Quality Control Plan 質(zhì)量控制計劃

1、精選文檔Quality Control Plan質(zhì)量控制計劃1. Quality policy質(zhì)量方針The policy aims at satisfying our customer by way of initializing an updated quality management and sticking to the top requirement of “quality first” in an attempt to achieve an elite project finally.堅持“質(zhì)量第一”的原則，確保質(zhì)量體系有效運行，向業(yè)主提供滿足合同與標準要求的產(chǎn)品。2. Qual

2、ity objective質(zhì)量目標Provide our customer with products in full line with relevant contract and standard by way of strictly conforming to quality control procedure and intensifying avoiding common quality faults to be sure of an effective operation of the quality assurance and quality control system, ac

3、hieve a zero quality accident rate and realize good project construction quality.堅持質(zhì)量標準，嚴格質(zhì)量控制程序，加大質(zhì)量通病治理，實現(xiàn)質(zhì)量事故為零，確保工程質(zhì)量優(yōu)良，爭創(chuàng)優(yōu)質(zhì)工程。Try hard to finish the project in an excellent way努力以如下目標完成項目：（1） Qualification rate for unit project：100%單位工程質(zhì)量合格率：100%（2） Choiceness rate for unit project：above 95%單位工

4、程質(zhì)量優(yōu)良率：95%以上（3） Qualification rate for inspection items with allowable tolerances：above 95%允許項目測點合格率：95%以上（4） Qualification rate for measure of location by self-inspection：above 95%定位測量自檢合格率：95%以上（5） Qualification rate for radiographic test (not including testing weld joints reworked) above 95%焊縫拍片一

5、次合格率：95%以上（6） Quality accident rate: 0質(zhì)量事故發(fā)生率為零（7） Mission success rate for one-time commissioning: 100%試車一次成功率100%3. Quality Assurance System and Function質(zhì)量保證體系3.1.Organization and Structure建立質(zhì)量保證體系組織機構(gòu)Establish quality assurance and effective quality control system before construction in order to

6、ensure the realization of construction quality objective. (As for system organization, see the Chart attached herewith).為確保工程施工質(zhì)量達到既定目標及在施工過程中工程質(zhì)量得到有效控制，在工程開工前建立本工程的質(zhì)量保證體系，質(zhì)保體系組織機構(gòu)如下圖。Project managerQC engineer for non-destructive test焊接質(zhì)量控制工程師QC engineer for equipment installationQC engineer for eq

7、uipment materialsFull-time inspector for work teamInspector for smaller work teamQC engineer for welding workConstruction managerQA/QC managerQC engineer for painting and insulationQC engineer for piping installation施工經(jīng)理焊接質(zhì)量控制工程師設(shè)備安裝質(zhì)量控制工程師項目經(jīng)理管道安裝質(zhì)量控制工程師設(shè)備材料質(zhì)量控制工程師各專業(yè)隊施工員各專業(yè)隊質(zhì)檢員施工班組質(zhì)檢員防腐保溫質(zhì)量控制工程師技術(shù)

8、負責人QA/QC經(jīng)理公司質(zhì)量管理部無損探傷質(zhì)量控質(zhì)工程師4. Work-Post Responsibility質(zhì)量體系人員職責4.1.Responsibility of Project Manager項目經(jīng)理職責Organize and establish the quality system and put it into effective operation. Supervise and inspect the responsibility and authority limit of relevant department and responsible person of the P

9、roject Department to maintain that the project quality meets relevant stipulation and requirement. Be fully responsible for construction quality of the project and have responsibility to FW.負責組織建立健全項目質(zhì)量保證體系，并采取措施，確保質(zhì)量體系持續(xù)、有效、實際地運行，在工程質(zhì)量和質(zhì)量管理上代表公司經(jīng)理直接向FW負責。Be responsible for optimizing resources, whi

10、ch are adequate for the need of construction field, strengthening inspection such as preparing more inspectors, inspection tools and equipment, increasing inspection frequency, intensifying quality control in project construction. 負責組織項目資源優(yōu)化配置工作，確保滿足施工現(xiàn)場需要，加大檢查、試驗人員、設(shè)備、器具的投放，增強質(zhì)量控制手段。Organize constr

