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1、Page 1/72www.allbest-All BestPage 2/72www.allbest-All Best內(nèi)容內(nèi)容Type-C Basic InformationType-C Product IntroductionType C Design SimulationPage 3/72www.allbest-All Best內(nèi)容內(nèi)容Type-C Basic InformationType-C Product IntroductionType C Design SimulationPage 4/72www.allbest-All BestUSB Type-C 的定義的定義nThe USB
2、Type-C連接器提供了一個(gè)更小,更薄,功能更強(qiáng)大的替代方案,相對(duì)于現(xiàn)有的USB3.1連接系統(tǒng) (Standard & Micro USB cables and connectors).這個(gè)新的解決方案將被使用于更薄的平臺(tái),從筆記本電腦到智能手機(jī),而現(xiàn)有的Standard-A and Micro-A/B 連接器會(huì)被認(rèn)為體積太大,使用不方便,或功能已無(wú)法滿足現(xiàn)有需求的情況下。 nUSB Type-C連接器的設(shè)計(jì)旨在支持未來(lái)的USB功能的擴(kuò)展 ,因此,在開(kāi)發(fā)這個(gè)解決方案的時(shí)候,需考慮頻率擴(kuò)展性能,線路的排配和配置機(jī)制。針對(duì)未來(lái)的USB功能擴(kuò)展的定義,不在本規(guī)范的范圍, 但是將在未來(lái)的USB
3、規(guī)范的升級(jí)版本中提供,即除了現(xiàn)有的USB 3.1規(guī)范. . nUSB Type-C目的是作為相對(duì)于現(xiàn)有的USB 2.0,USB 3.1和USB PD規(guī)范的一個(gè)補(bǔ)充.Page 5/72www.allbest-All BestUSB Type-C新接口本質(zhì)上基于USB 3.1、USB 2.0標(biāo)準(zhǔn)規(guī)范,官方稱“主要面向更輕薄、更纖細(xì)的設(shè)備,增強(qiáng)可用性,并為未來(lái)USB版本的性能增強(qiáng)鋪好路。其兼容未來(lái) USB 標(biāo)準(zhǔn)發(fā)展,最高達(dá)到20 Gbit 每秒的傳輸速度。 通過(guò) USB Power Delivery 技術(shù),可用于數(shù)碼產(chǎn)品充電。 支持 1 萬(wàn)次拔插。其接口、數(shù)據(jù)線的主要性質(zhì)有: 高速傳輸高速傳輸,10
4、 Gbit20 Gbit/s,10 Gbit20 Gbit/s 支持正反插支持正反插. . 支持更支持更快速快速的充電的充電 3 3A5A.A5A.USB Type-C 的特性的特性Page 6/72www.allbest-All BestMini PCMini PC智能手機(jī)智能手機(jī)LCD TV/Monitor PanelLCD TV/Monitor Panel一體機(jī)一體機(jī)筆記本電腦筆記本電腦平板平板USB Type-C 的應(yīng)用的應(yīng)用穿戴式設(shè)備穿戴式設(shè)備Type-CnUSB Type-C 將被廣泛應(yīng)用于以下產(chǎn)業(yè)SSDSSDSystem sideCable sideDock sidePage 7
5、/72www.allbest-All Best Rev. Rev. 0.7 0.7 草版草版 發(fā)布于發(fā)布于20014.2.20. 最初的USB3.0貢獻(xiàn)者評(píng)估草案。此版本是未被證實(shí)核準(zhǔn)的USB3.0協(xié)會(huì)草案,可能會(huì)發(fā)生變化。本文檔包括USB Type-C定義、特性、應(yīng)用和初始的規(guī)范。 Rev. Rev. 0.9 0.9 草版草版 發(fā)布于發(fā)布于2014.5.312014.5.31. .第二次USB3.0協(xié)會(huì)審查草案,USB Type-C工作組成員通過(guò)取得自于0.7草版中的反饋信息,對(duì)USB Type-C規(guī)范重新整合&更新,升級(jí)為現(xiàn)有的持續(xù)更新的規(guī)范。 Rev. Rev.
