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1、攻克模具溝通障礙的英語(yǔ)1.XXX!你現(xiàn)在有空嗎,我可以問你一些問題嗎?Could I ask you some questions if you are free?/ Are you free now? May I ask you some questions (a question)?2.請(qǐng)問此產(chǎn)品的面是否為外觀面?表面做什么處理?是曬紋/拋光?Can you tell me whether the surface of this part is a visible/esthetic one? What will we do for its surface? Texture or Polis

2、hing?3.請(qǐng)問產(chǎn)品這個(gè)面可否加頂針或頂塊?產(chǎn)品允許加扁頂針嗎?Does this part need an ejector pin or an ejector bar? Can we add an ejector blade?4.這個(gè)產(chǎn)品的柱位我們打算做司筒。(或鑲針)可以嗎?Can we add ejector sleeves or ejector pins in the boss of this part?5.產(chǎn)品的這個(gè)位置不能出模,我們打算做行位,在此面上會(huì)有分模線,你接受嗎?Theres an undercut at this position and it needs a sli

3、der. It will also have a parting line on this side, is that OK?6.產(chǎn)品里面的這個(gè)位置我們打算做斜頂或內(nèi)行位,有問題嗎?We will make the lifter and (inner) slider in this position, will that be a problem?7.你提供的2D產(chǎn)品圖與3D產(chǎn)品圖不一致,請(qǐng)問以哪一個(gè)圖面為準(zhǔn)?The 2D and 3D drawing you provided is not the same, can you tell me which one is correct?8.你提

4、供的3D產(chǎn)品圖有的地方?jīng)]有出模角,有的地方膠位太厚,有的地方膠位太溥,這些產(chǎn)品問題我們可以自己修改嗎?修改后會(huì)給交給你確認(rèn)。There is no draft angle in the 3D drawing, some materials are too thick, and some place are too thin. Can we modify this part by ourselves? We will send the drawing to you for you to check after we modify it.9.按你們提供的縮水率千分之五,這個(gè)模具的尺寸已經(jīng)做到了模具

5、圖面要求。但注塑出來(lái)的產(chǎn)品不符合你們的產(chǎn)品圖。請(qǐng)確認(rèn)你們的材料的縮水率是否正確?Accoring to the shrinkage one over two hundred, the mold has been done in the right dimension, but the part falls short to your part drawing, are you sure the shrinkage is right?10.產(chǎn)品的這個(gè)位置太小,導(dǎo)致模具鋼料太溥,能夠加寬這個(gè)位置嗎?This position is too small and will make the steel

6、 material here too thin, can we widen it here?11.斜頂與后面的柱位空間太小,斜頂在運(yùn)動(dòng)時(shí)會(huì)干涉到柱子,能移動(dòng)這個(gè)柱子的位置嗎?The angular lifter interferes with the boss during ejection. Please consider changing the position of the boss.12.這個(gè)筋骨位膠厚太溥,而且高度偏高,注塑時(shí)很難填充這個(gè)筋位,可以增加這個(gè)筋骨位的厚度嗎?The rib here is too thin and on the high side, so it wil

7、l be difficult to fill here when we do the injection, can you inrcease the thickness of this rib?13.你是想將此筋骨位的高度加高/減低嗎?加膠的位置我們將用銅公放電加深。但減膠的位置有兩種做法,1、做鑲件;2、燒焊;因?yàn)殍偧牡撞坑羞\(yùn)水,我們簡(jiǎn)單的做法是燒焊處理,你可以接受嗎?Will you increase/decrease the material on this rib? We will use EDM if you add material, but there are two opti

8、on if you choose to decrease:1.Make inserts;2.Welding, because there is water in the bottom of the insert, is that OK?14.這個(gè)樣板的筋骨位底部燒焦,是因?yàn)榕艢獠涣?,我們可以在筋骨位的中間增加一個(gè)鑲件。This sample has been burned in the bottom because the venting is not good, we can add an insert in the middle of the rib.15.重做鑲件大約需要5-6天時(shí)間,你