11、uction strictly as per the requirement of Construction Organization Planning, be familiar with construction quality state in a timely and accurate way, intensify management in self-supervision, self-control and self-inspection, organize internal joint quality inspection during any necessary construc

12、tion stage, and support joint quality inspection organized by FW and/or other quality inspection departments. 按施工組織設(shè)計組織施工。及時、準確掌握工程質(zhì)量動態(tài)，加強施工過程自管、自控、自查管理力度，并在施工各階段適時組織聯(lián)合質(zhì)量檢查；積極配合FW和技術(shù)質(zhì)量監(jiān)督部門組織的質(zhì)量大檢查，對存在問題徹底整改。Organize the work named as “3 inspections and 4 confirmations”, ensure project interim accept

13、ance, quality service during commissioning, and after service.組織“三查四定”工作，保證實現(xiàn)高標準中交，在試車及保運階段提供優(yōu)質(zhì)服務(wù)。Organize maintenance and return investigation to project quality, undertake that the new-built units run in a quiet, stable, persistent, full-loaded and excellent way. 組織工程質(zhì)量回訪及保修工作，為裝置“安、穩(wěn)、長、滿、優(yōu)”運行提供一流

14、的服務(wù)。4.2. Responsibility of construction manager施工經(jīng)理職責Be responsible for project construction and quality control under the leadership of project manager. 在項目經(jīng)理領(lǐng)導(dǎo)下，負責項目生產(chǎn)和質(zhì)量工作。Be liable for checking and auditing construction schedules, coordinating construction and implementing project construction q

15、uality schedules. 負責審核、檢查落實項目施工生產(chǎn)計劃，組織協(xié)調(diào)項目施工生產(chǎn)，貫徹執(zhí)行項目質(zhì)量計劃。Attending routine meetings about quality.參加項目質(zhì)量例會。Be responsible for organizing quality inspection and tracing quality rectification.組織檢查項目施工質(zhì)量情況及質(zhì)量整改落實情況。Organize project construction coordination meetings and timely deal with construction q

16、uality problems.組織項目生產(chǎn)調(diào)度會，及時組織處理工程質(zhì)量存在問題。4.3. Responsibility of QA/QC Manager總工程師職責Be mainly in charge of implementation of our Company quality policy, objective, and quality system document and be specifically responsible for arrangement of establishment and compilation of the Project Department qu

17、ality system and quality system document with them being put into effective operation. Be in charge of the construction quality within the authorized work scope.代表項目經(jīng)理行使質(zhì)量管理和工程檢驗、試驗等管理職權(quán)，負責組織編制質(zhì)量體系運行計劃和項目質(zhì)量控制規(guī)劃。Supervise and inspect the quality activity, quality control work and relevant coordinatio

18、n work made by the inferior departments.主管項目質(zhì)量體系的日常運行管理，組織落實各職能部門質(zhì)量職責，協(xié)調(diào)各項質(zhì)量管理工作。Periodically summon the quality work meeting in which the actual status on the quality work is analyzed and the experience is concluded and the improvement measures are sought out in contrast with the weak link on the q

19、uality work.領(lǐng)導(dǎo)項目質(zhì)檢組做好工程質(zhì)量檢驗、試驗控制工作，嚴格按報檢程序?qū)嵤┕こ藤|(zhì)量確認，按專業(yè)對質(zhì)量通病治理情況及考核結(jié)果進行確認。Be in charge of handling any quality accident and putting an end to any practice neglecting the project quality. When necessary, an instruction on redoing a job or halting a job for a good check-up shall be given with the quali

20、ty appraisal and penalty methods to be implemented.負責組織召開工程項目質(zhì)量例會，組織專業(yè)人員分析，處理質(zhì)量信息，并針對存在問題的原因組織制定糾正預(yù)防措施，對措施實施的效果進行評價。Organize relevant personnel to cooperate with relevant personnel from the owner and/or FW and audit the quality management and quality system of the project.負責組織單位工程質(zhì)量評定，做到質(zhì)量評定與工程進度同步，

