品質(zhì)管理-APQP啟動會議

1、GMAPQPKick-OffMeetingAPQP啟動會議Thepurposeofthismeetingistodevelopacommonunderstandingconcerningthetotalrequirementsofthepart/materialbyassuringthatpropercommunicationandbuy-inoccursbetweenGMandthesupplier.ThisformencompassesquestionsfromtheAIAGAdvancedProductQualityPlanningandGMAPQPManualGM-1927manual

2、s.Itsintentistoensureadvancedproductqualityplanningactivitiesoccurattheappropriatetimeandestablishcustomerrequirementsforpartqualification,partavailability,quality,packaging,scheduling,andtoolinginformation.CurrentrevisionsofallGMdocumentslistedcanbefoundintheGMSupplyPowerwebsite.本次會議旨在建立雙方在對零件、材料的所

3、有要求方面的一致理解。下表包含了AIAG產(chǎn)品質(zhì)量先期策劃和通用APQP手冊GM-1927的問題。其目的在于確保先期質(zhì)量策劃活動按進度展開，并明確顧客關(guān)于零件認可，零件獲取，質(zhì)量，包裝，計劃和工裝方面的信息。GM相關(guān)文件的當前版本可在GMSupplyPower網(wǎng)站上獲得。ThisdocumentshouldbecompletedbythesupplierandprovidedtotheSQEpriortothemeetingdate.本文件應(yīng)在會議前由供應(yīng)商填寫完成并提交給SQE。DATEPROJECT/PROGRAM日期項目名稱SUPPLIER供應(yīng)商PARTNO零件號MANUFACTURING

4、LOCATION制造場所PARTDESCRIPTION零件描述Section 1. CustomerRequirements第一部分顧客要求1. Doesthesupplierunderstandtheapplicationsandintendedenduseoftheparts/materialsforallcustomer?供方是否理解所有顧客的零件、材料的應(yīng)用和最終用途？匚Yes匚NoExplain:是否理由：2. Doesthesupplierhavethelatestinformationaboutprogramtiming(example:Drawingrelease,Protot

5、ype-series,Matching,Pilots/MVB,SOP)?ReviewProgramMilestoneswithsupplier供方是否有關(guān)于項目進度的最新信息(如：圖紙發(fā)放，系列樣件，匹配，試生產(chǎn)，開始正式生產(chǎn))？與供方評審項目節(jié)點。匚Yes匚NoExplain:是否理由：KeyProjectMilestones關(guān)鍵項目節(jié)點Dates日期KeyProjectMilestones關(guān)鍵項目節(jié)點Dates日期3. DoesthesupplierhaveandunderstandtheQS-9000orTS16949Manual,FMEAManual,SPCManual,Measure

6、mentSystemsAnalysisManual,QualitySystemAnalysisManual,PPAPManualandtheAdvancedProductQualityPlanning(APQP)andControlPlanManual?供方是否有并理解QS9000或TS16949,FMEA,SPC,MSA,QSA,PPAP,APQP和控制計劃手冊?匚Yes匚NoExplain:是否理由：4. HasthesupplierprovidedallinformationlistedintheRequiredQualityInformationletterasoutlinedinth

7、eRFQpackage?供方是否提供RFQ文件包中的“要求的質(zhì)量信息”清單中列出的所有信息？匚Yes匚NoExplain:是否理由：5. DoesthesupplierhaveandunderstandalltherequirementslistedintheSupplierQualityStatementofRequirementsGM1927-3供應(yīng)商是否有并理解“供應(yīng)商質(zhì)量要求申明”(GM1927-3)中的各項要求？匚Yes匚NoExplain:是否理由：6. Arereturnablecontainersrequired?是否要求重復使用料箱?匚Yes匚NoExplain:是否理由：7

8、. Arethereanypackagingissuestoberesolved?包裝方面的問題是否已解決？匚Yes匚NoExplain:是否理由：8. Doessupplieragreetoprovideproductincleandunnage/containers?供方是否能用清潔的隔板、料箱放置產(chǎn)品?匚Yes匚NoExplain:是否理由：Section 2. ProductDesign/Development第二部分產(chǎn)品設(shè)計、開發(fā)9. DoesthesupplierhaveALLofthelatestdrawingsandspecifications(SOR,SSTS,CTS,STD

9、)?供應(yīng)商是否有所有的最新圖紙和技術(shù)規(guī)范(要求聲明，分系統(tǒng)技術(shù)要求，零件技術(shù)要求，標準)？匚Yes匚NoExplainplanstoobtain:是否說明獲取計劃：10. HasanAnalysisDevelopmentValidation(ADV)planbeenprovidedifspecifiedintheSOR?如SOR中要求，是否提供了分析開發(fā)驗證計劃(ADV)?匚Yes匚NoSpecifyplanneddate:是否說明計劃日期：11. Ifcommunicationlinkformathdataexchangeisneededhaveappropriatecontactsbeen

