linde叉車(chē)保養(yǎng)培訓(xùn)資料

1、SINOPEC RISESUNCC EDDILE 保養(yǎng)概念保養(yǎng)概念 Understanding 理解 Linde Maintenance 保養(yǎng)SINOPEC RISESUNCC EDDILE 保養(yǎng)涉及領(lǐng)域保養(yǎng)涉及領(lǐng)域 All Working Machinery 所有運(yùn)行的機(jī)器 Need 需要 Maintenance 保養(yǎng)SINOPEC RISESUNCC EDDILE 叉車(chē)也需要保養(yǎng)叉車(chē)也需要保養(yǎng)lTruck also NEEDS maintenance 叉車(chē)當(dāng)然也需要保養(yǎng)SINOPEC RISESUNCC EDDILE No Maintenance Means沒(méi)有保養(yǎng)就沒(méi)有保養(yǎng)就 意味著意味

2、著:1.More breakdowns 更多的故障2.Poor Performance 劣質(zhì)性能3.Unreliability & Poor Safety 不可靠&不安全SINOPEC RISESUNCC EDDILE No Maintenance Means沒(méi)有保養(yǎng)就沒(méi)有保養(yǎng)就 意味著意味著1.Excessive Running Costs 額外的經(jīng)營(yíng)成本2.Reduced Working Life 使用壽命縮短3.Low Investment Value 投資費(fèi)用貶值SINOPEC RISESUNCC EDDILE Each Linde Truck has每輛林德叉車(chē)都具有

3、每輛林德叉車(chē)都具有:1.Maintenance Levels 保養(yǎng)等級(jí)2.Maintenance Intervals 保養(yǎng)間隔3.Daily & Pre-shift checks 日常和換班檢查SINOPEC RISESUNCC EDDILE Maintenance Levels保養(yǎng)等級(jí)保養(yǎng)等級(jí)lDifferent maintenance levels are defined by hours 不同的保養(yǎng)等級(jí)由小時(shí)定義l500Hrs Maintenance 500小時(shí)保養(yǎng)l1000Hrs Maintenance 1000小時(shí)保養(yǎng) Etc等等SINOPEC RISESUNCC EDDIL

4、E Maintenance Intervals保養(yǎng)間隔保養(yǎng)間隔lMaintenance Intervals are defined by the hours the truck is used 保養(yǎng)間隔由叉車(chē)使用小時(shí)數(shù)定義 “EVERY” 500 Hrs 每隔 500 小時(shí) “EVERY” 1000Hrs 每隔 1000 小時(shí) SINOPEC RISESUNCC EDDILE A Typical Example of a maintenance Matrix for a 351一個(gè)關(guān)于一個(gè)關(guān)于351典型案例的保養(yǎng)矩陣圖典型案例的保養(yǎng)矩陣圖500Hrs1000Hrs1500Hrs2000Hrs2

5、500Hrs3000Hrs500HrsXXX1000HrsX2000HrsX3000HrsXMaintenance Level保養(yǎng)等級(jí)Maintenance interval保養(yǎng)間隔SINOPEC RISESUNCC EDDILE 內(nèi)燃叉車(chē)的保養(yǎng)內(nèi)容內(nèi)燃叉車(chē)的保養(yǎng)內(nèi)容Contents Of Inner combustion maintenancel日常檢查 Daily checksl250小時(shí)保養(yǎng) 250-hour inspection and maintenancel500小時(shí)保養(yǎng) 500-hour inspection and maintenancel1000小時(shí)保養(yǎng) 1000-hour

6、inspection and maintenancel2000小時(shí)保養(yǎng) 2000-hour inspection and maintenancel3000小時(shí)保養(yǎng) 3000-hour inspection and maintenanceSINOPEC RISESUNCC EDDILE 日常檢查日常檢查 Daily checksl機(jī)油的位置 Engine oil levell液壓油的位置 Hydraulic oil levell柴油的油量 Fuel levell冷卻水的位置 Coolant level in the reservoirl輪胎的氣壓和螺母松緊 Tyre pressure and d

