倫茨(Lenze)8600系列變頻器英文說明書

1、edb8600ue00387996knzeoperating instructionsfrequency inverters 8600 seriesthese operating instructions are valid for controllers with the nameplate data:8601e.6x.6x8602e.6x.6x8603e.6x.6x8604e.6x.6x8605e.6x.6x8606e.6x.6x8607e.6x.6x8608e.6x.6x8609e.6x.6x8610e.6x.6x8611e.6x.6x8612e.6x.6x8613e.6x.6x8614

2、e.6x.6x8615e.6x.6xcontroller typebuilt-in unit (enclosure ip20)hardware version + indexsoftware version + indexcorresponds to the german edition of 22/11/1995revised:edition of:12/02/1996 06/11/1996how to use these operating instructions.to locate information on specific topics, simply refer to the

3、table of contents at the beginning and to the index at the end of the operating instructions.these operating instructions use a series of different symbols to provide quick reference and to highlight important items.this symbol refers to items of information intended to facilitate operation.notes wh

4、ich should be observed to avoid possible damage to or destruction of equipment.notes which should be observed to avoid health risks to the operating personnel.1ageneral safety and operating instructions for drive convertersin conformity with the low-voltage directive 79/23/eec1. generalin operation,

5、 drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also moving or rotating parts, as well as hot surfaces.in case of inadmissible removal of the required covers, or improper use, wrong installation or maloperation, there is the danger of serious pers

6、onal injury and damage to property. for further information, see documentation.all operations serving transport, installation and commissioning as well as maintenance are to be carried out by skilled technical personnel. (observe iec 364 or celec hd 384 or din vde 0100 and iec 664 or din/vde 0110 an

7、d national accident prevention rules!)for the purposes of these basic safety instructions, "skilled technical personnel" means persons who are familiar with the installation, mounting, commissioning and operation of the product and have the qualifications needed for the performance of thei

8、r functions.2. intended usedrive converters are components designed for inclusion in electrical installations or machinery.in case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform t

9、o the provisions of the directive 89/392/eec (machinery safety directive - msd). account is to be taken of en 60204.commissioning (i.e. the starting of normal operation) is admissible only where conformity with the emc directive (89/336/eec) has been established.the drive converters meet the require

10、ments of the low-voltage directive 73/23/eec. they are subject to the harmonized standards of the series pren 50178/din vde 0160 in conjunction with en 50439-1/vde 0660, part 500, and en 60146/vde 0558.the technical data as well as information concerning the supply conditions shall be taken from the

11、 rating plate and from the documentation and shall be strictly observed.3. transport, storagethe instructions for transport, storage and proper use shall be complied with.the climatic conditions shall be in conformity with pren 50178.4. installationthe installation and cooling of the appliances shal

12、l be in accordance with the specifications in the pertinent documentation.the drive converters shall be protected against excessive strains. in particular, no components must be bent or isolating distances altered in the course of transportation or handling. no cantact shall be made with electronic

13、components and contacts. drive converters contain electrostatic sensitive components which are liable to damage through improper use. electric components must not be mechanically damaged or destroyed (potential health risks).5. electrical connectionwhen working on live drive converters, the applicab

14、le national accident prevention rules (e.g. vb 4) must be complied with.the electrical installation shall be carried out in accordance with the relevant requirements (e.g. cross sectional areas of conductors, fusing, pe connection). for further information, see documentation.instructions for the ins

15、tallation in accordance with the emc requirements, like screening, earthing, location of filters and wiring, are contained in the drive converter documentation. they must always be complied with, also for drive converters bearing a ce marking. observance of the limit values required by emc law is th

16、e responsibility of the manufacturer of the installation or machine.6. operationinstallations, which include drive converters shall be equipped with additional control and protective devices in accordance with the relevant applicable safety requirements, e.g. act respecting technical equipment, acci

17、dent prevention rules, etc. changes to the drive converters by means of the operating software are admissible.after disconnection of the drive converter from the voltage supply, live applicance parts and power terminals must not be touched immediately because of possibly energized capacitors. in thi

18、s respect, the corresponding signs and markings on the drive converter must be respected.during operation, all covers and doors shall be kept closed.7. maintenance and servicingthe manufacturers documentation shall be followed.keep safety instructions in a safe place!please observe the product-speci

19、fic safety and operating instructions stated in these operating instructions.2contents4.1 power connections4.1.1 tightening torques of the power terminals4.2 go門tol connections4.2.1 analog inputs and outputs4.2.2 further inputs and outputs4.2.3 description of the analog inputs and outputs4.2.4 descr

20、iption of other inputs and outputs4.2.5 digital inputs and outputs4.2.6 description of the digital inputs and outputs4.2.7 frequency output 6+ fd4.3 operation with dc bus supply4.3.1 connection of several drives for energy-sharing4.3.2 dc voltage supply4.4 screenings4.5 grounding of control electron

21、ics4.6 mechanical installation4.7 electrical installation4.7.1 motor protection4.7.2 installation in compliance with emc4.7.3 ce-typical drive systems4.7.4 switching on the motor side5 wiring26planning1 features of the 8600 inverter seriestechnical data..3genera