10、taken?如果需要進行數(shù)模信息的交換，是否建立了相關(guān)的溝通渠道？匚Yes匚NoExplain:是否理由：12. IfGMisdesignresponsible,hasaDesign-FMEAreviewbeendonebetweensupplierandtheGMEngineer?如果通用負責設(shè)計，供方是否和通用工程師一起進行了設(shè)計FMEA的評審？匚Yes匚NoSpecifyplanneddate:是否指定計劃日期：13. IfSupplierisdesignresponsible,hasaDesign-FMEAbeendone?AreactionsinplacetoreducehighRP

11、Ns?HasareviewwiththeGMengineerbeencompleted?如果供應(yīng)商負責設(shè)計，是否進行了DFMEA?是否采取措施以降低高RPN?是否與通用工程師一起進行了相關(guān)評審？匚Yes匚NoSpecifyplanneddates:是否指定計劃日期：14. Ifsupplierisresponsibleforsystem,hasasystemFMEAbeencompletedandbeenreviewed?如果供應(yīng)商負責系統(tǒng)開發(fā)、生產(chǎn)，是否已完成系統(tǒng)FMEA并進行了評審？匚Yes匚NoSpecifyplanneddates:是否指定計劃日期：15. Hasadesignrevi

12、ewbeendonebythesupplierandreviewedwiththeGMproductengineer?供應(yīng)商是否進行了設(shè)計評審并與通用產(chǎn)品工程師一起進行評審？YesNoIfNo,explain:是否如為否，原因：Ifyes,hasdesignreviewbeenapprovedbyengineeringanddrawings/specificationsrevisedasappropriate?如為是，設(shè)計評審是否已被工程批準，適當時圖紙、規(guī)范是否已作相應(yīng)修改？匚Yes匚NoIfNo,specifyplans:是否如否，指定計劃：16. HaveKPCsandProductQu

13、alityCharacteristics(PQCs)beenidentifiedandincludedindrawings/specifications?IsthesupplierawareoftheKPCsandPQCs?IsthesuppliersintendedprocessabletomeetthecapabilityrequirementsoftheKPCsandPQCs?KPC和PQC(產(chǎn)品質(zhì)量特性)是否已識別并包含在圖紙、規(guī)范中？供應(yīng)商是否明確KPC和PQC?供應(yīng)商計劃的過程是否能滿足KPC和PQC的能力要求？匚Yes匚NoExplain:是否理由：17. Doesthesupp

14、lierunderstandthecriticalnatureofdimensionsthatinterfacewiththecustomer'sapplicationoftheirmatingparts?供應(yīng)商是否理解其與其它件相配合的關(guān)鍵尺寸對顧客使用的影響？匚Yes匚NoListallknownInterfaces:是否列出所有已知的配合：18. ArethereanyPrototyperequirements有無樣件要求？匚Yes匚NoListtheminthespacebelow:是否在下面空格中列出：PrototypeDueDates樣件提交日期Quantity數(shù)量Supp

15、lierPromisedDate供應(yīng)商承諾日期Comments說明19. DoesthesupplierunderstandtherequirementsofGP-11?供應(yīng)商是否理解GP-11的要求？匚Yes匚NoExplain:是否說明：20. Willtheappropriatecontrolplandevelopedforuseduringeachbuildi.e.Prototype,Pre-Launch,andProduction?是否開發(fā)了樣件、試生產(chǎn)和生產(chǎn)階段的控制計劃？匚Yes匚NoExplain:是否說明：21. ArecontrolsforKPCs,PQCsandKCCsc

16、learlyidentified?是否明確了KPC、PQC和KCC?匚Yes匚NoExplain:是否說明：IfnoexplaintheprocesstocontrolCriticalFeatures(KPCs,PQCsandKCCs)如否，說明控制關(guān)鍵特性的過程(KPC、PQC和KCC)22. PertheSOR,whatamountofdesignand/ortestisrequiredbysupplier?根據(jù)SOR,供方需要進行多少工作量的設(shè)計和/或試驗？SECTION3.PROCESSDESIGN/DEVELOPMENT第三部分過程設(shè)計/開發(fā)KeyActivitiesfromtheA

17、PQPProjectPlanGM1927-1andTimingChartGM1927-2APQP項目計劃GM1927-1和進度表GM1927-2中的關(guān)鍵活動23. DoesthesupplierunderstandALLitemslistedontheAPQPProjectPlan?供應(yīng)商是否理解APQP項目計劃中的各個項目？匚Yes匚NoExplain:是否說明：24. HasthesupplierfilledintheAPQPTimingChartfortheseparts?供應(yīng)商是否針對這些零件填寫了APQP進度表？匚Yes匚NoExplain:是否說明：25. GMGlobalAPQP

18、requires4SupplierGateReviews.Inadditiontothese4reviews,specifyyourplannedreportingfrequencyGM全成APQP要求4次供應(yīng)商項目評審。除了這4次評審外，說明你的計劃報告頻次：26. Havethefollowingpreliminarydocumentsbeencompleted?是否初步完成下列文件？Process Flow Chart 過程流程圖If No如否匚Yes匚NoSpecifycompletiondate:是否說明完成日期：ProcessFMEA過程FMEA匚Yes匚NoSpecifycomp