9、能接受嗎?It will take about 5 or 6 days to redo the insert, is that OK?16.產(chǎn)品的這個(gè)面我們已經(jīng)做了曬紋處理,如果需要加膠,這個(gè)面我們需要重新外發(fā)曬紋??赡苄枰獛滋斓臅r(shí)間。所以我們直接以銅公放電的火花紋取代你要求的紋路,你可以接受嗎?We have made the texture on this side, if we add material, it will take some days to remake the texture by out-resourcing, so we suggest using the text

10、ure by EDM instead, is that OK?17.模具是用公制/英制的配件?需要備用件嗎?Is this mold dimension measured in inches or meters? Does it need spare parts?18.模具上銘牌上的刻字內(nèi)容是由你們提供嗎?你們什么時(shí)候可以這些刻字資料。Will you provide the engraving content of the plate of this mold to us? When will you send it?19.可否提供此模具生產(chǎn)時(shí),注塑機(jī)的型號(hào)及相關(guān)資料。如:啤機(jī)大小、呵林柱尺

11、寸、頂棍孔尺寸等Can you provide the type of injection machine and other related information of this mold to us? Such as the boss dimension, the holes dimension of the ejector pin and the size of the injection machine and so on.20.這個(gè)問題我需要同其它同事商議會(huì)再答復(fù)你。I need to discuss this problem with the other colleagues a

12、nd then I will reply back to you.21.我們將盡力達(dá)成你的計(jì)劃,如有異常,會(huì)及時(shí)通知你。We will try our best to complete your plan, if there are any complications, we will notify you immediately. , thickness is 2MM, weight is 70.63g, the injection machine is 250T,the material is black, the outside of the part has texture, inne

13、r side needs polishing, and it also needs a date and recycle stamp,the core&cavity is 2344 nitridng, the lifter and slider shelf is 728H. Please check the information above!23.現(xiàn)在到了吃午鈑的時(shí)間,我們下午再繼續(xù)好嗎?It is time to have lunch, lets discuss this project later this afternoon?24.和滑塊干涉的倒勾請(qǐng)加料填平至滑塊可以順利滑動(dòng)The u

14、ndercut area interferes with the slide block and needs to be filled with material to help the slider move smoothly.25.加肉太多The thickness added is too thick.26.加肉面積太大The thickening area is too wide.27.GATE位置移位The gate position is moved.28.滑塊拆的位置The split line of slide block or the area of slide.29.此處有

15、尖角,填充困難It is hard to fill this area due to the sharp feature.30.此處鋼材太薄,強(qiáng)度不足而且不容易冷卻The strength of this area is too weak and it is hard to cool because the steel is too thin.31.圓柱特徵要有一半圓不可以拆在滑塊上,以免粘滑塊造成拉白,拉斷We avoid designing the semicircle of the cylinder on the slide block because it will be pulled

16、 apart or cause drag marks.32.此處做斜銷在作動(dòng)時(shí)會(huì)削到成品肉厚The part will be damaged if we make the lifter in this area.33.這個(gè)面是裝配面,不能加料This is a critical surface where we cannot add additional material.34.此處料位太厚,會(huì)有縮水,建議減料改善Because of the shrinkage of the thickness, we suggest reducing some wall thickness to impro

17、ve it.35.此面是不是外觀面,此處做滑塊的話會(huì)有夾線,是否可以接受Please confirm whether it is a critical surface or not. Also, confirm whether it is acceptable to have a slide split line if we have a slide in this area. 36.此處有倒勾,能否減料,使公母??科?,不做滑塊和斜銷Please confirm whether we can reduce material to the area where we have an underc

18、ut as indicated to have shut off on cavity side. No slide block and lifter will be made. 37.請(qǐng)盡快確認(rèn)這種拆模方式和結(jié)構(gòu),否則會(huì)影響模期Please confirm the issues of Parting line, Gate position.Etc. as soon as possible; otherwise, the lead-time will be extended.38.此面是否有特殊要求,能否有頂針印Please confirm whether it is a critical su

19、rface or not and if we can have E.J. pin marks on it.39. P.L面開在此處,模具上會(huì)有尖角和刀口,對(duì)模具壽命有影響There are sharp edges if we set the parting line here, It will reduce the tool life40.加大拔模角,以便脫模順利We suggest enlarging the draft angle to help release the tool.41.GATE做在此處的話有兩個(gè)缺點(diǎn):1.蓋子打開時(shí)可以看到GATE的修剪部位; 2.兩個(gè)斜銷在同一側(cè),頂出也