22、l datadime門sio門sscope of supplyapplication as directedce conformityec declaration of conformity '95 for the purpose of the ec low-voltagedirective (73/23/eec)ec declaration of conformity '95 for the purpose of the ec directive relatingto electromagnetic compatibility (89/336/eec)manufacturer

23、's declaration for the purpose of the ec directive relating tomachinery (89/392/eec)7889901235application-specific controller selection1616applications with extreme overload, peak torque up to 230% of the rated mototorqueapplications with high overload, peak torque up to 170% of the rated motort

24、orqueapplication with medium overload, peak torque up to 135% of the rated motortorque6 installation781926272727 28 292930323332 343434 35202121222437 accessories7.1 brake resistors7.1.1 selection of the brake resistor6.1.3 technical data of brake resistors7.2 mains chokes7.2.1 selection of the main

25、s choke7.2.2 technical data of mains chokes7.3 motor filter7.3.1 technical data of motor filter7.4 motor voltage filter7.4.1 technical data of motor supply filters7.5 cable protection7.6 rfi filters7.6.1 ratings of rfi filters7.6.2 technical data of rfi filters7.7 accessories for digital frequency n

26、etworking8 accessories for networking8.1 connecting module 2110舊-interbus-s8.2 connecting module 2130舊-prof舊us8.3 connecting elements for optical fibre cables-lecom-li8.4 level converter 2101ip- lecom-a/b8.5 adapter rs485 (lecom interface x6)9 initial switch-onparameter setting1 keypad1.1 key functi

27、ons1.2 plain text display2 basic control operations2.1 changing parameters2.1.1 parameter setting by two codes2.2 save parameters2.3 load parameters3 basic settings3.1 operating mode3.1.1 controller enable3.1.2 quick stop / select direction of rotation3.2 configuration3.2.1 example of how to select

28、a configuration3.3 signal flow chart3.4 features of set-value 13.4.1 set-value input with master current3.4.2 digital frequency input3.5 features of set-value 23.6 offset and gain adjustment679 012 34 56 7 889 93 33 4 44 4 4 4 4 4 4 44 4505051515152535353544 6 6 65 5 5 57 8 8 0 1 2 4 4 5 6 6 5 5 5 6

29、 6 6 6 6 6 6 643.7 control mode3.7.1 v/f characteristic control3.7.2 i0 control3.8 minimum field frequency fdmin3.9 maximum field frequency fdmax3.10 acceleration and deceleration times tir, tif4 closed-loop speed control4.1 analog feedback4.2 digital feedback4.3 frequency pilot control4.4 adjustmen

30、t of the feedback gain4.4.1 automatic adjustment4.4.2 manual adjustment4.5 setting of the controller parameters4.6 additional functions5 programming of the freely assignable inputs and outputs5.1 freely assignable digital inputs5.2 functions of the freely assignable digital inputs5.2.1 set trip5.2.2

31、 reset trip5.2.3 dc injection braking5.2.4 jog frequencies5.2.5 additional acceleration and deceleration times5.2.6 ramp generator stop5.2.7 ramp generator input = 05.2.8 integral action component = 05.2.9 process control5.2.10. select parameter set, load parameter set5.3 freely assignable digital o

32、utputs, relay output5.4 functions of the freely assignable digital outputs5.4.1 frequency below a certain level, qmin5.4.2 maximum current reached, imax5.4.3 set-value reached5.4.4 fault indication trip5.4.5 ready, rdy5.4.6 pulse inhibit, imp5.4.7 feedback = set-value5.4.8 feedback = 05.4.9 flying r

33、estart circuit active5.4.10 process control active, process step active5.5 monitor outputs5.6 digital frequency output x9 (option)6 additional open-loop and closed-loop control functions6.1 chopping frequency6.1.1 automatic chopping frequency reduction6.2 automatic dc injection braking6.3 slip compe

34、nsation6.4 s-shaped ramp generator characteristic6.5 limitation of the frequency setting range6.6 process control6.7 flying restart circuit67687071717273737374757575 7677787878 79 797979 82 84 84 84848584 87 87 878785 88 88 88 88 89 89899099186 92929393949556.8 oscillation damping6.9 load change dam

35、ping7 overload protections7.1 overload protection of the frequency inverter (i+t monitoring)7.2 overload protection of the motor7.2.1 ptc input7.2.2 i2+t monitoring8 display functions8.1 code set8.2 language8.3 display of the actual values8.4 switch-on display8.5 identification9 code table10 serial

36、interfaces10.1 lecom1 interface x610.2 lecom2 interface (option)10.3 lecom codes10.3.1 controller address10.3.2 operating state10.3.3 controller state10.3.4 pole pair number10.3.5 baud rate (lecom1)10.3.6 history of reset faults10.3.7 code bank (lecom1)10.3.8 enable automation interface (lecom2)10.3

37、.9 high resolution data10.4 attribute tableservice1 fault indication2 warning3 monitoring4 checking the power stage4.1 checking the mains rectifier4.2 checking the power stage4.3 checking the voltage supply on the control board 8602mpindex969699797979899999910 10 10 0111129912121226planning1 feature

