SC200(200TD)施工升降機(jī)使用說明書

1、SC200/200TD 施工升降機(jī)施工升降機(jī)Builders Hoist使用說明書使用說明書Instruction manual成都恩利斯機(jī)械設(shè)備有限公司Chengdu Earnest Machinery Equipment Co.,Ltd2015030目錄目錄 CATALOGUE0 前言 PREFACE.30.1 設(shè)備信息 MACHINE INFORMATION.30.2 正確使用本說明書 CORRECTLY USING THE MANUAL.30.3 安全提示及安全標(biāo)識(shí) SAFTY TIP AND MARK.30.4 安全風(fēng)險(xiǎn)提示 GENERAL INDICATION ABOUT SAFE

2、TY.30.5 保修說明 WARRANTY DESCRIPTION.50.6 免責(zé)聲明 DISCLAIMERS.61 產(chǎn)品概述 OUTLINE AND FEATURE. 71.1 升降機(jī)型號(hào)說明 MODEL DESCRIPTION.71.2 升降機(jī)性能參數(shù) PERFORMANCE PARAMETERS.71.3 升降機(jī)結(jié)構(gòu)綜述 SUMMARY OF THE STRUCTURE.81.4 安全裝置 SAFTY DEVICE.132 基 礎(chǔ) FOUNDATION.162.1 基礎(chǔ)載荷計(jì)算 FOUNDATION LOAD CALCULATION.162.2 基礎(chǔ)技術(shù)要求 FOUNDATION REQ

3、UIREMENTS.162.3 基礎(chǔ)圖 FOUNDATION DRAWING.173 附墻裝置 MAST-TIE.183.1 附墻架作用于建筑物上力 FORCE ACTING UPON THE BUILDING.183.2 附墻架結(jié)構(gòu) MAST-TIE STRUCTURE.183.3 附墻座聯(lián)接方式 CONNECTION WAY OF MAST-TIE.193.4 附墻架間距 INTERVAL BETWEEN MAST-TIE.194 升降機(jī)操作 OPERATIION.204.1 操作安全規(guī)程 SAFETY REGULATIONS FOR OPERATION.204.2 司機(jī)室操作面板及籠頂操

4、作盒 RUNNING IN DRIVER CABIN OR ON TOP.214.3 操作方法 METHOD OF OPERATION.224.4 緊急處置 EMERGENCY ACTION.235 墜落試驗(yàn) DROP TEST.255.1 適用范圍 SCOPE OF APPLICATION.255.2 墜落試驗(yàn)方法 METHOD OF DROP TEST.256 防墜安全器及重量限制器 ANTI-FALLING SAFTY DEVICE AND LOAD LIMITER.276.1 防墜安全器使用要求 SAFTY DEVICE OPERATION REQUIREMENT.276.2 防墜安全

5、器調(diào)整 ADJUSTING SAFETY DEVICE.276.3 重量限制器 LOAD LIMITER.307 定期檢查 REGULAR INSPECTION.317.1 每天檢查 INSPECTION EVERYDAY.3117.2 每周檢查 INSPECTION WEEKLY.317.3 季度檢查 INSPECTION QUARTERLY.327.4 年檢 CHECK YEARLY.337.5 齒輪的檢測 CHECK GEAR.337.6 齒條的檢測 CHECK THE RACK.338 潤滑 LUBRICATION.349 施工升降機(jī)的安裝 INSTALLATION OF HOIST.

6、359.1 施工升降機(jī)安裝前的準(zhǔn)備 PREPARATION FOR INSTALLATION.359.2 需用戶自備的零部件 USER - OWNED PARTS.369.3 安裝安全規(guī)程 SAFETY REGULATIONS FOR INSTALLING.369.4 外籠與吊籠的安裝 INSTALLING THE ENCLOSURE.379.5 電氣連接與調(diào)整 ELECTRICAL CONNECTION.429.6 外籠吊籠安裝后的調(diào)整 ADJUSTMENT AFTER INSTALLATION.439.7 導(dǎo)軌架的安裝 MAST SECTIONS INSTALLATION.439.8 附墻

