XX電站燃油系統(tǒng)調(diào)試方案

1、燃油系統(tǒng)調(diào)試方案 XX電站XX POWER STATION編號(hào)SERIAL NO燃油系統(tǒng)調(diào)試方案OIL-FIRED SYSTEMATICAL TRIAL RUN PROGRAM共8頁(yè)8 PAGESXX電站XX POWER STATION燃油系統(tǒng)調(diào)試方案OIL-FIRED SYSTEMATICAL TRIAL RUN PROGRAM修改內(nèi)容MODIFICATION CONTAIN修改人MODIFICATOR審核、批準(zhǔn)CHECK AND APPROVE1234調(diào)試單位：（簽字） 年 月 日總包單位：（簽字） 年 月 日 業(yè)主單位：（簽字） 年 月 日目 錄1燃油系統(tǒng)概述41 DESCRIPTION

2、 OF OIL-FIRED SYSTEM 42調(diào)試目的42 TRIAL RUN PURPOSE 43編制依據(jù)43 COMPOSING BACKGROUND 44調(diào)試的項(xiàng)目44 TRIAL RUN ITEM 45調(diào)試應(yīng)具備的條件55 CONDITION FOR TRIAL RUN 56調(diào)試方法和步驟56 TRIAL RUN MODE AND STEP 57注意事項(xiàng)67 BEWARENESS 68組織分工68 TEAM WORK OF ORGANIZATION 6燃油系統(tǒng)調(diào)試方案OIL-FIRING SYSTEM TESTING PROGRAM1 燃油系統(tǒng)概述（DESCRIPTION）：點(diǎn)火用0#

3、輕柴油，由汽車運(yùn)輸，經(jīng)卸油泵直接卸入油罐，供油時(shí)經(jīng)油罐出油管進(jìn)入兩臺(tái)油泵給鍋爐供油，在供油泵前設(shè)有油過(guò)濾器，管道吹掃汽源用壓縮空氣，油泵燃油流量計(jì)，進(jìn)入鍋爐供油管道和鍋爐燃燒器，燃油壓力由燃油再循環(huán)進(jìn)行調(diào)整，油壓調(diào)節(jié)接入DCS操作。- THE NO。0 LIGHT SOLAR IS USED FOR LIGHTING，WHICH IS SUPPLIED BY OIL TANK AND FLOWS OUT THROUGH THE TWO UNITS OF OIL FILTER PUMP WHEN OILING THE BOILER。- USE AIR COMPRESSOR，F(xiàn)LOWMETER O

4、F OIL PUMP FOR PURGING STEAM SUPLLYING LINE。- ENTERING TO OILING LINE AND BURNER OF BOILER。- OIL PRESSURE IS ADJUSTED BY OIL RECYCLE，OIL PRESSURE ACCOMODATION，BREAK IN DCS OPERATION。2調(diào)試目的（TESTING PURPOSE）：為確保油點(diǎn)火系統(tǒng)安全運(yùn)行，在投用前對(duì)油罐及油管路進(jìn)行吹掃，使管道安裝留下的臟污、銹蝕等雜物徹底吹掃干凈（用壓縮空氣吹掃）；TO ENSURE THE SAFETY OPERATION OF

5、OIL LIGHTING SYSTEM，BEFORE USING IT，PLEASE PURGE THE OIL TANK AND OIL LINE FIRST，AND THEN CLEAN UP THE CONTEMINANT OF TRASH AND CORROSION（PURGE WITH AIR COMPRESSION）；檢驗(yàn)油槍的霧化情況是否符合設(shè)計(jì)要求，滿足鍋爐運(yùn)行需要；CHECK THE OTOMIZING SITUATION OF OIL GUN WHETHER MATCH WITH THE DESIGN REQUEST OR NOT，AND FILL THE NEED OF