38、s of the 8600 inverter seriesliabilitythe information given in these operating instructions describe the features of the products but do not guarantee them.power stagelarge mains voltage range: 3 x 330 to 528v ac or 470 to 740v dcinverter with igbts, protected against short circuits4khz chopper freq

39、uency, adjustable up to 16khzoutput frequency up to 480hz,v/f rated frequency up to 960hz overload capacity up to 200% rated current for a short time overload monitoring can be set integrated brake transistor, external brake resistors in ip20 enclosure as option connections for dc bus supplycontrol

40、stage digital control unit with 16-bit microprocessorsimple parameter setting and diagnosis using keypad and two- line display in german, english, and french languageparameter setting during operationv/f-characteristic control with linear or square characteristichigh breakaway torque by magnetizing

41、current controlconstant speed due to slip compensationspeed control using dc tacho or incremental encodercurrent limitation with v/f lowering for stall-protected operationmotor overload monitoring via ptc input ori2+t-monitoringprocess control with a maximum of eight stepssynchronisation coasting mo

42、tor due to flying restart circuitserial interface (rs232c/rs485) for external parameter setting and operationfield bus connecting modules as option to be integrated into the deviceapprovals (unit types 8602 to 8611) vde 0160, vde reg.-no. 86694 ul 508, file no. 132659plcunnlng7ojuluueld2 technical d

43、ata2.1 general datamains voltage:3 x 480 v ac, 45 to 65 hz permissible voltage range: 330 . 528 v (alternatively 470 to 740 v dc supply)output voltage:3 x 0 to vmains(v fd with 400 v at 50 hz, adjustable, mains-independent)when using a mains choke, the maximum possible output voltage is reduced to a

44、pprox. 96 % of the mains voltage.output frequency:0 . 50 hz, adjustable up to 480 hzchopper frequency:4 khz factory setting, adjustable from 2 . 16 khzthreshold of the integrated brake chopper:765 v dc in the dc busenclosure:steel-sheet housing, ip20 to din 40050ambient temperature:0 to 50 °c d

45、uring operation (for rating see page 11)-25 to 55 °c during storage -25 to 70 °c during transportnoise immunity:severity class 4 to iec 801-4permissible pollution:pollution level"2 to vde 0110, part 2. the inverter should not be exposed to corrosive or explosive gases.permissible humi

46、dity:relative humidity 80 %, no condensationinfluence of installation altitude on the rated current:1000 m: 100 % rated current 2000 m: 95 % rated current 3000 m: 90 % rated current 4000 m: 85 % rated current82.2 dimensionstypeammbmmcmmdmmemmfmmgmmhmmmmkmmweightkg8601-052043301853151802956.5821207.0

47、8606-072694152423952223606.58302612.58608-113605003004802494406.58305028.58612-1540069035065534560010.513505060.52.3 scope of supplythe scope of supply includes: frequency inverter type 86xx_e set-value potentiometer accessory kit incl. plug-in terminals and protective covers for interface plugs ope

48、rating instructionsplcunnlng92.4 application as directedthe controllers of the 8600 series are electrical equipment intended for installation in control cabinets of high power plants.the controllers are directed as components for the control of variable speed drives with three-phase ac motors. for t

49、he installation in control cabinets or control boxes. for the assembly together with other components to form a drive system. the controllers correspond to the low-voltage emc directive. drive systems with the 8600 controllers which are installed according to the requirements of the ce-typical drive

50、 systems correspond to the ec directive relating to emc (see chapter 4.2.2).the ce-typical drive with the 8600 controllers are suitable for the operation on public and non-public mains systems. the use in industrial areas as well and in residential and commercial premises. because of the earth-poten

51、tial reference of the rfi filter, the described ce-typical drive systems are not suitable for the connection to it mains (mains without earth-reference potential). the controllers are not domestic appliances. they are intended as drive-system components for commercial use. the controllers themselves

52、 are not machines for the purpose of the ec directive relating to machinery.6iucold102.5 ce conformitywhat is the purpose of the ec directives?ec directives are issued by the european council and are intended for the determination of common technical requirements (harmonization) and certification pr

53、ocedures within the european community. at the moment, there are 21 ec directives of product ranges. the directives are or will be converted to national standards of the member states. a certification issued by one member state is valid automatically without any further approval in all other member

54、states.the texts of the directive are restricted to the essential requirements. technical details are or will be determined by the european harmonized standards.what does the ce mark imply?after a verification, the conformity to the ec directives is certified by affixing a ce mark. within the ec, th

55、ere are no commercial barriers for a product with the ce mark. the enclosure of a conformity certification is not necessary according to most directives.therefore, the customer cannot clearly see which of the 21 ec directives applies to a product and which harmonized standards are considered in the

56、conformity verification.drive controllers with the ce mark themselves correspond exclusively to the low-voltage directive. for the compliance with the emc directive only general recommendations have been issued so far. the ce conformity of the installed machine remains the responsibility of the user. for the installation of ce-typical drive systems, lenze has already proved the ce conformity to the emc directive.what is the purpose of the emc directive?the ec d