19、letiondate:是否說明完成日期：ControlPlan控制計劃匚Yes匚NoSpecifycompletiondate:是否說明完成日期：27. HaserrorproofingbeenconsideredduringPFMEAcreationandincludedinquotedprice在PFMEA時是否考慮防錯并包括在報價中？匚Yes匚NoIfNo,explainplanstoachievequalityrequirements:是如否，說明達成質(zhì)量要求的計劃：28. Isanynewequipment,tooling,gages,specialfixturesortestequ

20、ipmentneededtoproducethispart生產(chǎn)該產(chǎn)品是否需要新設(shè)備、工裝、檢具、特殊工裝或試驗設(shè)備？匚Yes匚NoComment:是否說明：Reviewthetoolingandgagebreakdown.assubmittedintheRFQ.評審工裝和檢具價格分解表一同RFQ中表。29. GeneralMotorsminimumrequiredacceptancecriteriaforthePPAPinitialstudyisaCpkorPpkof1.67(ref.AIAGPPAPmanual).Areanyprint,materialspecificationsorpro

21、cesscontrolplanchangesneededtomeettheserequirements?通用對PPAP初始能力研究的要求是Cpk或Ppk1.67(參考AIAGPPAP手冊)。要達到此要求，是否需要對圖紙、材料規(guī)范或過程控制計劃作修改？匚Yes匚NoExplain:是否說明：30. Hasthesupplierconfirmedthattheirsubcontractors,includingdirectedbuysubcontractors,willdothefollowing:供應(yīng)商是否已確認其分供方，包括直接采購方，將完成下列工作：.APQP匚Yes匚NoExplain:是

22、否說明：.PPAP匚Yes匚NoExplain:是否說明：.RunRate按節(jié)拍生產(chǎn)YesNoExplain:是否說明：SECTION4.PPAP(ProductionPartApprovalProcess)第四部分PPAP(生產(chǎn)件批準程序)31. Lead-timefortooling工裝制造周期32. Aftertoolcompletion,(firstpartsofftools),whatisthelead-timeforPPAPsubmission?完成工裝(首件生產(chǎn)出)到PPAP提交需要多少時間？33. IsadditionalleadtimerequiredafterPPAPapp

23、rovaltomeettheQTC?在PPAP批準后，是否再需要一段時間才能滿足報價工裝能力？匚Yes匚NoExplain:是否說明：34. DoesthesupplierunderstandtherequirementsforFullPPAP?供應(yīng)商是否理解PPAP完全批準的要求？匚Yes匚NoExplain:是否說明：35. DoesthesupplierknowwheretoobtaintherequiredformsforPPAP?36. 供應(yīng)商是否知道從何處取得PPAP所需的表格？Yes是No否:說明：定義在PPAP文件提交時需提交的樣品數(shù)。Total#ofSamples樣品數(shù)Sam

24、plesperCavity每個型腔樣品數(shù)Total#ofCavities型腔數(shù)37. NametheGMpersonthatyouwillsendPPAPdocumentationandsamplestoPPAP文件和樣件將提交給GM的下述人員：38. WillPilot/MVB(andpre-pilot,ifapplicable)partsbeproducedfrom100%productiontools?試生產(chǎn)樣件(包括預試生產(chǎn)，如適用)是否需要由100%工裝生產(chǎn)？匚Yes匚NoExplain:是否說明：39. DoesthesupplierunderstandtheGP-12proced

25、ure?供應(yīng)商是否理解GP-12程序？匚Yes匚NoExplain:是否說明：40. DoesthesupplierunderstandtheGP-12exitcriteria?供應(yīng)商是否理解GP-12的退出準則？匚Yes匚NoExplain:是否說明：RunRate&CapacityRelated與按節(jié)拍生產(chǎn)有關(guān)的問題41. Fillinthefollowingcapacityinformation填入下列能力信息：A. WhatistheDailyContractedCapacity每日合同產(chǎn)能B. Numberoftoolsetsrequired要求的工裝套數(shù)C. Numbero

26、fmachines/lines/cellsrequired要求的機器/生產(chǎn)線/生產(chǎn)區(qū)域數(shù)D. Capacitypertoolset每套工裝的能力E. Numberofworkhoursperday每日工作時間數(shù)每日班數(shù)F. Numberofshiftsperday每周工作日數(shù)G.Numberofdaysperweek42. RunRateGP-9-Normally8WeeksPriortoSOP.DoesthesupplierunderstandtherequirementsforRunRate?按節(jié)拍生產(chǎn)-通常在正式生產(chǎn)前8周。供應(yīng)商是否理解按節(jié)拍生產(chǎn)的要求？匚Yes匚NoExplain:是否說明：43. DoesthesupplierhaveallofthedocumentationneededtoperformtheRunRateprocess?供應(yīng)商是否有按節(jié)拍生產(chǎn)所需的全部文件？匚Yes匚NoExplain:是否說明：44. WillastagedRunRatebeplanned?是否計劃安排一個分階段的按節(jié)拍生產(chǎn)?匚Y