6、BOILER OPERATION；試驗(yàn)點(diǎn)火油系統(tǒng)程控裝置可靠性及靈敏性。TEST THE REALIBILITY AND FLEXIBILITY OF DEVICE OF IGNATION OIL SYSTEM。3編制依據(jù)（COMPOSING BACKGROUND）：31電力工業(yè)鍋爐監(jiān)察規(guī)程SD167-85；31POWER INDUSTRY BOILER INSPECTION RULESD167-85；32蒸汽鍋爐安全技術(shù)監(jiān)察規(guī)程32STEAM BOILER SAFETY TECHNICAL INSPECTION RULE33電力建設(shè)施工及驗(yàn)收技術(shù)規(guī)范（鍋爐機(jī)組篇）DL/T5047-9533P

7、OWER INDUSTRY BUILDING OPERATION AND ACCEPTANCE TECHNICAL RULE（BOILER UNIT PART）DL/T5047-9534鍋爐規(guī)程34BOILER REGULATION35附屬規(guī)程和服務(wù)規(guī)程35SUBSIDIARY RULE AND SERVICE RULE36火電施工質(zhì)量檢驗(yàn)及評(píng)定標(biāo)準(zhǔn)（鍋爐篇）1996版36THERMAL POWER OPERATION QUALITY TEST AND EVALUATION STANDARD4調(diào)試的項(xiàng)目（TESTING ITEM）：41檢查管路的吹掃是否能滿足霧化片的要求。41 CHECK W

8、HETHER THE PURGE OF PIPE LINE CAN SATISFY THE REQUEST OF OTOMIZER PLATE。42燃油罐及其附屬管道.閥門的嚴(yán)密性，油槍霧化狀況（包括該鍋爐的油槍），各電磁閥的程序控制。42 OIL TANK AND ITS SUBSIDIARY LINE，VALVE TIGHTNESS，OILGUN OTOMIZED SITUATION（INCLUDING THE BOILER OIL GUN）AND EACH PROCEDURE CONTROL OF MAGNET VALVE。5.系統(tǒng)調(diào)試應(yīng)具備的條件（CONDITION FOR SYSTE

9、M TESTING）：51廠區(qū)燃油系統(tǒng)安裝結(jié)束，整個(gè)系統(tǒng)吹掃和水壓試驗(yàn)合格；51 AFTER FINISHING THE OIL SYSTEM INSTALLATION IN PLANT ZONE AND TESTING ACCEPTANCE OF ENTIRE PURGING SYSTEM AND HYDROLIC;52系統(tǒng)管道吹掃完畢；52 AFTER FINISHING THE PURGING OF SYSTEM OIL LINE;53系統(tǒng)DCS已設(shè)置完畢，閥門單體調(diào)試結(jié)束，控制系統(tǒng)達(dá)到正常工作條件；53 DCS SYSTEM HAS BEEN SET,END OF VALVE SING

10、LE TEST,CONTROL SYSTEM HAS REACHED TO NORMAL WORKING CONDITION;54消防系統(tǒng)已完善；54 COMPLETION OF FIRE SYSTEM;55管路固定牢固，掛牌清晰；55 FIX AND FIRM OF OIL LINE HANG TAG IS CLEARLY；56周圍道路暢通，無(wú)妨礙操作的腳手架、垃圾、易燃物品等雜物；56 SURROUNDING AREA ROADS ARE SMOOTH，NO OPERATION DISTURBANCE SUCH AS SCAFFOLDING，RUBISH AND INFLAMMABLE T

11、HINGS；57各油泵及動(dòng)力設(shè)施已能正常帶電，試運(yùn)已合格；57 IF EACH OIL PUMP AND POWER OPERATION CAN NORMALLY ELECTRITY，THAT MEANS THE TEST IS ACCEPTED58系統(tǒng)各壓力表齊全完整；58 EACH PRESSURE GANGE OF SYSTEM IS COMPLETED6調(diào)試方法和步驟（TESTING MODE AND STEP）：6.1鍋爐燃油系統(tǒng)的水沖洗：6.1 WATER WASHING FOR OIL FIRING SYSTEM；6.1.1第一步?jīng)_洗卸油管路，卸油口到油罐的管路,從油罐排污處排入

