日本工業(yè)標(biāo)準(zhǔn)-漆包線

1、日 本 工 業(yè) 標(biāo) 準(zhǔn) JIS C 32021994漆 包 線1、 適用范圍：本標(biāo)準(zhǔn)的規(guī)定適用于電機(jī)電器的繞組及配線用的漆包線（以下簡(jiǎn)稱線）。本標(biāo)準(zhǔn)沒(méi)規(guī)定的事項(xiàng)，仍按照J(rèn)IS C 3053（繞組線總則）規(guī)定。備注：本標(biāo)準(zhǔn)引用標(biāo)準(zhǔn)如下： JIS C 2351 漆包線用清漆 JIS C 3003漆包銅線及漆包鋁線的試驗(yàn)方法 JIS C 3053卷線通則 JIS C 3102電器用軟銅線 種類及型號(hào)：線的種類及型號(hào)按線的導(dǎo)體、漆膜的種類以及漆膜的厚度來(lái)區(qū)分。如表1：表1種 類型 號(hào)導(dǎo) 體 形 狀附件號(hào)圓線扁線1種油性漆包銅線2種油性漆包銅線1EW2EW0010種縮醛漆包銅線1種縮醛漆包銅線2種縮醛漆

2、包銅線0PVF1PVF2PVF00020種縮醛漆包鋁線1種縮醛漆包鋁線AL0PVFAL1PVF003縮醛漆包扁銅線PVF040種聚酯漆包銅線1種聚酯漆包銅線2種聚酯漆包銅線0PEW1PEW2PEW00051種聚氨酯漆包銅線2種聚氨酯漆包銅線3種聚氨酯漆包銅線1UEW2UEW3UEW00060種自粘性聚氨酯漆包銅線1種自粘性聚氨酯漆包銅線2種自粘性聚氨酯漆包銅線0SBUEW1SBUEW2SBUEW00070種聚酯亞胺漆包銅線1種聚酯亞胺漆包銅線2種聚酯亞胺漆包銅線0EIW1EIW2EIW00083、導(dǎo)體 3.1銅線 0種及1種的銅線用JIS C 3102（電工用線軟銅線）所規(guī)定的、或與該標(biāo)準(zhǔn)相當(dāng)

3、的軟銅線，2種及3種的銅線用JIS C 3103（電機(jī)繞組用軟銅線）所規(guī)定的軟銅線。3.2扁銅線 略 3.3鋁線 略4、溫度指數(shù) 絕緣漆膜及特性按附件18。5、 試驗(yàn)方法 試驗(yàn)方法按JIS C 3003（漆包銅線及漆包鋁線試驗(yàn)方法）以及附件18所規(guī)定的試驗(yàn)條件進(jìn)行。6、 檢測(cè) 檢測(cè)分型式檢測(cè)和交接檢測(cè)二類。按5的試驗(yàn)方法對(duì)附件18中規(guī)定的項(xiàng)目進(jìn)行，必須符合3以及4的規(guī)定。但交換檢測(cè)，可根據(jù)供需雙方的協(xié)定而省去其中的部分項(xiàng)目。7、 包裝及一盤(pán)軸線的凈重 7.1包裝 線應(yīng)緊密整齊地卷繞在與導(dǎo)體直徑或?qū)w規(guī)格大小相適應(yīng)的線盤(pán)中，或整齊地盤(pán)裝在適應(yīng)大小的容器內(nèi)，并妥善包裝，以免線在運(yùn)輸途中碰傷或散亂。

4、 7.2一盤(pán)軸線的凈重 一盤(pán)軸線的凈重按表2的要求，但供需雙方另有協(xié)議時(shí)，不在此限。 7.3線段數(shù) 線成軸卷繞時(shí)，每1軸線最多繞二個(gè)線段，一個(gè)線段的重量為每軸凈重（表2及供需雙方協(xié)議規(guī)定的重量）的20%以上。此外，線段的接頭處需夾一白紙作為接頭標(biāo)記。表2 圓線導(dǎo)體直徑 mm一盤(pán)軸線的凈重kg銅 線鋁 線0.020.0250.030.040.070.080.160.170.290.300.370.400.700.751.51.63.20.10.314101525304078108、 產(chǎn)品的命名方法 產(chǎn)品的命名方法，圓線用種類、顏色（著色時(shí)）以及導(dǎo)體直徑或型號(hào)、顏色（著色時(shí)）以及導(dǎo)體直徑表示，扁線