7、架的安裝 MAST-TIE INSTALLATION.459.9 電纜桶及其安裝 CABLE BARREL INSTALLATION.469.10 電纜滑車的安裝 INSTALLATION OF THE CABLE CAR.479.11 限位開關(guān)安裝 INSTALLING POSITION LIMIT SWITCH.499.12 層門安裝 INSTALLING LANDING DOORS.5010 故障檢查 TROUBLESHOOTING.5110.1 常見電氣故障 COMMON ELECTRICAL FAILURES.5110.2 常見機(jī)械故障 COMMON MECHANICAL FAILU

8、RES.5111 易損件更換 WEARING PARTS REPLACEMENT.5311.1 齒輪更換 GEAR REPLACEMENT.5311.2 齒條更換 RACK REPLACEMENT.5311.3 導(dǎo)輪更換 BACK ROLLER REPLACEMEN T.5411.4 滾輪更換 ROLLER REPLACEMENT.5411.5 限速器更換 SAFTY DEVICE REPLACEMENT.5511.6 減速器及電機(jī)更換 GEARBOX AND MOTOR REPLACEMENT.5611.7 電機(jī)制動(dòng)器塊更換 MOTOR BRAKE BLOCK REPLACEMENT.561

9、2 維修安全卡具及維修門 MAINTENANCE FIXTURES AND GATE.5912.1 維修門 MAINTENANCE GATE.5912.2 安全卡具 SECURE FIXTURES.5913 附錄 APPENDIX.6113.1 易損件明細(xì)表 SPARE PARTS LIST.6113.2 電氣原理圖 ELECTRICAL CIRCUIT DRAWING.6120 0 前言前言 Preface0.10.1 設(shè)備信息設(shè)備信息0.1.1 設(shè)備名稱:施工升降機(jī)0.1.2 設(shè)備編號(hào)： 0.1.3 制造商：成都恩利斯機(jī)械設(shè)備有限公司0.1.4 出廠日期： 0.1Machine infor

10、mation0.1.1Machine name: Builders hoist0.1.21Machine No.: 0.1.3Manufaturer :EARNEST0.1.4Production date: 0.20.2 正確使用本說明書正確使用本說明書首先感謝您使用成都恩利斯機(jī)械設(shè)備有限公司生產(chǎn)的施工升降機(jī)。在安裝、使用施工升降機(jī)前，必須認(rèn)真詳細(xì)閱讀本說明書，以確保安全。該說明書應(yīng)隨機(jī)攜帶，以備查閱。任何不符合說明書要求的安裝、操作或維修都可能引發(fā)意外或安全風(fēng)險(xiǎn)。本說明書中的圖例僅為了說明，可能與您訂購的產(chǎn)品有所不同。由于產(chǎn)品升級(jí)或變更，本說明書在隨時(shí)更新中，恕不另行通知或更正。0.2 C

11、orrectly using the manual Thank you for using the builders hoist made by EARNEST.Before installing and using the hoist,read the manual carefully.This manual should always accompany the machine in order to be available to the operator.Any uncorrect assemble,usage and maintenance may lead unexpected r

12、isks.Sketches in this manual are only used to explain the principle ,they may be not consistent with your machine.Because of the machine upgrading or altering,content of the manual is always changing .We will not inform .0.30.3 安全提示及安全標(biāo)識(shí)安全提示及安全標(biāo)識(shí)0.3.1 說明書中提示安全的用語采用了突出顯示或使用“注意” “警告”等用語，請(qǐng)仔細(xì)閱讀。0.3.2 產(chǎn)品

13、上印刷或粘貼有黃色警示標(biāo)識(shí)，請(qǐng)注意查看和辨別。0.3 Safty tip and mark0.3.1Security terms of the instruction manual prompted a highlight or use notes warn terms, please read carefully.0.3.2Printing or paste with a yellow warning identified on the product, please note that to view and identify.0.40.4 安全風(fēng)險(xiǎn)提示安全風(fēng)險(xiǎn)提示使用升降機(jī)時(shí)，可能存在以

14、下風(fēng)險(xiǎn)。應(yīng)對(duì)安裝、操作、使用和維護(hù)保養(yǎng)人員進(jìn)行安全告知和安全教育，并采取措施降低可能存在的風(fēng)險(xiǎn)。0.4General indication about safetyUsing the machine exist risks as follows. All the people involving ininstall,operating and maintenance shoud be informed the risks,and protection procedures shoud be adoped.3從層門或通道口滑到、絆倒或墜落；Sliding,stumbling or falling