12、地溝。6.1.1 THE FIRST STEP IS TO WASH THE DISASSEMBLE OIL LINE，F(xiàn)ROM PORT OIL TANK，F(xiàn)ROM THE BLOWING TANK BLOWS TO THE DITCH。6.1.2第二步?jīng)_洗進(jìn)油管到爐前燃油系統(tǒng)，在爐前燃油操作臺(tái)或油槍前接臨時(shí)管排地溝(燃油調(diào)整門暫時(shí)不裝或從門蓋處接臨時(shí)管)。6.1.2 THE SECOND STEP IS TO WASH FROM OIL LEAD TO OIL FIRING SYSTEM OF FRONT BOILER，AT OIL OPERATING CONSOLE OF FRONT B

13、OILER OR FRONT OIL GUN CONNECT TO TEMPORARY PIPE BLOWING DITCH （NO ADJUSTING DOOR FOR TEMPORARY OR CONNECT A TEMPORARY PIPE FROM DOOR COVER）6.2燃油系統(tǒng)吹掃6.2 OIL SYSTEM PURGING 6.2.1燃油系統(tǒng)水沖洗完成后，用壓縮空氣進(jìn)行吹掃，進(jìn)一步清除系統(tǒng)中的雜物。壓縮空氣吹掃壓力大于0.6MPa。吹出介質(zhì)潔凈為合格，吹掃次數(shù)不少于2次。結(jié)束后停止吹掃，清除死角積渣。6.2.1 - AFTER WASHING THE SYSTEM，PURGE

14、 WITH AIR COMPRESSION，THEN CLEAN UP THE CONTAMINANT FROM THE SYSTEM。- PURGING PRESSURE OF AIR COMPRESSION MUST BE BIGGER THAN 0.6Mpa。- IF BLOWING OUT MEDIUM IS CLEAN THEN THE TEST IS ACCEPTED。- PURGING MUST BE OVER 2 TIMES。- STOP PURGING AFTER FINISHING THE TEST，AND CLEAN UP THE LEAD CORNER6.3燃油系統(tǒng)的靜

15、、動(dòng)態(tài)試驗(yàn)6.3 STATIC，DYNAMIC TEST OF OIL SYSTEM6.3.1燃油系統(tǒng)的靜態(tài)試驗(yàn)6.3.1 STATIC TEST OF OIL SYSTEM6.3.1.1對(duì)系統(tǒng)中閥門進(jìn)行遠(yuǎn)方開關(guān)試驗(yàn)檢查，保證各閥門開關(guān)正確，動(dòng)作靈活。6.3.1.1PROCEED A REMOTE CONTROL TEST CHECK FOR VALVE WHICH IS IN SYSTEM，ENSURE EACH VALVE SWICHES ARE EXACTLY，AND FLAXIBILITY IN ACTION。6.3.1.2對(duì)燃油系統(tǒng)的所有監(jiān)視測(cè)點(diǎn)、儀表進(jìn)行檢查，保證可準(zhǔn)確投入。6.3

16、.1.2 CHECK ALL MONITORING TEST POINT，METER OF OIL SYSTEM，ENSURE CAN OPERATE CORRECTLY。6.3.1.3進(jìn)行供油泵聯(lián)動(dòng)保護(hù)試驗(yàn)。6.3.1.3 PROCEED THE GANG PROTECTION TEST OF OILING PUMP。6.3.1.4檢查油槍、點(diǎn)火槍安裝位置,觀察伸入長(zhǎng)度是否合適；火檢安裝位置是否正確。6.3.1.4 CHECK THE INSTALLATION POSITION OF OIL GUN AND LIGHTING GUN，OBSERVE WHETHER THE EXPANTION

17、 LENGTH IS FIX OR NOT；AND MOUNTING POSITION OF FIRED CHECKING IS CORRECT OR NOT。6.3.1.5利用燃油對(duì)油槍進(jìn)行霧化試驗(yàn)，檢查霧化粒度、霧化角及出力狀況。6.3.1.5 USE OIL OR WATER TO BE ITS MEDIUM，PROCEED OTOMIZING TEST TOWARD OIL GUN，CHECK THE OTOMIZING OF GRAM，ANGLE AND OUTPUT CONDITION。6.3.1.6油槍、點(diǎn)火槍進(jìn)退試驗(yàn)和點(diǎn)火槍打火試驗(yàn)是否正常。6.3.1.6 CHECK THE