7、egree of tightnessl儀表的顯示是否正常 does the instrument work wellSINOPEC RISESUNCC EDDILE 內(nèi)燃叉車(chē)機(jī)油的檢查內(nèi)燃叉車(chē)機(jī)油的檢查the engine oil checkingl機(jī)油是確保發(fā)動(dòng)機(jī)良好運(yùn)作的重要因素，在缸體內(nèi)的機(jī)油輛均有嚴(yán)格的要求。l如機(jī)油量太多，將會(huì)導(dǎo)致叉車(chē)飛車(chē)（如遇飛車(chē)須馬上堵住進(jìn)氣系統(tǒng)）；l 太少則會(huì)造成潤(rùn)滑不良；l每臺(tái)發(fā)動(dòng)機(jī)均有機(jī)油檢查標(biāo)尺，標(biāo)尺上有明顯的機(jī)油油位范圍；l每天必須檢查叉車(chē)機(jī)油油位，如不足應(yīng)補(bǔ)充相同品牌.標(biāo)號(hào)的機(jī)油,太多應(yīng)放掉多余的機(jī)油。SINOPEC RISESUNCC EDDILE

8、日常檢查日常檢查Daily checksl清潔空氣預(yù)濾器Clean air preliminary filterl清潔空氣過(guò)濾器（每周）Clear air filterl檢查.清潔電池接頭Check and clean battery cable connectorsl檢查油管Check the hosesSINOPEC RISESUNCC EDDILE 日常檢查日常檢查Daily checksl清潔散熱器和液壓油散熱器Clean the radiator and hydraulic oil coolerl檢查貨叉固定銷(xiāo)Check the fork stops and fork quick-r

9、eleasesl檢查雙軟管的松緊度Check the pre-tension of double hoses if attachments are fittedSINOPEC RISESUNCC EDDILE 250小時(shí)保養(yǎng)小時(shí)保養(yǎng)250-hour maintenancel清潔.潤(rùn)滑轉(zhuǎn)向節(jié)軸承Clean and grease the steering axlel清潔.潤(rùn)滑門(mén)架和傾斜油缸連接點(diǎn)Grease the mast and tilt cylinder pivotsl檢查電纜線束各連接點(diǎn)Check electric cables,cable connectors and connectio

10、ns for condition and tightnessl排出柴油油水分離器中的水分Drain the fuel system water preseparatorSINOPEC RISESUNCC EDDILE 250小時(shí)保養(yǎng)小時(shí)保養(yǎng)250-hour maintenancel檢查.清潔.潤(rùn)滑側(cè)移叉Clean and grease sideshift,check the mountingl檢查電瓶電解液比重Check condition,electrolyte level and specific gravitySINOPEC RISESUNCC EDDILE 250小時(shí)保養(yǎng)小時(shí)保養(yǎng)250

11、-hour maintenancel檢查門(mén)架和鏈條狀況Check the mast and mast chains for condition and securityl調(diào)整門(mén)架鏈條長(zhǎng)度和用鏈條噴洗劑清潔鏈條Adjust the mast chain length and lubricate with chain spraySINOPEC RISESUNCC EDDILE 500小時(shí)保養(yǎng)小時(shí)保養(yǎng)500-hour maintenancel250小時(shí)保養(yǎng)Including 250-hour maintenancel更換機(jī)油Change engine oill更換機(jī)油濾清器Change oil fi

12、lterl更換柴油濾清器Change fuel filterSINOPEC RISESUNCC EDDILE 500小時(shí)保養(yǎng)小時(shí)保養(yǎng)500-hour maintenancel檢查各連接部件連接狀況Check the engine mounting,counterweightl檢查發(fā)電機(jī)皮帶和水泵皮帶的松緊Check the alternator and water pump v-beltl檢查.潤(rùn)滑行使踏板和剎車(chē)踏板Check and oil the travel and brake pedalsSINOPEC RISESUNCC EDDILE 1000小時(shí)保養(yǎng)小時(shí)保養(yǎng)1000-hour ma

13、intenancel500小時(shí)保養(yǎng)Including 500-hour maintenancel更換空氣濾清器Renew the air filter element,check the vacuum switchl檢查進(jìn).排氣系統(tǒng)Check the air intake and exhaust pipe for leaksl檢查液壓系統(tǒng).變量泵.閥體及管件Check the hydraulic system,compact axle,pumps,valves and lines for leaksSINOPEC RISESUNCC EDDILE 1000小時(shí)保養(yǎng)小時(shí)保養(yǎng)1000-hour m

14、aintenancel更換吸油濾清器Renew the suction filterl更換壓力濾清器Renew the pressure filterl更換通氣濾清器Renew the breather filterl檢查齒輪油油位Check the wheel drive oil levell檢查駐車(chē)制動(dòng)Check the parking brakeSINOPEC RISESUNCC EDDILE 1000小時(shí)保養(yǎng)小時(shí)保養(yǎng)1000-hour maintenancel檢查噴油嘴工作狀況Check the injection nozzlesl調(diào)整氣門(mén)間隙Check,adjust the valv

