snp000r075螺旋輸送機安裝圖和說明書

1、LS型輸送機LSIIScrewconveyor使用說明書Operational Manual蕪湖起重Wuhu Crane & Conveyor Co.,簡介 Product introduction“奇威”牌LS輸送機是LS 型,設(shè)計制輸送機的更新?lián)Q代造EN618 標(biāo)準(zhǔn)，結(jié)構(gòu)設(shè)計貫徹標(biāo)準(zhǔn)化、系列化、通用化?！癚iwei” brand LSII screw conveyor is new generation product developingbased on LS type. The design and fabrication comply with EN618 standard,

2、 withits structure of standardization, series, and generalization.LS型輸送機消化吸收了丹麥?zhǔn)访芩构镜南冗M(jìn)技術(shù)，對該設(shè)備冷中間吊軸承的結(jié)構(gòu)和軸承的材質(zhì)作了較大的改進(jìn)。鑄鐵作為吊軸承的主要材料。鑄鐵耐磨性能好，通常情況下不需要潤滑，最高工作溫度可達(dá)260，特適合輸送水泥、煤粉、熟石灰、礦渣等中等以上磨琢性物料。Intermediate hanging bearing updates on the material and structure based ontechnology introduced from F.L.Smith

3、 of Denmark. Chilled hard cast iron servesas the major material. Parts adopt precision machining. The upper and lowerbearing shell need no machining. The material has good wareandgenerally no oiling is needed. The highest work temperature can be 260 . Thestructure is well applicable to conveying abr

4、asive material like cement, coalpowder, clink, slag, etc.LS型輸送機結(jié)構(gòu)新穎合理，技術(shù)指標(biāo)先進(jìn)，密封性能好，適用性強，整機噪音低，操作維修方便，進(jìn)出料口的位置布置靈活，尾軸端配置速度裝置。LSII has unique and reasonable structure with advanced technology indicators.The equipment is widely applicable with easy maintenance and low noise. Cover board has good seal pe

5、rformance. Layout of input and output is flexible and the tail shaft end has speed detection device.1輸送機被廣泛地用在各個工業(yè)部門，如建材、電力、化工、冶金機械 、。輕工、造紙、糧食及食品行業(yè)；適用于水平或小于 20傾角，輸送粉狀、粒狀和小塊狀物料，如水泥、煤粉、糧食、化肥、灰渣、。This is widely applied in various industries, such as construction material,power, chemical, mlurgy, light

6、industry, paper, grain and food, etc. It is。applicable in horizontal or <20inclined conveying of powder, granular or smalllumps like cement, coal powder, grain, fertilizer, slag and sand, etc.機不宜輸送易變質(zhì)的、粘性大的、易結(jié)塊的物料，因為這類物料在輸送時會粘結(jié)在上，并隨之旋轉(zhuǎn)而不向前移動或在吊軸承處形成物料積塞，而設(shè)備不能正常工作。This is not applicable in conveyi

7、ng sticky or lumpy material, because suchmaterial will stick onto the screw and will not advance. Sometimes the materialmay conglomerate at the intermediate hanging bearing to influence the normaloperation of the equipment.LS型輸送機驅(qū)動方式分為兩種：Two types of drive unit for LSII:C1機長度小于 35m 時，驅(qū)動C1 methodScre

8、w conveyor length less than 35m, single end drive adopted;C2機長度大于 35m 時，雙端驅(qū)動C1 methodScrew conveyor length more than 35m, both end drive adopted.吊軸承的種類分為：Intermediate hanging bearing categorized as:D材質(zhì)軸瓦 Chilled hard material bearing shell2D1自潤滑軸瓦Self oiling bearing shellD2潤滑軸瓦Oiling bearing shellD3

9、滾動軸瓦Roller bearing shellLS型輸送機的機械電氣系統(tǒng)的安全要求，符合歐洲EN12100-1; EN12100-2; EN618 和 EN60204-1: 2006 標(biāo)準(zhǔn)的范疇。LEII type equipment in mechanical security and electrical system securitycomply with European EN12100-1, EN12100-2, EN617 and EN60204-1 ： 2006standard scope.LS型輸送機的制造材料為普通鋼材，輸送物料的最高溫度80。當(dāng)溫度大于 80時可選用不銹鋼