21、在工程中交前及時組織質(zhì)檢組做好質(zhì)量初評工作，根據(jù)質(zhì)量獎懲規(guī)定組織實施工程質(zhì)量獎懲。4.4. Responsibility of Quality Control Department 質(zhì)量控制經(jīng)理Organize professional personnel to control, inspect and accept construction quality, take measures to realize the project construction quality objective.組織項目專業(yè)人員對分管項目實施全過程質(zhì)量控制和驗收，實現(xiàn)項目工程質(zhì)量目標。Be responsibl

22、e for working out quality schedules for the project construction and then put it into practice. 負責編制項目工程的質(zhì)量規(guī)劃，并組織實施。Be liable for taking measures to prevent unqualified products from being used, for marking identification, and for the inspection and management relating to records about project data

23、and information. 在施工過程中，負責采取措施，防止出現(xiàn)不合格品，負責對項目工程標識和可追溯性的檢查、管理工作。Participate in investigating, analyzing and dealing with quality accidents.召集專業(yè)人員進行性質(zhì)量檢查，對發(fā)現(xiàn)的質(zhì)量缺陷、隱患監(jiān)督整改。參與質(zhì)量事故的調(diào)查、分析和處理。Be responsible for checking construction quality records and organizing relevant work regarding unit projects like “

24、3 inspections and 4 confirmations”, interim handover, after service, return investigation, quality evaluation, auditing document used for project handover and summarizing quality control experience. 組織檢查單項工程在實施中的質(zhì)量記錄，負責組織分管項目的“三查四定”、中間交接、保運、回訪、質(zhì)量評定、交工資料審查和工程質(zhì)量的總結(jié)工作。Assist project manager to control

25、procurement document regarding materials supplied by subcontractor, receiving check at handing over of materials, and to control unqualified materials. 協(xié)助項目經(jīng)理進行乙供物資采購資料的控制、進場物資的驗證以及不合格物資的控制。Be responsible for transportation, stocking, packing, protection, identification and records of materials.組織對物

26、資的搬運、貯存、包裝、防護及標識、可追溯性的控制。Be liable for quality management and supervision at construction field.負責所管工程項目施工現(xiàn)場質(zhì)量管理與監(jiān)督工作。Be responsible for organizing and completing quality evaluation for unit projects. 負責組織工程項目專業(yè)性質(zhì)量、檢查。負責組織完成有關(guān)部門進行項目單項工程質(zhì)量評定。4.5. Responsibility of professional engineer專業(yè)工程師職責Be respo

27、nsible for technical preparation under the leadership of construction manager. 在施工經(jīng)理領(lǐng)導(dǎo)下負責各自專業(yè)施工過程中的前期技術(shù)準備工作。Be responsible for progress management and quality control of specialized construction.掌握本專業(yè)工程質(zhì)量規(guī)程、規(guī)范以及驗證標準，做好對工程項目施工質(zhì)量監(jiān)督檢查。Familiarize with specialized design document and construction drawin

28、gs, participate in design clarification and joint checkup of drawings, and raise questions in writing (if any). 參加工程施工階段“共檢點”分級劃分和共檢內(nèi)容的檢查實施。Participate in compilation of Construction Organization Planning and Construction Schedule. 具體負責本專業(yè)施工階段的進度、質(zhì)量控制管理。參加施工組織設(shè)計與施工方案的編制工作。Participate in unpacking of

29、 equipment and materials at work site.參加設(shè)備、材料現(xiàn)場的開箱檢驗。Report to construction manager if finding out serious construction quality problems.在施工中如發(fā)現(xiàn)重大質(zhì)量問題，要立即向施工經(jīng)理報告。Inspect construction quality and daily construction progress, help solve problems regarding technology and quality during construction.負責按