20、不是很平衡.There are two problems if the gate is to be designed in this area:a). It is easy to see the gate mark when you open the cap.b). The ejectors are unbalanced when two lifters are on the same side42.GATE做在此處的話.蓋子打開後看不到GATE的修剪部位The gate mark is not visible if the gate position is designed like thi

21、s.43.如果GATE一定要做在你們指定的位置的話,那還不如做在這一側(cè),這樣的話還可以減小這個(gè)位置的縮水If you insist that the gate position has to be like the original design, then we would further recommend to have it to the area indicated so it can avoid a shrink problem in this area.44.在此處GATE做潛頂針的話,背後的外觀面會(huì)有沖料痕,而且成品又是黑色的,會(huì)最明顯。P.L開在此處不合理,模具加工困難,P.

22、L應(yīng)改為和圖示的一樣If the design of the gate has to be a sub. Gate, then the back surface of the part will have serious flow marks due to the black colour. This area is not suitable to have a Parting line because the tool will become more complicated;therefore,we recommend to have the Parting line as indicat

23、ed.45.snatch pins .46.此處料厚段差很大,成品表面會(huì)有應(yīng)力痕,是否接受Please confirm whether it is acceptable to have stress lines on the surface because the thickness is not equal. 47.請(qǐng)注明何處為外觀面,能否提供2D圖和注意事項(xiàng)Please advise where the critical surface is. Please also provide us a 2D drawing with critical dimensions.48.紅色所示處是有問題

24、的地方,請(qǐng)?zhí)貏e注意Please note the red highlights because those areas have problems.49.成品設(shè)計(jì)此處有問題,建議如下圖所示修改We would suggest using the attached part design as the current design has problems.50.此處改為一個(gè)球形的凹槽 We suggest modifying it as a globe recess.51.圓柱特征要有一半不可以拆在滑塊裡,以防拉斷this issue is the same as no.852.此處大滑塊上走

25、小滑塊,小滑塊要先退,大滑塊要做延遲The inside small slide block will recede first and the parent slide block have to postpone sliding.53.滑塊要用液壓油缸抽芯以保証開合模順序The slide pins will use an oil cylinder to assure that the process is in proper order.54.這個(gè)面有裝配,加料的話裝配時(shí)會(huì)頂住,如圖所示W(wǎng)e cannot add material to this surface because it w

26、ill intervene between the two parts when it is assembled. Please see the sketch attached.55.可降低斜銷面,增加成品些許肉厚來(lái)做變化To descend the surface of lifter in order to thicken the part.56.一半做斜銷,一半做自然 One half side will have the lifter and the other half will be solid/nature.57.此處兩個(gè)柱子重疊,有倒勾,不能做自然,要做SLIDEThese tw

27、o bosses are overlapping with undercut therefore it can not be made as solid. Wesuggest making it with a slide block.58.此處強(qiáng)迫頂出This area needs force ejection.59.公模兩段開模,這個(gè)地方先退Here will be a double ejection for forward and receding.60.此處做鑲件會(huì)有夾線,能否接受Please confirm whether it is acceptable that there wil

28、l be a split line here.61.此面公母模1度靠破,會(huì)有段差,可否接受Please confirm whether it is ok to have mismatch to the area where there is 1 degree of shut off in Core / Cavity side.62.這個(gè)尺寸能否加大 (Please confirm whether we can enlarge this dimension.)63.此處加一個(gè)凹槽,膠片的彈出效果會(huì)更好一些,試模後看裝配的效果再做修正It will affect the elastic of th

29、e film better if we add a recess. See how it will affect the assembly parts, and then make your decision.64.此處有倒勾,建議將剖面線所示部位CUT即可避免此處的倒勾There is an undercut here, we suggest cutting out the indicated part as it highlighted to avoid an undercut.65.成型後SUB GATE要修平 The gate (sub gate) needs to be trimme