10、等特殊鋼材制作。LSII is made of ordinary steel to handle material with the temperature80.“奇威”牌LS型號定義如下：LSII mdefined as following機LS××× × L n C1 D吊軸承類 bearing 驅(qū)動類別drive 轉(zhuǎn)速r/min rotation機長度m length直徑mm screw dia 二次改進(jìn)型 second updated m S 為水平式 horizontal m L 為目 錄 Contents3Screw conveyorn使用說

11、明書根據(jù)客戶的使用需求由以下This manual comprisesthefollowingbasedonusersrequirementsn6信息Product profile安全注意事項Security itemsn6n警告8Warning itemsn10特別提示Specia l notice一、概要 General特點和各部分12Product character ist ics and components二、型號定義、功能及外型Mdefinition,funct ion and outline1.13機的型號定義Screw conveyor mdefinition2.LS型輸送機

12、規(guī)格、技術(shù)參數(shù)14LSII screw conveyor specification and technical data3.14設(shè)備各部分名稱的外型Component name and outline data4.設(shè)備的工作原理及各部分作用說明16Operation fundamenta l of equipment and component funct ion5.設(shè)備的功率Equipment power17三、設(shè)備的搬運、安裝Moving and insta lla tion1.設(shè)備的搬運、吊裝Moving and hoisting172.設(shè)備的安裝空間及操作室174Equipment

13、insta lla tion room and operation cabinet3.設(shè)備的安裝19Equipment insta lla tion4.拆卸廢品的處理22Disposa l of abandonedparts22四、機的使用維護保養(yǎng)與潤滑Operation maintena nce and oiling五、所用軸承目錄表Bearing contents sheet2525六、關(guān)于運轉(zhuǎn)的安全警告Security warning of equipment operation七、故障分析27Operationa l problems analysis信息Product informa

14、tion5型號 mLS500 型機最大直徑 largest screw dia.500mm輸送物料 Material handled窯 灰 Silo ash輸送速度 Conveying speed41r/min電機型號 Reducer motor typeZ.108M132M4電機功率Motor power7.5kwOutline sizes24120×675×680設(shè)備外型設(shè)備重量Equipment weight4320kg編號Product codeFabrication date制造日期安全注意事項:Safety notesn為了安全、正確的使用本設(shè)備,使用前務(wù)必認(rèn)真

15、閱讀本說明書事項,在熟記本設(shè)備的工作原理、安全信息及注意事項后使用。In order to use this equipment in a safe and correct way, please read this manualcarefully and well remember the work fundamental, safety information andsafety notes before start to use.n使用該設(shè)備的用戶必須具備本手冊，閱讀后，請務(wù)必妥善保管，以便。The user must have the manual and keep it well f

16、or later consulting afterreading it.n本手冊和設(shè)備的警告標(biāo)志是指有關(guān)要求，不采取相應(yīng)的安全措施，就有可能導(dǎo)致的和設(shè)備的損壞。The warning signals on the manual and the equipment means if the related rules6would not be observed, damage to equipment and people would occur.n要求Requirement on operator對操作本設(shè)備的在本設(shè)備上進(jìn)行操作要熟悉設(shè)備的安裝、調(diào)試，投入空載運行和負(fù)載運行的步驟和相關(guān)要求，以

17、及對可能出現(xiàn)的各種緊急情況采取相應(yīng)的措施，并要求必須具備下列條件：The operator must be familiar with installation, testing, non-load and loadoperation procedures and requirements and should be capable of taking propermeasures at various emergencies. The following conditions are in need:經(jīng)過培訓(xùn)，能夠按常規(guī)和本手冊規(guī)定的安全操作步驟工作，對設(shè)備上的電路進(jìn)行接電、斷電、接地、連接

18、等，并能對本設(shè)備進(jìn)行維修 、使用和保護，同時還必須做到：Qualifiedafter training; capable of handlingsupply connection, cutting,grounding, etcaccordingtocommon rulesandspecifiedrulesof safeoperational procedures in the manual; Capable of maintenance, operationandprotection; The following should also be made:（1）檢查安全裝置是否正常;Daily