6、 0.90.98 8 草版草版 發(fā)布于發(fā)布于2014.7.162014.7.16. .升級(jí)了部份產(chǎn)品形態(tài)的PCB layout(參考). Rev. Rev. 1.0 1.0 正式版本于正式版本于2014.8.112014.8.11公布公布. .nUSB Type-C 規(guī)范發(fā)布時(shí)間 :USB Type-C 的規(guī)范的規(guī)范Page 8/72www.allbest-All BestMicro USB2.0, USB3.0, USB3.1 & Type-C 對(duì)比對(duì)比DescriptionMicro B USB2.0Micro B USB3.0USB3.0 PDUSB3.1Type-CInterf
7、ace W*H6.90*1.85 mm12.25*1.85 mm12.50*5.12 mm12.50*5.12 mm8.35*2.56mmContact Pitch0.65 mm0.65 mm2.00/2.50 mm2.00/2.50 mm0.50mmPin No. 5109924Transfer Speed480Mbps5Gbps5Gbps10Gbps20GbpsCurrent Rating1.5 A1.8 A5 A1.8 A3A/5AReversibleNNNNYCompatible/Micro USB2.0USB2.0USB2.0USB3.0No compatiblePhoton USB
8、家族每一代產(chǎn)品規(guī)格對(duì)比:USB Type-C 的規(guī)范的規(guī)范8.35mm2.56mmPage 9/72www.allbest-All BestUSB Type-C Pin Defineu Pin defineUSB Type-C Full-Feature Receptacle InterfaceUSB Type-C Full-Feature Plug Interface Reserved for Future Use (RFU) VCONN Available as an alternate power source Page 10/72www.allbest-All BestUSB Type-
9、C 的發(fā)展趨勢(shì)的發(fā)展趨勢(shì)2013201520172019USB Type C(10/20Gbps, 5A)USB 3.0 (5Gbps, 1.8A)USB 2.0(480Mbps, 1.5A)USB 3.1 (10Gbps, 1.8A)USB PD (35A)TypePage 11/72www.allbest-All Best未來(lái)未來(lái)現(xiàn)在現(xiàn)在過(guò)去過(guò)去DVIUSB 2.0Thunderbolt 1USB 1.0Mini DINIEEE 1394E-SATA+USBVGADisplay Port1.2HDMI 1.xUSB 3.1Data I/O影音介面影音介面DiiVAUSB 3.0HDMI 2
10、.0USB PD產(chǎn)品協(xié)會(huì)介面產(chǎn)品協(xié)會(huì)介面Roadmap現(xiàn)有現(xiàn)有未來(lái)未來(lái)Mini DPMicro DPMiniUSB 2.0MicroUSB 3.0MiniHDMIMicroHDMISTD 3.5mmAudio JackSlim typeAudio Jack1.輕薄窄輕薄窄2.Super speedType CPage 12/72www.allbest-All Best內(nèi)容內(nèi)容Type-C Basic InformationType-C Product IntroductionType C Design SimulationPage 13/72www.allbest-All BestType-C
11、 Product RoadmapAvailableTo be developedMid-Mount, HybridMid-Mount, Dual SMTTop-Mount, Hybrid2014Q42015Q1Super speed + PowerOnly Power DeliveryUSB2.0 + PowerFutureWater Proof TypeTop-Mount, Dual SMTPatent: 32 setsPlugRec. (USB2.0+PD)Rec. (Full Feature)Mid-Mount, SMTTop-Mount, SMTVertical TypePage 14
12、/72www.allbest-All BestSeriesType Spec.PhotoProfileReceptacle Mid-Mount, SMT1.D*W*H=9.67*8.95*3.162.Sink Height=0.80mm Top-Mount, SMT1.D*W*H=9.67*8.95*3.26 Mid-Mount, Dual SMT1.D*W*H=12.10*9.15*3.162.Sink Height=0.80mm Mid-Mount, Hybrid 1.D*W*H=12.10*9.15*3.162.Sink Height=0.80mm Top-Mount, Hybrid1.