5、用種類及導(dǎo)體規(guī)格（厚寬）或型號(hào)及導(dǎo)體規(guī)格（厚寬）表示。例1：1種縮醛漆包銅線 0.85mm 或1PVF 0.85 mm例2：1種縮醛漆包鋁線 1.6mm 或AL1PVF 1.6mm例3：縮醛漆包扁銅線 2.0 4.0mm 或PVF 2.0 4.0mm例4：0種自粘性聚氨酯漆包銅線 0.85mm 或0SBUEW 0.85mm例5：1種聚氨酯漆包銅線（紅） 0.85mm 或1UEW（紅） 0.85mm9、 標(biāo)志 在線盤(pán)和容器的適當(dāng)部位，必須標(biāo)明下列事項(xiàng)。（1） 種類及型號(hào) 凈重（2） 顏色（著色時(shí)） 線段數(shù)（成軸時(shí)）（3） 導(dǎo)體直徑或?qū)w規(guī)格（厚寬） 制造廠名或其代號(hào)（4） 制造批號(hào) 制造年月附件

6、6 聚氨酯漆包銅線1、 適用范圍 本附件的規(guī)定適用于聚氨酯漆包銅線。2、 溫度指數(shù) 1203、 絕緣漆膜 絕緣漆膜應(yīng)采用符合JIS C 2351（漆包線用漆）所規(guī)定的聚氨酯漆包線漆或具有同等品質(zhì)的聚氨酯漆，均勻地涂于導(dǎo)體表面經(jīng)烘焙而成。該漆膜對(duì)導(dǎo)體無(wú)損害作用，無(wú)傷痕及污染，著色時(shí)為紅色或綠色。4、 特性 特性按附表6及附表6-16-3的要求。附表6項(xiàng) 目特 性試 驗(yàn) 方 法檢 測(cè) 類 別試驗(yàn)條件JIS C3003適用項(xiàng)目型式交接規(guī) 格必須符合附表6-16-3的值5.(1)00針 孔1種漆包線少于5個(gè),2種漆包線少于8個(gè),3種漆包線少于12個(gè),再試驗(yàn)時(shí),2根試樣都應(yīng)符合上面的值。針孔數(shù)不符合規(guī)定

7、值時(shí),可以再?gòu)耐惠S線中取2根試樣,進(jìn)行再試驗(yàn)。6.00彈 性漆膜不應(yīng)剝落露銅拉伸至斷裂為止,卷繞直徑為1d。8.100附著性漆膜不應(yīng)剝落露銅9.0耐刮削必須符合附件6附表6-16-3的值。再試驗(yàn)時(shí)，二組試樣都應(yīng)符合附件6附表6-16-3的值。擊穿負(fù)重不符合規(guī)定值時(shí)，可以再取2根為一組的二組試樣，進(jìn)行再試驗(yàn)。10.0絕 緣擊 穿必須符合附件6附表6-16-3的值。11.00耐軟化170及以上12.(2)0耐 熱沖 擊漆膜不應(yīng)剝落露銅導(dǎo)體直徑mm拉伸率或卷繞直徑13.000.08-0.090.10-0.350.37-0.750.80-1.11.2-1.55%10%3d4d5d加熱溫度為1305耐

8、溶劑漆膜無(wú)起泡、溶脹現(xiàn)象,漆膜不應(yīng)剝落露銅用鉛筆法試驗(yàn)時(shí),筆芯的硬度為2H14.10直焊性焊錫安全,無(wú)殘滓導(dǎo)體直徑mm浸漬時(shí)間秒16.00.32以下0.35-0.500.55-1.01.1-1.52345焊錫溫度為3805導(dǎo) 體電 阻必須符合附件6附表6-16-3的值19.0伸 率必須符合附件6附表6-16-3的值20.0附表6-1 1種聚氨酯漆包銅線（1UEW）規(guī) 格絕 緣擊 穿電 壓V(最小)耐刮削負(fù)重Ngf導(dǎo)體電阻/km(20)(最大)伸 率%(最小) 導(dǎo) 體漆膜厚 度mm(最小)漆包線外 徑mm(最大)直徑mm允許公差mm平均值(最小)最小值0.100.110.120.130.140.

9、150.160.170.180.190.200.210.220.230.240.250.260.270.280.290.300.320.350.370.400.450.500.550.600.650.700.750.800.0080.0080.0080.0080.0080.0080.0080.0080.0080.0080.0080.0080.0080.0080.0080.0080.010.010.010.010.010.010.010.010.010.010.010.020.020.020.020.020.020.0090.0090.0100.0100.0100.0100.0110.0110.