30、日檢查施工班組的工程進度完成和質(zhì)量情況，協(xié)助解決在施工中發(fā)生的有關(guān)技術(shù)、質(zhì)量問題。Be responsible for inspecting item and part projects, and for offering inspection notification to FW and/or local inspection department regarding concealed work and joint-inspection points. 負責對分部分項工程進行檢查，與質(zhì)檢員一道對隱蔽工程和“共檢”點進行報驗。組織施工班組按設(shè)計圖紙文件要求和規(guī)范、標準進行施工，發(fā)現(xiàn)問題應(yīng)及時

31、處理。Be responsible for inspection and repair of executed work before completion of the project.在中間交接過程中，負責本專業(yè)的“三查四定”工作。4.6. Responsibility of quality inspector質(zhì)檢員職責Familiarize with regulations, codes and standards, do a good job in supervision and inspection of construction quality.掌握本專業(yè)工程質(zhì)量規(guī)程、規(guī)范以及驗證

32、標準，做好對工程項目施工質(zhì)量監(jiān)督檢查。Participate in classifying, carrying out and inspecting joint-inspection points.參加工程施工階段“共檢點”分級劃分和共檢內(nèi)容的檢查實施。Participate in quality inspection for specialized construction and urge construction teams to rectify defects if finding out any problems. 參加對工程項目專業(yè)性質(zhì)量檢查，對發(fā)現(xiàn)的質(zhì)量問題、缺陷或事故隱患進行收

33、集、匯總，提出整改意見，督促施工隊、班組制定整改措施，限期整改。Participate in investing, analyzing and handling quality accidents during construction.參加工程施工階段質(zhì)量事故的調(diào)查、分析和處理。Participate in quality evaluation for part projects, unit project and individual project. 參加單位工程、單項工程和項目工程的質(zhì)量評定。4.7. Management system for “quality system oper

34、ation”質(zhì)量體系運行管理制度QA/QC manager, as a representative of project manager, shall organize work as per the requirement “quality system operation schedule” such as monthly interior checkup for quality system operation, regular quality meeting every month, specialized quality inspection per week, and joint

35、 quality inspection executed by stages according to specific conditions. 項目總工程師代表項目經(jīng)理按質(zhì)量體系運行計劃組織質(zhì)量體系運行管理工作，質(zhì)量經(jīng)理協(xié)助總工程師做好各項具體管理工作，每季度組織一次項目質(zhì)量體系內(nèi)部審核；每月組織召開項目質(zhì)量例會；每周組織專業(yè)質(zhì)量檢查（周檢）；根據(jù)工程進展情況適時組織階段性質(zhì)量大檢查。Regular quality meetings質(zhì)量例會Project manager summons a meeting every month whose specific works shall be o

36、rganized by QA/QC manager. The purpose of meetings is to solve problems in quality management, construction quality and work process, to coordinate functional departments, to bring management responsibility into practice, to analyze quality problems and work out corresponding precaution measures and

37、 then put into effect. 項目部每月召開一次質(zhì)量例會，會議由項目總工程師主持，質(zhì)量經(jīng)理負責組織落實各項具體工作。會議主要是解決質(zhì)量管理、工程質(zhì)量、工作程序上出現(xiàn)的問題，協(xié)調(diào)各職能部門之間的工作關(guān)系，落實管理責任，并針對質(zhì)量問題進行分析，制定糾正及預(yù)防措施，并嚴格貫徹實施。Weekly quality inspection周檢Project Department organizes specialized quality inspection every week which includes execution of Quality Schedule, constructi

38、on quality, construction records, detection for measurement instrument, quality evaluation and treatment of common quality faults. Inspection results shall be recorded in the format of “inspection record for project construction quality”. As for existing problems, rectification shall be brought into

39、 effect in time as per the requirement of “requisition for quality rectification”. 施工項目部每周組織專業(yè)質(zhì)量檢查（周檢），檢查內(nèi)容包括：質(zhì)量計劃執(zhí)行情況、工程質(zhì)量、施工記錄、檢測（計量）器具、質(zhì)量評定、質(zhì)量通病治理情況等，檢查結(jié)果以工程質(zhì)量檢查記錄形式做好記錄，對存在的問題下發(fā)質(zhì)量整改通知單隨期整改，并在項目生產(chǎn)調(diào)度會上或質(zhì)量例會上進評，落實整改責任，實施考核與質(zhì)量獎懲。Specialized quality joint inspection專業(yè)性質(zhì)量大檢查Quality joint inspection fo