13、D*W*H=11.80*9.18*3.28 Top-Mount, Dual SMT1.D*W*H=11.80*9.18*3.28Plug Cable end 1.W*H=8.25*2.40 Cable end 1.W*H=8.25*2.40 Cable end 1.W*H=8.25*2.40USB Type-C Family ListUSB Type-C Family ListPage 15/72www.allbest-All BestType 1_ Full Feature Mid-Mount Dual row SMT Type ALL BEST P/N:A141-52411-2HDual
14、SMTDWH超薄超薄 Schedule: Drawing date: Available Sample date: 2014/9/E MP date: 2014/11/M Character: Full Feature: 24 Pin D*W*H=12.10*9.15*3.16mm Center Height: CH=0.68mm Center Height可上下浮動(dòng)0.40mm. 體長(zhǎng)D可縮短至10.70mm.(已有短體樣品) Auto-Assembly & Steady Quality Patent protectionCHPage 16/72www.allbest-All Bes
15、tType 2_ Full Feature Mid-Mount Hybrid Type ALL BEST P/N:A141-62411-2HDIP + SMT 焊腳焊腳DWH超薄超薄 Schedule: Drawing date: Available Sample date: 2014/12/E MP date: 2015/Q1 Character: Full Feature: 24 Pin D*W*H=12.10*9.15*3.16mm Center Height: CH=0.68mm Center Height可上下浮動(dòng)0.40mm. 體長(zhǎng)D可縮短至10.70mm. Auto-Assemb
16、ly & Steady Quality Patent protectionCHPage 17/72www.allbest-All BestType 3_ Full Feature Top-Mount Hybrid Type ALL BEST P/N:A141-82411-2HDWHDIP + SMT 焊腳焊腳 Character: Full Feature: 24 Pin D*W*H=11.80*9.18*3.28mm 體長(zhǎng)D可縮短至10.40mm. Auto-Assembly & Steady Quality Patent protection Schedule: Drawi
17、ng date: Available Sample date: 2014/12/M MP date: 2015/Q1Page 18/72www.allbest-All BestType 4_ Full Feature Top-Mount Dual row SMT Type ALL BEST P/N:A141-72411-2HDual SMT 焊腳焊腳 Character: Full Feature: 24 Pin D*W*H=11.80*9.18*3.28mm 體長(zhǎng)D可縮短至10.40mm Auto-Assembly & Steady Quality Patent protection
18、 Schedule: Drawing date: Available Sample date: 2014/12/M MP date: 2015/Q1DWHPage 19/72www.allbest-All BestType 5_ USB2.0+Power Delivery Mid-Mount SMT Type ALL BEST P/N:A141-51611-2HDW Character: Pin Feature: 16 Pin D*W*H=9.67*8.95*3.16mm Center Height: CH=0.77mm Center Height 可上下浮動(dòng)0.40mm. 體長(zhǎng)D可縮短至8.
19、33mm. Auto-Assembly & Steady Quality Patent protection超薄超薄 Schedule: Drawing date: Available Sample date: 2014/10/E MP date: 2014/12/MHCHPage 20/72www.allbest-All BestType 6_ USB2.0+Power Delivery Top-Mount SMT Type ALL BEST P/N:A141-71611-2HDW Character: Full Feature: 16 Pin D*W*H=9.67*8.95*3.2
20、6mm 體長(zhǎng)D可縮短至8.33mm. Auto-Assembly & Steady Quality Patent protectionH Schedule: Drawing date: Available Sample date: 2014/12/E MP date: 2015/Q1Page 21/72www.allbest-All BestType 7_ Cable end USB2.0+Powe Delivery USB2.0+Power Delivery ALL BEST P/N:A140-01211-1HWH Character: Full Feature: 12 Pin W*
21、H=8.25*2.40mm Auto-Assembly & Steady Quality Patent protection Schedule: Drawing date: Available Sample date: 2014/9/E MP date: 2014/11/M配套零件Page 22/72www.allbest-All BestType 8_ Cable end Full feature Full feature ALL BEST P/N:A140-02211-1HWH Schedule: Drawing date: Available Sample date: 2014/
22、9/E MP date: 2014/11/M Character: Full Feature: 22 Pin W*H=8.25*2.40mm Auto-Assembly & Steady Quality Patent protection配套零件Page 23/72www.allbest-All BestType 9_ Cable end only power delivery Only power delivery ALL BEST P/N: A140-00811-1HWH Character: Full Feature: 8 Pin W*H=8.25*2.40mm Auto-Ass
23、embly & Steady Quality Patent protection Schedule: Drawing date: Available Sample date: 2014/12/E MP date: 2015/Q1配套零件Page 24/72www.allbest-All Best內(nèi)容內(nèi)容Type-C Basic InformationType-C Product IntroductionType C Design SimulationPage 25/72www.allbest-All BestEngineering AnalysisEngineering Analysi
