮮紙 unitload pallet 整卡裝 wrappage 包裝材料13.生產(chǎn)控制計(jì)劃 production controlcontrol plan 控制計(jì)劃core team 核心小組 date Rev. 日期 修訂 date orig. 日期 編制 each batch 每批 Inform line/team leader/ supervisor/manager to shut down and recheck 通知生產(chǎn)拉/組長(zhǎng)/主管/經(jīng)理，停機(jī)再檢查 machine adjustm

34、ent 調(diào)機(jī) machine, device, jig, tools for Mfg. 生產(chǎn)工藝裝備 material identification 物料標(biāo)識(shí) mounting die 安裝模具 mounting die inspection sheet 模具安裝檢查清單 once every operation每次開機(jī) part /process number  零件/過程編號(hào) part name/description 零件名稱/描述pre-launch 試生產(chǎn)process 過程 process name/operation description 過程名稱/操作描述 reac

35、tion plan 反應(yīng)計(jì)劃 refer to CP 參考控制計(jì)劃 14.優(yōu)質(zhì)澆口設(shè)計(jì)七步法 gate design優(yōu)質(zhì)澆口設(shè)計(jì)七步法 The Seven Steps To A Quality Gating Design 第一步確定鑄件質(zhì)量等級(jí)。這樣就設(shè)定了澆口設(shè)計(jì)目標(biāo)。沒有充分了解客戶對(duì)此零件的所有要求就不可能設(shè)計(jì)出良好的澆口體系。 Step 1. Determine the casting quality levels. This sets the goals for the gate design. It is not possible to design a good gating s

36、ystem without knowing as intimately as possible all the customer requirements for this part. 第二步根據(jù)質(zhì)量等級(jí)確定工藝限制。意思是說與澆口設(shè)計(jì)互相影響的工藝因素的等級(jí)在確定時(shí)要考慮客戶所提供的質(zhì)量等級(jí)。工藝因素在澆口設(shè)計(jì)中不是獨(dú)立的，而必須考慮澆口的設(shè)計(jì)效果。 Step 2. Define the process limits based on the quality levels. This means that the levels for the process factors that int

37、eract with the gate design will be defined in consideration of the quality levels provided by the customer. The process factors are not independent of the gate design, and must be considered in the gate design effort. 第三步 PQ2分析計(jì)算。一旦把工藝限制確定下來，就可以使用PQ2 計(jì)算法來決定之后計(jì)算的澆口面積。也可以用來確定所選的操作條件, 以及特別澆口設(shè)計(jì)這樣一個(gè)操作變量所

38、允許的范圍。也再次說明操作條件不是澆口設(shè)計(jì)中獨(dú)立存在的。 Step 3. Run the PQ2 calculations. Once the process limits are set, then the PQ2 calculations can be run to determine the gate area for later calculations, and also to define the selected operating conditions and the allowable range for the operating variables for this particular gate design. Again, the operating conditions are not independent of