40、r different specialties like prefabrication of steel structure, prefabrication of piping, rigging equipment, installation of piping and equipment, package pressure test, pre-trial run of rotary equipment, and commissioning, shall be organized by QA/QC manager with the help of functional departments

41、such as quality, safety, technology and comprehensive departments. “Specialty Group” and “Management Group” shall do the joint inspection, in detail, “Management Group” is responsible for inspection of management procedures, responsibility execution, files and documents, and “Specialty Group” for in

42、spection of specialize construction quality, construction records and confirmation of joint-inspection points. 在工程施工各階段，一般分為鋼結(jié)構(gòu)預(yù)制、管道預(yù)制，設(shè)備吊裝，設(shè)備、管道安裝，系統(tǒng)試壓、單機試運、聯(lián)動試車等，由項目總工程師組織質(zhì)量、安全、技術(shù)、計調(diào)等職能組進行專業(yè)質(zhì)量大檢查，檢查分管理組和專業(yè)組，管理組負責檢查管理程序、職責落實、文件資料，專業(yè)組負責檢查專業(yè)工程質(zhì)量（施工難點、關(guān)鍵環(huán)節(jié)、隱蔽工程質(zhì)量）、施工記錄（交、竣工文件、檢試驗狀態(tài)記錄、無損檢測報告）自檢及質(zhì)量通病治理、

43、共檢點確認情況等。4.8. Management of quality assurance system operation質(zhì)量體系運行管理內(nèi)容Quality control during preparation for construction施工準備階段的質(zhì)量控制Establish and perfect quality assurance system for project construction and its assurance measures, bring into effect quality control organization, and work out quali

44、ty system operation schedule, quality control schedule (including treatment schedule for common quality faults) and quality schedule. 建立、健全項目質(zhì)量保證體系，完善質(zhì)量保證措施，落實質(zhì)量控制組織，制定質(zhì)量體系運行計劃、質(zhì)量控制規(guī)劃（包括質(zhì)量通病防治計劃）和質(zhì)量工作計劃。Compile Construction Organization Planning and Construction Schemes.編制施工組織設(shè)計、施工技術(shù)方案。Organize prof

45、essional technicians to familiarize design document and drawings, precisely understand design intent and participate in joint checkup of drawings and design presentation. 組織專業(yè)技術(shù)人員熟悉設(shè)計圖紙，準確領(lǐng)會設(shè)計意圖并參加圖紙會審、設(shè)計交底。Confirm project construction quality control points (A, B, C) which shall be confirmed by FW.

46、確定專業(yè)工程質(zhì)量控制點（A、B、C），報FW確認。Prepare for construction equipment and apparatus which have been confirmed to be qualified.施工機具、工藝設(shè)備、檢測設(shè)備準備，確保檢試驗設(shè)備檢定合格并有合格標識。Confirm conditions for welding material warehouse and valve pressure test. 對焊材庫、閥門試壓等使用條件進行確認。Check qualification certificates of personnel and repor

47、t to FW to confirmation.各類人員、施工資質(zhì)審查，并報FW確認。Strengthen workers and staff training and quality education.職工培訓(xùn)及質(zhì)量教育。Confirm conditions for starting construction work.開工條件確認。Quality management during construction施工階段質(zhì)量管理Strengthen the management and distribution of equipment, materials and accessories,

48、prevent low quality materials and equipment from entering construction field and protect all on-site materials from being damaged or lost. 嚴格設(shè)備、材料、配件驗收管理和發(fā)放，控制進入現(xiàn)場設(shè)備、物資質(zhì)量，做好現(xiàn)場物資的防護。Organize construction technology presentation, and ascertain construction procedures, methods, quality criteria, and re