24、s Efficient, computerized, optimized function in the early design stage. Product DesignVirtual PrototypingDesign VerificationPrototypeProductionTestingStructural AnalysisFunctional SimulationConcurrent ProcessProcessing SimulationStamping SimulationMold flow SimulationNF evaluationInsertion/extracti
25、on forceHFSS AnalysisPage 26/72www.allbest-All Best The molding condition is set as:Material : LCP E6808LHFMelt Temp :350Mold Temp :100Flow rate :20cm3/sPacking time :0.3sPacking pressure : 80% of max. injection pressureThe mold flow meshes are shown as below:439987 elementsGatePage 27/72www.allbest
26、-All Best20%40%60%80%95% The max. injection pressure is 17.07MPa, so it is acceptable.Max. pressure: 17.07MPaPage 28/72www.allbest-All BestWarpage in X- dir.Key message: The Max. warpage in X-direction is 0.002mm The Max. warpage in Y-direction is 0.014mm. The Max. warpage in Z-direction is 0.004mm.
27、 The warpage risk is low.Warpage in Z- dir.Unit: mm0.0020.002Warpage in Y- dir.0.0140.0010.004Page 29/72www.allbest-All BestAir trapsWeld linesVolumetric shrinkage The volumetric shrinkage in the thickest wall is over 5% may result in sink marks. The welding lines do not develop in the function or a
28、ppearance zone, so the welding line risk is low. The air traps in green zone as shown in the right above figure. So core partition or air vent is suggested there.Page 30/72www.allbest-All Best The max. injection pressure is 17.07MPa, so it is acceptable. The max. warpage in X-direction is 0.002mm Th
29、e max. warpage in Y-direction is 0.014mm. The max. warpage in Z-direction is 0.004mm The warpage risk is low The volumetric shrinkage in the thickest wall is over 5% may result in sink marks. The welding lines do not develop in the function or appearance zone, so the welding line risk is low. The ai
30、r traps in green zone as shown in the right above figure. So core partition or air vent is suggested there.Warpage in Z- dir.0.0010.004Max. pressure: 17.07MPaPage 31/72www.allbest-All Best The molding condition is set as:Material : LCP E6808LHFMelt Temp :350Mold Temp :100Flow rate :20cm3/sPacking ti
31、me :0.3sPacking pressure : 80% of max. injection pressureThe mold flow meshes are shown as below:241717 elementsGatePage 32/72www.allbest-All Best20%40%60%80%95% As shown in the above figures, the filling processes are fluent. The max. injection pressure is 51.3MPa, so it is acceptable.Max. pressure
32、: 51.3MPaPage 33/72www.allbest-All BestWarpage in X- dir.Key message: The Max. warpage in X-direction is 0.005mm The Max. warpage in Y-direction is 0.002mm. The Max. warpage in Z-direction is 0.001mm. The warpage risk is low.0.0050.0020.002Warpage in Y- dir.Warpage in Z- dir.Unit: mm0.001Page 34/72w
33、ww.allbest-All BestAir trapsWeld linesVolumetric shrinkage The volumetric shrinkage in the thickest wall is over 5% may result in sink marks. The welding lines do not develop in the function or appearance zone, so the welding line risk is low. The air traps in green zone as shown in the right above
34、figure. So core partition or air vent is suggested there.Page 35/72www.allbest-All Best As shown in the above figures, the filling processes are fluent. The max. injection pressure is 51.3MPa, so it is acceptable. The max. warpage in X-direction is 0.005mm The max. warpage in Y-direction is 0.002mm.