19、check of the security device;（2）確保開機前所有操作都要保持警戒；Keep operators watching before startup;（3）設(shè)備在運行中經(jīng)常檢視該設(shè)備各機件的工作狀態(tài)；Often inspect the operation conditions of all parts of the equipment;（4）機的機蓋在設(shè)備運轉(zhuǎn)時不能取下，以免發(fā)生事故；The cover of the screw conveyor cannot be removed during operation to7avoid possible accident;

20、（5）機各運行零部件應(yīng)經(jīng)常加潤滑油；Various moving parts need regular oiling;（6）未做好設(shè)備的保養(yǎng)、準(zhǔn)備及妥善的調(diào)整前，不得開機。No start of the equipment before proper maintenance, preparation andadjustment.警告！Warning（1）本設(shè)備帶有電壓，設(shè)備接電后在運行和操作時，不得打開電柜門和電器箱，以免觸電造成意外。Equipment with dangerous electricity. When operation with electricity, electricc

21、abinet and control cabinet door cannot be open to avoid electricity danger.（2） 本設(shè)備需具有良好的接地裝置，輸入的電源只連接性緊固電源線。The equipment has grounding device. Input supply must be connected to eternalfax electric wine.（3） 本設(shè)備在使用現(xiàn)場（地點）安裝必須妥善的進(jìn)行，并滿足下列條件的要求：Site installation must be in a proper way and need satisfy t

22、he following:a.本設(shè)備安裝至少應(yīng)在機正式安裝以前20 天澆灌完成其基礎(chǔ)，其基礎(chǔ)應(yīng)能可靠地支承機不因地基支承力過小而發(fā)生本設(shè)備的下沉和額外變形，保證本設(shè)備在運轉(zhuǎn)時具有足夠的穩(wěn)定性。The foundation of the screw conveyor need to be finished 20 days prior to theinstallation. The foundation must be strong enough and ensure the equipment of8no sinking or deforming because of insufficient

23、support. The foundation mustprovide the equipment enough support for its stable operation.b.本設(shè)備安裝以前，必須將那些在途中或卸箱時粘土垢的零部件加以，該設(shè)備經(jīng)專業(yè)安裝安裝調(diào)試完畢，所有的聯(lián)接螺釘擰緊至可靠的程度，經(jīng)過運轉(zhuǎn)后，任何非專業(yè)不得任意改變，如確定要進(jìn)行調(diào)整，應(yīng)指定專業(yè)進(jìn)行。Before installation, all parts spurred with earth in transportation need to becleaned. The equipment should be i

24、nstalled and tested by the professional staffand all bolts should be reliably fixed. After operation, no alteration will bemade by any non professional staff. If any necessary adjustment, it should bemade by professional staff.（4） 防止兒童和非本設(shè)備操作接觸或接近本設(shè)備。No approach for children and non operator of the

25、equipment.（5）在安裝和調(diào)試設(shè)備之前，請仔細(xì)閱讀這些安全規(guī)則和警告，以及設(shè)備上粘貼的所有警告標(biāo)志，確保警告標(biāo)志在醒目的位置，并更換損壞和脫落的標(biāo)志。Before install and test the equipment, please carefully read the safety rules andwarnings and all the warning labels on the equipment. The warning labels mustbe put at apparent location and should be changed in time after

26、 wearing out.（6） 只有熟悉本手冊所有安全說明和有關(guān)安裝、調(diào)試、操作和維修的規(guī)定，正確地進(jìn)行裝、拆、維護，是實現(xiàn)本設(shè)備投入運行的可靠保證。Tokeeptheequipmentinsafeandreliableoperation,alltherulesaboutinstallation, testing, operation and maintenance on the manual should be9familiarized.特別提示！Special notes使用本設(shè)備的安全事項：Safety notes for using this equipment（1）輸送機開啟運行前