18、EFFECTIVENESS TEST OF OIL GUN，LIGHTING GUN AND IGNITION TEST FOR LIGHTING GUN ARE NORMAL OR NOT。6.4.2燃油系統(tǒng)的動(dòng)態(tài)試驗(yàn)6.4.2 DYNAMIC TEST OF OIL SYSTEM6.4.2.1系統(tǒng)靜態(tài)試驗(yàn)結(jié)束后，對(duì)燃油系統(tǒng)通油循環(huán)。循環(huán)過(guò)程中，對(duì)系統(tǒng)中各測(cè)點(diǎn)進(jìn)行動(dòng)態(tài)檢查，視情況對(duì)油泵進(jìn)口濾網(wǎng)進(jìn)行打開清洗。6.4.2.1 AFTER DYNAMIC TEST，CIRCULATING WITH OIL。DURING PROCESSING，PROCEED THE DYNAMIC CHECK TO

19、 EVERY CHECK POINTS OF SYSTEM，AND DEPEND ON SITUATION CAN OPEN AND WASH THE OIL PUMP FILTER。6.4.2.2按油泄漏試驗(yàn)程序進(jìn)行油泄漏試驗(yàn)，試驗(yàn)結(jié)束后進(jìn)行點(diǎn)火試驗(yàn)。6.4.2.2 PROCEED THE OIL-LEAK TEST BY FOLLOWING THE OIL-LEAD TESTING PROCEDURE，AFTER THAT MAKE A TEST FOR IGNITION。6.4.3油槍點(diǎn)火試驗(yàn)6.4.3 OIL GUN IGNITION TEST6.4.3.1給鍋爐上水至正常水位。6.4

20、.3.1 FEEL THE WATER TO THE BOILER INTO A NORMAL WATER LEVEL。6.4.3.2啟動(dòng)引、送風(fēng)機(jī)，調(diào)整好爐膛壓力，啟動(dòng)吹掃程序進(jìn)行爐膛吹掃。6.4.3.2 START ID FAN，F(xiàn)ORCED-DRAFT FAN，ADJUST FURNACE PRESSURE，START PURGING PROCEDURE THEN PROCEED FURNACE PURGE。6.4.3.3調(diào)整好燃油母管壓力，開啟各燃油手動(dòng)門,從床下點(diǎn)火器開始逐個(gè)試驗(yàn);6.4.3.3 ADJUST OIL-FIRED MAIN PIPING PRESSURE，OPEN E

21、VERY OIL-FIRED HAND OPERATED DOOR，START TO MAKE A SUCCESSIVE TEST FROM UNDER BED LIGHTER。6.4.3.4按照油槍點(diǎn)火程序進(jìn)行油槍點(diǎn)火。就地打開臨近的觀火孔,觀察油槍、點(diǎn)火槍進(jìn)退及點(diǎn)火槍打火情況。6.4.3.4 PROCEED OIL GUN LIGHTING BY FOLLOWING OIL GUN LIGHTING PROCEDURE。AND IN - OPEN THE NEAREST PEEP-HOLE，OBSERVE OIL GUN，SITUATION OF FLEXIBILITY AND IGNIT

22、ION OF IGNITION GUN。6.4.3.5油槍點(diǎn)燃后，調(diào)整好油壓、調(diào)節(jié)輔助風(fēng)擋板開度,同時(shí)觀察火焰油槍燃燒情況；6.4.3.5 AFTER LIGHTING THE OIL GUN，ADJUST THE OIL PRESSURE，AUXILIARY AIR DAMPER LIFT，AT SAME TIME OBSERVE THE BURNING SITUATION OF FLAME OIL GUN。6.4.3.6同樣的方法點(diǎn)燃所有的油槍。 6.4.3.6 LIGHTS ALL THE OIL GUNS WITH THE SAME METHOD。7注意事項(xiàng)（PRECAUTION）：7