30、d evenly after being moulded.66.此處倒勾先垂直頂出,之後再手動(dòng)取出This area of the undercut needs to be ejected vertically, then taken out manually.67.這兩個(gè)面都有滑塊,GATE改在此處改不到The gate is not suitable in this area becuase there are two sliding blocks sealing off this area.68.此處加做一個(gè)旋轉(zhuǎn)GATE,射出時(shí)方便調(diào)整成品的品質(zhì)We would suggest plac

31、ing a runner shut-off insert to adjust the volume of part filling.69.此倒勾在滑塊上強(qiáng)迫脫模,倒勾是否可以減小到0.6This undercut will be force ejected out, Please confirm whether it can be reduced to 0.6 mm.70.此柱子無(wú)法脫模,請(qǐng)確認(rèn)是否是在轉(zhuǎn)圖時(shí)錯(cuò)位,能否提供客戶的原始圖檔data. This boss is not releasable. Please check the file again and if possible,

32、pleas re-send us the original draft.71.此柱子是實(shí)心的,會(huì)縮水This boss will shrink because it is a solid boss.72.這個(gè)面是否要咬花,咬花番號(hào)是什麼,最小的拔模角要多大Please confirm whether this surface needs to be textured or not. Please advise texture specs. Also,whats the min. draft.73.這個(gè)面是否要打光,貼標(biāo)簽Please confirm whether this surface n

33、eeds to be polished and stuck on a sticker.74.紅色顯示的幾個(gè)面拔模角太小,出模時(shí)會(huì)拉傷,建議加大拔模角The red highlighted area has a problem of a small draft angle. We suggest enlarging the draft to avoid casuing drag marks on the part.)75.此RIB太薄,會(huì)填充不足This rib can not be filled properly because it is too thin.76.此RIB太厚,會(huì)縮水This

34、 rib will have a shrink problem because it is too thick.77.此處倒勾出模困難,建議先不做倒勾,成型後再二次加工,但要做治具,費(fèi)用要另外算There are problems with this current design, we recommend doing this undercut as an alternative but there will be additional costs.78.柱子底部都要做火山口,The base of all bosses require a crater to avoid shrinkage

35、.Insert/PL should have adequate venting,PL should have around slot for venting.79.頂棍孔鑲件端面距離底板面0,5mm,攻m20牙;the surface of KO insert shound below bottom plate 0.5mm,thread M20.80.回針,中托司與模胚部份避空0.5mm;RP,EGP should have 0.5mm gap with the moldbase.81.排氣槽距封膠位10-15mm;Venting slot distance from the seal off

36、 position 10-15mm82.運(yùn)水進(jìn)用 E,運(yùn)水出用S ;IntakeE,OuttakeS83.底面板均要有隔熱板,DME規(guī)格1/4厚;Top/Bottom plate must have insulator plate,DME standard 1/4H84.吊環(huán)要在模具的重心(保證吊模時(shí)的平衡);Eyebolt should on the center of the mold(for balance)85.吊模螺絲的位置要在前/后模部份的重心,保持平衡;The eyebolt positionon the cavity/core side should on the center

37、 of gravity for balance86.唧嘴分試模唧嘴/走模唧嘴;Sprue type:Trial/Delivery87.喉塞選用:NPT規(guī)格;Plug use NPT spec.88.中托司采用HASCO滾珠形式.Use HASCO ball EGP89.水咀采用法國(guó)標(biāo)準(zhǔn):1/4的水咀寫:RPL08-1151Jiffy Use French Standard: 1/4 mark:RPL08-1151All in English& Imperial Unit.全部使用英文和英制單位Are part dimensions to print plus shrink?請(qǐng)檢查內(nèi)模尺寸有否乘

38、縮水?All wires protected from sharp corners?凡有電線通過的角位要改為R角,是否完成?All replaceable components must be standard components.所有替換的元件必須是標(biāo)準(zhǔn)件。Add shot counter?是否加啤塑總計(jì)器?A complicated mould with thorough design consideration to overcome the numerous design contraints.一個(gè)復(fù)雜的模具,設(shè)計(jì)經(jīng)過周詳考慮,成功地克服了各種設(shè)計(jì)上的限制。All moving co