35、 The max. warpage in Z-direction is 0.001mm The warpage risk is low The volumetric shrinkage in the thickest wall is over 5% may result in sink marks. The welding lines do not develop in the function or appearance zone, so the welding line risk is low. The air traps in green zone as shown in the rig
36、ht above figure. So core partition or air vent is suggested there.Max. pressure: 51.3MPa0.0020.002Warpage in Y- dir.Page 36/72www.allbest-All Best The molding condition is set as:The mold flow meshes are shown as below:375299elementsGateMaterial : LCP E6808LHFMelt Temp :350Mold Temp :100Flow rate :2
37、0cm3/sPacking time :0.3sPacking pressure : 80% of max. injection pressurePage 37/72www.allbest-All Best20%40%60%80%95% As shown in the above figures, the filling processes are fluent. The max. injection pressure is 29.25MPa, so it is acceptable.Max. pressure: 29.25MPaPage 38/72www.allbest-All BestWa
38、rpage in X- dir.Key message: The Max. warpage in X-direction is 0.004mm The Max. warpage in Y-direction is 0.006mm. The Max. warpage in Z-direction is 0.002mm. The warpage risk is low.0.0040.003Warpage in Y- dir.Warpage in Z- dir.Unit: mm0.0060.0020.002Page 39/72www.allbest-All BestAir trapsWeld lin
39、esVolumetric shrinkage The volumetric shrinkage in the thickest wall is over 5% may result in sink marks. The welding lines do not develop in the function or appearance zone, so the welding line risk is low. The air traps in green zone as shown in the right above figure. So core partition or air ven
40、t is suggested there.Page 40/72www.allbest-All Best As shown in the above figures, the filling processes are fluent. The max. injection pressure is 29.25MPa, so it is acceptable. The max. warpage in X-direction is 0.004mm The max. warpage in Y-direction is 0.006mm. The max. warpage in Z-direction is
41、 0.002mm The warpage risk is low The volumetric shrinkage in the thickest wall is over 5% may result in sink marks. The welding lines do not develop in the function or appearance zone, so the welding line risk is low. The air traps in green zone as shown in the right above figure. So core partition
42、or air vent is suggested there.Max. pressure: 29.25MPaWarpage in X- dir.0.0040.003Page 41/72www.allbest-All Best The molding condition is set as:Material : LCP E6808LHFMelt Temp :350Mold Temp :100Flow rate :20cm3/sPacking time :0.3sPacking pressure : 80% of max. injection pressureThe mold flow meshe
43、s are shown as below: 337895 elementsGatePage 42/72www.allbest-All Best20%40%60%80%95% As shown in the above figures, the filling processes are fluent. The max. injection pressure is 23.89MPa, so it is acceptable.Max. pressure:23.89MPaPage 43/72www.allbest-All BestWarpage in X- dir.Key message: The
44、Max. warpage in X-direction is 0.002mm The Max. warpage in Y-direction is 0.01mm. The Max. warpage in Z-direction is 0.005mm. The warpage risk is low.Warpage in Y- dir.Warpage in Z- dir.Unit: mm0.0020.0020.010.010.005Page 44/72www.allbest-All BestAir trapsWeld linesThe welding lines do not develop i
45、n the function or appearance zone, so the welding line risk is low. The air traps in green zone as shown in the right above figure. So core partition or air vent is suggested there.Page 45/72www.allbest-All Best As shown in the above figures, the filling processes are fluent. The max. injection pres
46、sure is 23.89MPa, so it is acceptable. The max. warpage in X-direction is 0.002mm The max. warpage in Y-direction is 0.01mm. The max. warpage in Z-direction is 0.005mm The warpage risk is low The welding lines do not develop in the function or appearance zone, so the welding line risk is low. The ai
47、r traps in green zone as shown in the right above figure. So core partition or air vent is suggested there.0.010.01Warpage in Y- dir.Max. pressure:23.89MPaPage 46/72www.allbest-All Best The molding condition is set as:Material : LCP E6808LHFMelt Temp :350Mold Temp :100Flow rate :20cm3/sPacking time