23、1吹掃范圍內(nèi)不得有無(wú)關(guān)人員，以防發(fā)生意外。71 TO KEEP FROM ACCIDENT，NO UNCONCERNED MAN IN THE PURGING AREA。72恢復(fù)系統(tǒng)，嚴(yán)格按照施工技術(shù)進(jìn)行施工，管內(nèi)不應(yīng)進(jìn)入雜物。72 RESTORE THE SYSTEM，STRICTLY FOLLOW THE OPERATION PROCEDURE OF OPERATING，NO CONTEMINANT IS INSIDE THE PIPE。73注意空壓機(jī)溫度、電流及出氣壓力在額定值內(nèi)，保證設(shè)備安全運(yùn)行。73 BEWARE OF TEMPERATURE OF AIR COMPRESSOR，CU

24、RRENT AND AIR OUT PRESSURE ARE IN THE RATED VALUE，AND ENSURE ALL EQUIPMENTS ARE RUNNING SAFETY74周圍應(yīng)注意防火，所有動(dòng)火工作均應(yīng)停止，并備有足夠的消防器材。74 BEWARE OF FIRE AT SURROUNDING，ALL FIRED WORKS HAVE TO STOP，AND SHOULD HAVE ENOUGH FIRED EQUIPMENTS。75吹掃管路應(yīng)固定牢固，防止出現(xiàn)擺尾現(xiàn)象。75 PURGE LINE MUST FIX AND FIRM，PREVENT FROM - TAIL

25、 APEARING SITUATION。76作霧化試驗(yàn)時(shí)應(yīng)仔細(xì)檢查油系統(tǒng)有無(wú)泄漏，出現(xiàn)異常立即停止設(shè)備運(yùn)行。76 WHEN ATOMIZING TEST MUST CHECK CAREFFULY THE LEAKAGE OF OIL SYSTEM，IF FIND ANOMALY STOP THE RUNNING IMMEDIATELY。8組織分工（TEAM ASSIGNMENT WORK）：8.1施工單位：8.1 OPERATION UNUT：8.1.1負(fù)責(zé)燃油系統(tǒng)調(diào)試方案的編寫。8.1.1 RESPONSIBLE TO THE COMPOSING OF OIL SYSTEM TESTING

26、PROGRAM。8.1.2負(fù)責(zé)系統(tǒng)試驗(yàn)作業(yè)技術(shù)指導(dǎo)。8.1.2 RESPONSIBLE TO THE TECHNICAL INSTRUCTION OF SYSTEM TESTING OPERATION8.1.3參加負(fù)責(zé)燃油調(diào)試的工作、質(zhì)量檢查，記錄工作。8.1.3 ATTEND TO RESPONSE THE WORK OF OIL FIRING TEST，QUALITY CHECK，AND RECORD。8.1.4參加試驗(yàn)檢查、記錄工作。8.1.4 ATTEND TO THE WORK OF TESTING CHECK AND RECORD。8.1.5負(fù)責(zé)現(xiàn)場(chǎng)安全設(shè)施完善工作。8.1.5 R

27、ESPONSIBLE TO FIELD SAFETY CONTROL PERFECT WORK。8.1.6負(fù)責(zé)現(xiàn)場(chǎng)消防工作。8.1.6 RESPONSIBLE TO FIELD FIRING WORK。8.2生產(chǎn)單位：8.2 PRODUCTION UNIT：8.2.1根據(jù)調(diào)試要求進(jìn)行操作，當(dāng)與鍋爐運(yùn)行規(guī)程有抵觸時(shí)，以運(yùn)行規(guī)程為準(zhǔn)。8.2.1 PROCEED OPERATION BY FOLLOWING TESTING REQUEST，WHEN IT - WITH BOILER OPERATION CODE，IT SHOULD BASE ON OPERATION RULEFOR ITS STANDARD。8.2.2負(fù)責(zé)燃油泵的操作調(diào)整和控制，以及現(xiàn)場(chǎng)安全工作。8.2.2 RESPONSIBLE TO OPERATION ADJUSTMENT AND CONTROL FOR OIL PUMP，AND SAFETY WORK IN -。8.2.3參加系統(tǒng)調(diào)試前的檢查工作，調(diào)試中的記錄工作及事