27、，請注意仔細(xì)檢查各緊固件是否松動，如果發(fā)現(xiàn)有機件松動，則應(yīng)立刻擰緊螺釘、螺母、使之緊固。Before start, please check all fixing members. If any loosening found, oneshould right now tight up the screw and nut.（2）機應(yīng)在機殼內(nèi)沒有輸送物料時，即無負(fù)荷起動。起動后再開始向輸送機槽內(nèi)加料。The screw conveyor should start unloaded when no material in the casing.After start the equipment,

28、the material can be fed in.（3） 設(shè)備在輸送物料時，物料內(nèi)不得混入堅硬的大塊狀材料，避免葉片卡死造成設(shè)備的損壞。In conveying materials, no big and hard lumps should be put in, which mayblock the moving screws and damage the equipment.（4） 應(yīng)當(dāng)特別注意聯(lián)接與中間吊軸承螺栓是否松動掉下或者剪斷，如發(fā)現(xiàn)此等現(xiàn)象應(yīng)當(dāng)立即停機，并馬上更換。Pay special attention to the bolting connection between s

29、teel shaft andintermediate hanging bearing. If loosening or tear-up found, the equipmentshould be stopped immediately.（5） 為了保證輸送機無負(fù)荷起動要求，輸送機在正常停機前應(yīng)停止加料，等機殼槽內(nèi)輸送物料已被輸送完畢后，方可停止運轉(zhuǎn)。10To satisfy non loaded startup of the screw conveyor, the screw conveyorshouldstopfeedingandwaittocompletedischargingbefore

30、stopequipment.（6）機的蓋板在輸送機運轉(zhuǎn)時不應(yīng)打開，以免發(fā)生。During operation, the cover board should not be open in case of the possibledanger.（7）機的各運動部件應(yīng)經(jīng)常加潤滑油。All moving parts should be oiled regularly.一、概要 General11“奇威”牌LS型輸送機是 LS 型輸送機的更新?lián)Q代，設(shè)計制造符合EN618 標(biāo)準(zhǔn)，結(jié)構(gòu)設(shè)計貫徹標(biāo)準(zhǔn)化、通用化。“Qiwei” brand LSII screw conveyor is new generati

31、on product developingbased on LS type. The design and fabrication comply with EN618 standard, withits structure of standardization, series, and generalization.LS型輸送機結(jié)構(gòu)新穎合理，技術(shù)指標(biāo)先進(jìn)，密封性能好，適用性強，整機噪音低，操作維修方便，進(jìn)出料口的位置布置靈活。LSII has unique and reasonable structure with advanced technology indicators. The equ

32、ipment is widely applicable with easy maintenance and low noise. Cover board has good seal performance. Layout of input and output is flexible.輸送機是一種不帶撓性件的輸送設(shè)備。槽內(nèi)松散物料通過葉片向一定方向輸送。在輸送中的物料受其自重和葉片推進(jìn)力的相互作用沿著葉片表面滑動前進(jìn)。Screw conveyor is a type of conveying equipment without flexible members.Loose material m

33、ove to a certain direction through screw action. In screwconveying, the material under the interaction of self weighting and propellingforce of the screw, will slip along the screw surface.本設(shè)備由以下幾個主要部分組成：Major parts composed標(biāo)準(zhǔn)中間節(jié)Standard middle casingLS型輸送機的規(guī)格型號和結(jié)構(gòu)可根據(jù)用戶的生產(chǎn)能力和實際需要進(jìn)行12出料口Output進(jìn)料口Inpu

34、t尾節(jié)機殼Tail flight casing尾部軸承裝配Tail bearing assembly吊軸承裝配Hanging bearing assembly機殼Head flight casing頭部軸承裝配Head-bearing assembly驅(qū)動裝置Drive設(shè)計。設(shè)計的機械安全標(biāo)準(zhǔn)和機械電氣系統(tǒng)的安全需求符合EN12100-1、EN12100-2、EN618 和 EN60204-1：2006 標(biāo)準(zhǔn)的范疇。LSII type specifications and structure can be adjustable according to users capacityand pr

35、actical requirement. Mechanical safety and electrical systemdesign complywith EN12100-1,EN12100-2,EN618 and EN60204-1：2006 scope.型號、定義及外型Mdefinition and outline二、1.型號定義 MdefinitionLS500×22 41C1D吊軸承類 bearing驅(qū)動類別drive轉(zhuǎn)速r/min rotation機長度m length直徑mm screw dia二次改進(jìn)型 second updated mS 為水平式horizontal