39、mponents should use hardened steel : all slides should be installed with hardend or lubricated alloy wear plates and gibs, and with positive slide retainer.所有移動(dòng)的零件應(yīng)使用硬鋼料,行位必須用硬墊板和硬線條,而且必須有限位及定位鎖。BOM including water fittings,ejectors&custom components.BOM的內(nèi)容應(yīng)包含運(yùn)水接頭,頂針和自制的零件.BeCu for lifters if w/o wa

40、ter circuits。若沒有運(yùn)水回路,斜頂為鈹銅。Corresponding components mirrored at core&cavity對(duì)應(yīng)的部件在前、后模平面視圖中鏡像Check polish for line of draw finish?有否省光就出模?Core pull slot mechanism installed and O.K.Crane capacity and loading clearance.模具須用多大吊機(jī)才可搬動(dòng)。Conductmoldflow &mold warp analysis.經(jīng)流道及變形電腦模擬分析。Component and/or 3D m

41、ould design drawing.散件圖或3D模具圖Cooling less important when dimensions are not important.若尺寸不重要,適量冷卻也可。Combine a traditional 4 cavity edge gate and a 4 cavities reverse gate mould which help to double the moulding capacity and reduce production cost.將一個(gè)標(biāo)準(zhǔn)四模腔大水口模具與一個(gè)四模腔倒轉(zhuǎn)大水口模具結(jié)合成為一套可于同一大小的注塑機(jī),生產(chǎn)量可增加一倍的層

42、板模具,并且可降低成本。Can be seperated into two individual moulds for moulding in two different mould shops.此模具最大的特式是,可將模具分開變成兩套,在不同地方生產(chǎn),增加生產(chǎn)的靈活性。Consists of all standard mould components which facilitates mould maintenance.由于全套模具均利用模具標(biāo)準(zhǔn)零件制成,在維修及換零件上比較方便。Die draw called out出模方向的標(biāo)示Dimension all the opening , t

43、ravel & clearance標(biāo)出前、后模距離,滑動(dòng)部件滑動(dòng)距離和塑件脫離的位置DME egr. Water fittings recessed and marked?是否使用DME運(yùn)水接頭及編號(hào)?Delivery right side up , or in two halves?開箱后是否容易吊出模具及是否分開前/后模運(yùn)輸?Eyebolt size and balance in 2 sides吊??壮叽纾胶?,4邊都要有Ejection stroke & slide, lifter travel dimensioned出行程、行位、斜頂行程的標(biāo)注。Ejection study iflif

44、ter adopted若有斜頂,做出分析。Ejection extended at the most頂出到極限位置Ejector guide pins installation .頂針導(dǎo)柱的安裝。Eyebolts for inserts more than 50lbs.重量大于50lbs的鑲件必須要有吊模孔。Edge gate or sprue gate requiring secondary operation acceptable.邊緣型或直入型水口都可以接受。4 point in HRC different to lifters contacting or cavity steel.斜頂

45、和與其接觸的內(nèi)?;蜩偧谟捕壬嫌?度的差別(HRC)。水口及水口頂針的4倍放大視圖,按實(shí)際尺寸標(biāo)注。4X size section , dimensioned to reflect the actual size. General ,safety and handling 常規(guī)、安全和搬運(yùn)要求Guided ejection recommended for mould above 100 tons clamp capacity, ejector pins of 1.5mm or smaller, or ejector stroke longer than 50mm.建設(shè)模具用于鎖模力超過100噸

46、的注塑機(jī),或有1.5mm以下的頂針或頂出行程超過50mm時(shí),應(yīng)裝上頂針板導(dǎo)柱。Guide pin cleared and vented?邊釘插入模板有否頂著及加疏氣空?Hot manifold wired to print and checked? 熱咀電線接位有否編號(hào)?Horn pin clearance hole?斜邊與行位有否空間?Hydraulic actuated slide together with electricallimit switch.行位采用油壓推動(dòng),配合安全電制。Heaters fitted+0.002/-.000, leads tagged and connected to terminal.熱嘴裝配,電線源頭、尾有否安裝穩(wěn)固。(+0.002/.000)Inserts keyed and numbered to prevent incorrect assembly.鑲件定位和編號(hào)以防止不正確的組裝。Jaw angle

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