48、:0.3sPacking pressure : 80% of max. injection pressureThe mold flow meshes are shown as below:71967 elementsGate Page 47/72www.allbest-All Best20%40%60%80%95% As shown in the above figures, the filling processes are fluent. The max. injection pressure is 10.25MPa, so it is acceptable.Max. pressure:
49、10.25MPaPage 48/72www.allbest-All BestWarpage in X- dir.Key message: The Max. warpage in X-direction is 0.001mm The Max. warpage in Y-direction is 0.001mm. The Max. warpage in Z-direction is 0.002mm. The warpage risk is low.Warpage in Y- dir.Warpage in Z- dir.Unit: mm0.0010.0010.0010.0020.001Page 49
50、/72www.allbest-All BestAir trapsWeld lines The welding lines do not develop in the function or appearance zone, so the welding line risk is low. The air traps in green zone as shown in the right above figure. So core partition or air vent is suggested there.Page 50/72www.allbest-All Best As shown in
51、 the above figures, the filling processes are fluent. The max. injection pressure is 10.25MPa, so it is acceptable. The max. warpage in X-direction is 0.001mm The max. warpage in Y-direction is 0.001mm. The max. warpage in Z-direction is 0.002mm The warpage risk is lowThe welding lines do not develo
52、p in the function or appearance zone, so the welding line risk is low. The air traps in green zone as shown in the right above figure. So core partition or air vent is suggested there.Max. pressure: 10.25MPaWarpage in Z- dir.0.0020.001Page 51/72www.allbest-All BestMF modelStep1Move rigid surface of
53、plug.Step2Move rigid surface of plug to its original state.Symmetry constraint YFixed allRigid surface of HSGMating directionRigid surface of PlugPage 52/72www.allbest-All Bestmax stressSimulation result worst caseMF1st=274gfMF2nd=230gfUMF2nd=435gfUMF1st=514gf0.05mmPage 53/72www.allbest-All Best The
54、 report aims to providing the stress analysis for the contacts of USB C type.Plug ReceptaclePage 54/72www.allbest-All BestPage 54Material properties: Loading History:Case : contact NF analysis for USB. - Step1 : take rigid surface to press the contact bellow max. deflection - Step2 : release the rig
55、id surface and check the results . Friction coefficient: 0;Elements: 3D8 node solid elements “C3D8R” are used for the contact.FEM ModelingRigid surfaceRigid surface for shellFixed IM areaPage 55/72www.allbest-All BestDimension chain:Work case:A/2+B-C+T-D/2=0T=C+D/2-A/2-BWorst case (max. deflection):
56、T-C+B+A/2-E/2=0 T=C-A/2+E/2-BWorst case (min. deflection):D-T+C-B-A/2-E/2=0 T=D+C-B-A/2-E/2ABCTDEResults:The deflection range of contact is 0.32+/0.07mm under work case (Plug 自由插入,自適應(yīng)調(diào)整位置);1.The deflection range of contact is 0.37+/-0.07mm under max. deflection. and 0.27+/-0.08mm under min. deflecti
57、on (Plug強(qiáng)貼著塑膠壁插入,一側(cè)幹涉量最大狀況,另一側(cè)幹涉量最小狀況).Page 56/72www.allbest-All BestMaterial: C7035 TM06Key message:1.The NF nominal deflection is 37.76gf,and 22.42gf under min. deflection.2.The spring rate for the contact is 118gf/mm.3.The max. P.S. is 0.09mm(20%).Stress max. deflectionP.S. 0.09mm42.76gf0.44mmPag
58、e 57/72www.allbest-All BestMaterial : NKC388-ESHKey message:1.The NF nominal deflection is 36.80gf, and 21.85gf under min. deflection.2.The spring rate for the contact is 115gf/mm.3.The max. P.S. is 0.05mm(11%).44.43gf0.44mmStress max. deflectionP.S. 0.05mmPage 58/72www.allbest-All BestConclusion:1.
59、The NF curves for different materials are shown as below:Page 59/72www.allbest-All BestNF modelStep1Move rigid surface of shell.Step2Move rigid surface.Step3Move rigid surface to its original state.Rigid surface of shellRigid surface Rigid surface of HSGFixed allSymmetry-XLoading directionLoading directionLoading directionPage 60/72www.allbest-All BestSim
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