49、quirement for self-inspection and inspection to be done by others. 組織施工技術(shù)交底，明確施工程序、方法、質(zhì)量標準和自檢、報檢要求。Perform quality inspection for construction working procedures as per the Quality Control Procedures or coordinate with external departments for inspection. 按質(zhì)量控制程序?qū)嵤┕ば蛸|(zhì)量檢查確認、報檢、共檢。Summon regular quali

50、ty meetings every month and perform interior checkup for quality system as the “quality system operation schedule” in order to gain enough information in quality management and construction quality and bring quality schedule into effect.每月定期召開質(zhì)量例會按質(zhì)量體系運行計劃組織項目質(zhì)量體系內(nèi)部審核，掌握質(zhì)量管理工作和工程質(zhì)量動態(tài)，落實質(zhì)量計劃，制定、落實糾正預(yù)

51、防措施。Strengthen control to common quality faults and unqualified products and perfect quality accident treatment measures. 加強質(zhì)量通病預(yù)檢預(yù)防控制，嚴格不合格品控制，按“三不放過”原則做好質(zhì)量事故處理工作。Monitor and control particular process and working procedures in a continuous way.對特殊工序或過程進行連續(xù)監(jiān)控。Keep executing construction records and

52、 quality evaluation in pace with construction proceeding. 做到施工記錄、質(zhì)量評定與工程進度同步。Organize professional or stage-by-stage major inspection and coordinate with FW, Quality Supervision and Inspection Station and/or local Labor Departments in joint inspection. 組織專業(yè)或階段質(zhì)量大檢查，積極配合FW、質(zhì)量技術(shù)監(jiān)督部門和地方政府勞動部門組織的質(zhì)量大檢查，對

53、存在的問題徹底整改。Organize joint inspection according to pressure test packages and handover system. 按試壓系統(tǒng)、交工系統(tǒng)組織聯(lián)合檢查，做好系統(tǒng)質(zhì)量確認工作。Quality management before ending of construction and during construction project acceptance收尾、交工驗收階段質(zhì)量管理Organize inspecting punch list and rectify thoroughly quality problems and

54、potential perils.組織工程交工前的“三查四定”工作，徹底整改質(zhì)量問題和隱患。Establish organization for trial run, ascertain responsibilities, organize a series of work like system pressure test, airtight test, flushing and blowing, and pre-trial run for equipment in a good way, keep in touch with FW, supervision unit and design

55、unit in time to finish getting confirmed and preliminary evaluation in order to ensure successful interim handover, and transact “interim handover certificate”. 建立試運領(lǐng)導(dǎo)組織機構(gòu)，落實責任，組織做好系統(tǒng)試壓、氣密、吹掃和單機試運等項工作，及時與FW、監(jiān)理、設(shè)計單位聯(lián)系辦理好確認工作，完成工程質(zhì)量初評工作，保證順利中交，并辦理“中間交工證書”。Establish a maintenance team with full categor

56、y of workers adequate for skillful operation, which shall serve during warranty period and be furnished with excellent maintenance apparatus, to coordinate with FW during commissioning and trial run with load, complete final quality grade confirmation and document handover and sign “project acceptan

57、ce certificate”. 組建“工種齊全、機具配套、素質(zhì)較高、服務(wù)周到”的保運隊伍，配合FW做好聯(lián)動試車、投料試車工作，按時完成工程質(zhì)量等級最終核定和交工資料確認工作，辦理交工資料交接手續(xù)，簽訂“交工驗收證書”。Deliberatively organize and arrange the work of warranty and return-investigation精心組織，做好保運工作，并按“工程保修書”做好回訪、保修等項工作。5. Measures for quality control質(zhì)量控制措施To realize the quality objective, perfe

58、ct quality assurance system shall be built as per the regulations from Companys “ISO-9002 Quality Manual”, and all relevant management and work criteria shall be implemented. Furthermore, quality control shall be carried out in the whole process of construction. 為保證質(zhì)量目標的實現(xiàn)，工程項目將按照本公司ISO-9002質(zhì)量手冊的規(guī)定，建立完善的質(zhì)量體系，全面貫徹執(zhí)行有關(guān)管理標準和工作標準，實行施工全過程的質(zhì)量控制，在施工準備、設(shè)備檢驗