15、e clearancel檢查碳煙過(guò)濾器工作系統(tǒng)Check the particle filter systeml更換V型皮帶Check,renew v-beltl更換防凍液Renew the coolantSINOPEC RISESUNCC EDDILE 3000小時(shí)保養(yǎng)小時(shí)保養(yǎng)3000-hour maintenancel1000小時(shí)保養(yǎng)小時(shí)保養(yǎng)1000-hour maintenancel更換液壓油更換液壓油Renew hydraulic oill更換齒輪油更換齒輪油Renew the gear oill檢查全車(chē)各安裝點(diǎn)檢查全車(chē)各安裝點(diǎn)Check all mountingSINOPEC RIS

16、ESUNCC EDDILE 電瓶叉車(chē)保養(yǎng)內(nèi)容電瓶叉車(chē)保養(yǎng)內(nèi)容Contents Of Electric motor forkliftl日常維護(hù)Daily checksl250小時(shí)保養(yǎng)250-hour maintenancel500小時(shí)保養(yǎng)500-hour maintenancel1500小時(shí)保養(yǎng)1500-hour maintenancel3000小時(shí)保養(yǎng)3000-hour maintenanceSINOPEC RISESUNCC EDDILE 日常檢查日常檢查Daily checksl檢查電瓶充電狀態(tài) Check the battery state of chargel檢查輪胎狀況 Check

17、the tyre statel檢查儀表顯示狀況 Does instrument show correctlyl檢查手剎狀況Check the hand brakeSINOPEC RISESUNCC EDDILE 日常檢查日常檢查Daily checksl檢查電瓶的電解液液面和比重 Check the battery condition,level and specific gravity of electrolytel用壓縮空氣清潔電瓶和電器箱內(nèi)的灰塵 Clean the dust in the battery and electric box with pressure airl轉(zhuǎn)向是否沉重

18、 Does steering system works normally SINOPEC RISESUNCC EDDILE 250小時(shí)保養(yǎng)小時(shí)保養(yǎng)250-hour maintenancel緊固輪胎螺母Tighten the wheel nutsl潤(rùn)滑門(mén)架和傾斜油缸軸承 Lubricate the mast and tilt cylinder bearingsl檢查齒輪油油面Check the oil level in the gearboxesl清潔驅(qū)動(dòng)電機(jī)風(fēng)扇Clean the traction motor fanl檢查液壓油油位Check the hydraulic oil levelSI

19、NOPEC RISESUNCC EDDILE 250小時(shí)保養(yǎng)小時(shí)保養(yǎng)250-hour maintenancel檢查剎車(chē)片磨損情況 Check the brake liningsl清潔驅(qū)動(dòng)電極.轉(zhuǎn)向電機(jī)和液壓電機(jī) Clean the left and right wheel traction motors,the power steering and hydraulic pump motorl檢查油管是否滲油 Check the hose for leaksl檢查門(mén)架螺栓 Retighten the mast fastening boltsl潤(rùn)滑并調(diào)整門(mén)架鏈條 Adjust the lift c

20、hain length and lubricate the lift chain with chain spraySINOPEC RISESUNCC EDDILE 250小時(shí)保養(yǎng)小時(shí)保養(yǎng)250-hour maintenancel檢查雙軟管的預(yù)緊狀況 Check the pre-tension of double hose if attachments are fittedl調(diào)整.潤(rùn)滑行使.剎車(chē)踏板 Adjust and oil the pedall檢查線束 Check the harnessl檢查電機(jī)碳刷 Check the motor brushesSINOPEC RISESUNCC EDD

21、ILE 500小時(shí)保養(yǎng)小時(shí)保養(yǎng)500-hour maintenancel250小時(shí)保養(yǎng) 250-hour maintenancel檢查接觸器 Check the contactorsl檢查控制系統(tǒng) Check the digital controll檢查車(chē)體.車(chē)身的安裝狀況 Check the mounting of the counterweight,electric motors,chassis,wheel drives,overhead guard and close-coupled steer axleSINOPEC RISESUNCC EDDILE 1500小時(shí)保養(yǎng)小時(shí)保養(yǎng)1500-hour maintenancel500小時(shí)保養(yǎng) 500-hour maintenancel更換液壓油通氣濾清器 Renew the hydraulic system breather filterl更換吸油濾清器 Renew the suction filterSINOPEC RISESUNCC EDDILE 3000小時(shí)保養(yǎng)小時(shí)保養(yǎng)3000-hour maintenancel1500小時(shí)保養(yǎng)1500-hour maintenancel更換液壓油Renew the hydraulic oill更換齒輪油Renew the oil in