10、0120.0120.0120.0120.0120.0130.0130.0130.0130.0130.0130.0130.0140.0140.0140.0140.0150.0160.0170.0170.0170.0180.0190.0200.0210.1400.1500.1620.1720.1820.1920.2040.2140.2260.2360.2460.2560.2660.2780.2880.2980.3100.3200.3300.3400.3520.3720.4040.4240.4560.5030.5600.6200.6720.7240.7760.8300.882200020002200

11、2200220022002200220024002400240024002400240024002400240024002400240028002800280028002800280030503050305030503050340034003.43473.43473.43473.43473.73773.83883.83883.93984.24284.64694.95005.05105.05105.45515.85926.16626.56632.62962.62962.62962.62963.13163.23263.23263.33373.53573.83884.24284.24284.3439

12、4.64694.95005.15205.5561264721531786150512861111969.5853.5757.2676.2607.6549.0498.4454.5416.2382.5358.4331.4307.3285.7262.9230.0191.2170.6145.3114.291.4378.1565.2655.3147.4741.1936.0815.015.015.015.015.015.015.015.015.015.015.015.015.015.015.015.015.015.015.020.020.020.020.020.020.020.020.020.020.02

13、0.020.020.025.0附表6-2 2種聚氨酯漆包銅線（2UEW）規(guī) 格絕 緣擊 穿電 壓V(最小)耐刮削負(fù)重Ngf導(dǎo)體電阻/km(20)(最大)伸 率%(最小)導(dǎo) 體漆膜厚 度mm(最小)漆包線外 徑mm(最大)直徑mm允許公差mm平均值(最小)最小值0.030.040.050.060.070.080.09 0.100.110.120.130.140.150.160.170.180.190.200.210.220.230.240.250.260.270.280.290.300.320.350.370.400.450.500.550.600.650.700.750.800.0020.00

14、20.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0040.0040.0040.0040.0040.0040.0040.0040.0050.0050.0050.0050.0050.0060.0060.0060.0080.0080.0080.0080.010.0030.0030.0040.0040.004 0.0050.0050.0050.0050.0060.0060.0060.0060.0070.0070.0080.0080.0080.0080.0080.0090.00

15、90.0090.0090.0090.0090.009 0.0100.0100.0100.0100.0110.0110.0120.0120.0120.0120.0130.0140.0150.0440.0560.0690.0810.0910.1030.1130.1250.1350.1470.1570.1670.1770.1890.1990.2110.2210.2310.2410.2520.2640.2740.2840.2940.3040.3140.3240.3370.3570.3870.4070.4390.4900.5420.5920.6440.6940.7460.7980.85215020095

16、0950950110011001100110013001300130013001300130016001600160016001600160016001600160016001600160020002000200020002000200021502150215021502150240024002.42432.42432.42432.42432.62652.72752.72752.72753.03063.13163.53573.53573.53573.63673.93984.34394.74792.02042.02042.02042.02042.32352.32352.32352.32352.6

17、2652.62652.92962.92963.03063.03063.33373.63673.93982887015670102406966499037782959238119571636138911941037908.8803.2715.0640.6577.2522.8480.1438.6402.2370.2341.8316.6294.1273.9254.0222.8185.7165.9141.7112.189.9574.1862.6453.2645.8439.8735.175.07.010.010.010.010.010.015.015.015.015.015.015.015.015.01

18、5.015.015.015.015.015.015.015.015.015.015.020.020.020.020.020.020.020.020.020.020.020.020.020.025.0 附表6-3 3種聚氨酯漆包銅線（3UEW）規(guī) 格絕 緣擊 穿電 壓V(最小)耐刮削負(fù)重Ngf導(dǎo)體電阻/km(20)(最大)伸 率%(最小)導(dǎo) 體漆膜厚 度mm(最小)漆包線外 徑mm(最大)直徑mm允許公差mm平均值(最小)最小值0.030.040.050.060.070.080.09 0.100.110.120.130.140.150.160.170.180.190.200.210.220.23

19、0.240.250.260.270.280.290.300.320.350.370.400.450.500.550.600.0020.0020.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0030.0040.0040.0040.0040.0040.0040.0040.0040.0050.0050.0050.0050.0050.0060.0060.0060.0080.0020.0020.0030.0030.003 0.0030.0030.0030.0030.0040.0040.0040.0040.0050.0050.0050.0050.0050.0050.0050.0060.0060.0060.0060.0060.0060.006 0.0070.0070.0070.0070.0070.0070.0080.0080.0080.0400.0520.0640.0750.0850.0970.1070.1180.1280.1390.1490.1590.1690.1810.1910.2020.2120.2220.2320.2430.2550.2650.2750.2850