36、mL 為Screw conveyor2.LS型輸送機規(guī)格、技術(shù)參數(shù)：LSII specifications and technical data13規(guī)格型號1001602002503154005006308001000 M直徑Screw dia.1001602002503154005006308001000螺距Screw spacing100160200250315355400450500560n807163504032Q2.271322316298140200280n112908071636550403225Q1.7610160220n90716356504540322520Q1.45814

37、176N71565045403632252016Q1.13.16.21115.43150771021403.（見圖 1）設(shè)備的各部分名稱和外形Equipment parts and outline size (Refer to drawing 1)14頭部軸承裝配軸機殼中間吊軸承進(jìn)料口標(biāo)準(zhǔn)節(jié)機殼尾部軸承裝配驅(qū)動裝置選配節(jié)機殼尾節(jié)機殼he ad b ea ri ngas se mb les c re w re am erhe a dca si ngdr i vi ngd evic ehang in g be arin gi nlets ta ndar d ca si ngta ilb ea ri

38、 nga s se mb leco nf ig ura ti on c as in gta il c as in g出料口o ut le t96 82 26 55設(shè)備的各部分名稱和外形each part's name and size of the equipment圖 1drawing 14.設(shè)備的工作原理及各部分作用說明Work fundamental and functions of the various parts4.1 本設(shè)備主要由驅(qū)動裝置、頭部軸承裝配、機殼、若干標(biāo)準(zhǔn)中節(jié)機殼、尾節(jié)機殼、尾部軸承裝配、進(jìn)料口、出料口及電氣系統(tǒng)組成。除機殼、尾節(jié)機殼和選配節(jié)外，各節(jié)管及機殼均

39、具有互換性。在出料端管為卸料，安裝時請注意位置。設(shè)備起動后開始向輸送機的進(jìn)料口加料，在通過葉片旋轉(zhuǎn)向出料口輸送物料。The equipment is made up of the drive unit, head bearing assembly, headflight casing, several middle casings, tail flight casing, input, output andelectrical control system, etc. Except head, tail flight and adjustment flight,other screw pipe

40、 and casings are interchangeable. At output end, the screw pipeis discharging screw, whose position need to be paid attention in installation.After start up, feeding material through input and conveying them to thedischarging end.4.2 驅(qū)動裝置由一臺齒輪馬達(dá)電機承擔(dān)，在頭部軸承座內(nèi)裝有一對單列圓錐滾子軸承，可承受移運物料時而產(chǎn)生的軸向力。The drive unit

41、 is gearbox. A pair of the single column roller bearings is fixed inthe head bearing house and bear the axial force out of material moving.4.3機殼內(nèi)設(shè)有吊軸承，機殼下方有支承底座。每一中間節(jié)吊軸承（整體滑動軸承），用以支撐管軸。Intermediate hanging bearing is fixed in the head flight casing. Supporting seatis under the casing. Between each m

42、iddle flight, a intermediate hanging16bearing(slip bearing) is used to support screw pipe.4.4 在輸送機的尾部裝有雙列向心球面球軸承用以支撐管軸和補償長度的誤差。At thescrew conveyor end, double column centering ball bearing is used tosupport screw pipe shaft and its sleeve can compensate the length deviation.4.5 電器系統(tǒng)Electrical contr

43、ol system是本設(shè)備的樞紐，電氣原理圖的電氣元件集中安裝于電氣柜內(nèi)，電氣室與本設(shè)備按鈕及各顯示儀表設(shè)置于室的電氣柜面板上的。操作在室內(nèi)操作。As the control center of the equipment, electrical members from the electricalfundamental drawings are collected in the electrical control cabinet. Thecabinet is separate with the equipment. Control buttons and various meters a

44、reset on the panel of the electrical control cabinet in the separate room. Theoperator work in it.5. 設(shè)備的功率：Equipment power7.5kw三、設(shè)備的搬運、安裝Movement and installation1.設(shè)備的搬運、吊裝：Moving and hoisting本設(shè)備采用鐵制包裝箱（架）包裝，可用鏟車或吊車進(jìn)行裝卸。Iron frame (box) packing and easily handled by the forklift and crane.2.的安裝空間及操作

45、位置圖（按圖 2 虛線）Equipment installation room and operation position drawings (according todrawing 2 spotted line)17出料口o ut le t68維修走廊 t he w a lk wa yfo rm ai nt a i n i n g維修走廊 t he w a lk wa yf o rm ai nt a i n i n g2 3 8 15設(shè)備的安裝空間及室柜cont rol boxin stal lati on s pa ce a nd c ontr ol r oom圖 2drawing 2維

46、修走廊thew alkw ayf orm ai nt aini ng8 408 0 0 100069 0 3.設(shè)備的安裝Equipment installation（1） 打開包裝箱（架）后，用吊車分別把各部件吊到地面上，必須將那些在途中或卸箱時粘上塵垢的機件加以。并檢查零部件各部分是完好無缺。Unpacking box (frame), all parts are put onto ground by crane. Dust orearth wrapped on them during transportation need to be cleaned and checked.（2） 現(xiàn)場安

47、裝必須妥善地進(jìn)行，并滿足本技術(shù)條件的要求。Site installation should be made in proper way and satisfy technicalrequirements.a.機正式安裝以前 20 天澆灌完成，輸送機安裝基礎(chǔ)至少應(yīng)在該基礎(chǔ)應(yīng)能可靠地支承輸送機不因地基過軟和額外的變化，保證螺旋機在運轉(zhuǎn)時具有足夠的穩(wěn)定性。The foundation of the screw conveyor need to be finished 20 days prior tothe installation. The foundation must be strong eno

48、ugh and ensure theequipment of no sinking or deforming because of insufficient support. Thefoundation must provide the equipment enough support for its stableoperation.b.相鄰機殼面應(yīng)連接平整、密合，機殼內(nèi)表面接頭處錯位偏差2毫米。Neighboring flange surface should be flat and close tight. Inner sidesurface at connection point mis

49、alignment 2mm.c.機殼間墊橡膠石棉板帶調(diào)整機殼和管長度的積累誤差。安裝時應(yīng)從頭部開始，順序進(jìn)行。29Between casing flange, rubber asbestos gasket is allowed to place to adjustthe accumulated tolerance for casings and screw pipe.葉片外徑與機殼內(nèi)壁的間隙應(yīng)符合表 1 規(guī)定，最小間隙不得小于d.名義間隙的 50%。The gap between screw outline diameter and inner side of the casing shoul

50、d comply with form1. the minimum value cannot be 50% less than the nominated value.表 1 (form 1)mme.機各中間吊軸承應(yīng)可靠地固定在支承角鋼上,與相鄰聯(lián)接后轉(zhuǎn)動均勻,不得有卡住現(xiàn)象,安裝時可以通過調(diào)整上、下支承角鋼的位置以保證各吊軸承同軸，安裝后體軸線的同軸度應(yīng)符合表 2 規(guī)定。Intermediate hanging bearing should be fixed firm to the supporting anglesteel. After connection with the neighbo

51、ring screw, the rotation should keepsmooth. In installation, the upper and lower supporting angle steel can beadjusted to ensure all hanging bearing coaxial and to satisfy the coaxial degreeof the assembled screw with the following form2.表2 (form2)f.電機軸的同軸度應(yīng)符合GB1184-80（形狀和位置公機主軸與差、未注公差的規(guī)定）附表 4 中的 10

52、 級的規(guī)定。20機長度L（m）315153030505070同軸度（mm）Coaxial degree46810公稱直徑DScrew dia1001602002503154005006308001000名義間隙Nominated gap7.51012.51520The coaxial degree of screw conveyor main shaft and reducer shaft shouldcomply with 10th class on standard GB1184-80 annex 4.g.機的各底座在機殼裝配妥善后，應(yīng)使之著實后再擰緊地腳螺栓。After proper assembly of the screw conveyor body, the bolts of supportshould be tightened.h.設(shè)備的所有