15、 from the landing gate.外圍欄入口、層門入口、吊籠出入口開關(guān)門時(shí)可能引起擠壓、碰撞、夾傷；Hurt by squeezing,crashing or clipping in the entrance of guardrail,landing and cage.啟停會(huì)產(chǎn)生沖擊，限位失靈可能發(fā)生猛烈的墜地沖擊；Shocking caused by sudden starting or stopping,especially violent shocking caused by the cage landing on the ground because of limiters

16、 in error.升降運(yùn)行時(shí)產(chǎn)生不規(guī)則的振動(dòng)；Irregular vibration during the machine running.座椅與操作臺(tái)的高低或間距可能引起操作者身體不適；Discomforty caused by a wrong ergonomic drawing.機(jī)械或電器噪聲可能導(dǎo)致聽力障礙；Mechanical or electrical noise can cause hearing impairment.裝載物品傾覆可能從吊籠圍壁擠出； cargoes extrud out of cage.電器電線漏電導(dǎo)致觸電；Wire leakage causes electr

17、ic shock.變頻器產(chǎn)生電磁輻射或干擾；Electromagnetic radiation or disturbing cause by inventer.齒輪齒條傳動(dòng)可能纏繞、吸入或卷入異物引發(fā)意外事件；Something pulling into between gear and rack. 突然停電可能引起機(jī)器零部件損壞或功能混亂導(dǎo)致危險(xiǎn)；Sudden losing power may lead to function chaos or damages of parts.觀察運(yùn)動(dòng)部件的視線不良引起危險(xiǎn)；Risks caused by the poor sight of observi

18、ng moving parts.運(yùn)行通道有障礙物引起危險(xiǎn)；Risks caused by obstructions in hoist way.觸摸到電機(jī)或制動(dòng)電阻時(shí)可能引起燙傷； Scalded when touch the motor or the braking resistance.減速器內(nèi)熱油或蒸汽噴出；Thermal oil or steam erupt out of reducer ;超載裝置、限位裝置在安裝調(diào)整時(shí)出現(xiàn)人為差錯(cuò)可能導(dǎo)致安全裝置失效；Risks caused by human error when installing or adjusting overload de

19、vice, limiting device.扶靠護(hù)欄時(shí)欄桿缺失或失效導(dǎo)致跌落的危險(xiǎn)；Rely on the fence railing which is missing or invalid .4啟、停、上、下標(biāo)志或符號(hào)裝置未調(diào)整到與實(shí)際一致；Start, Stop, upper and lower flags or symbols appliance is not adjusted to the actual consensus .裝載時(shí)嚴(yán)重偏載導(dǎo)致結(jié)構(gòu)穩(wěn)定性喪失；Serious unbalanced loading results in the loss of structural sta

20、bility .超載引起失速失控或結(jié)構(gòu)失穩(wěn)；Stall ,out of control,instability caused by overloading.零部件脫落導(dǎo)致的傾覆、出軌；Parts falling off lead to overturning, or go off the rail人或貨擁擠時(shí)從聯(lián)鎖失靈的門處意外墜落；Crowded passengers or goods fall out from the unexpected openning gate;頂部操作時(shí)，頭手伸出護(hù)欄外可能與護(hù)墻裝置等碰撞。 Running the hoist at the cage top, h

21、ands and head outside the fence may collide with the attachment.0.50.5 保修說明保修說明0.5.1 本產(chǎn)品保修期為十二個(gè)月，保修期內(nèi)按照使用說明書正常使用情況下，產(chǎn)品發(fā)生故障或損壞，我公司負(fù)責(zé)免費(fèi)維修。齒輪、齒條、滾輪、軸承、按鈕、操作手柄、接觸器、中間繼電器、滑輪、電纜、燈具等易損件換件收取成本費(fèi)。外觀的劃傷及油漆脫落等不在保修范圍內(nèi)。0.5Warranty description0.5.1This product is warranted for 12 months. If the product fails under

22、 normal use according to manual, the company responsible for the maintenance free. Wearing parts such as bearings, gears, rack, buttons, action handles, contactors, relays, pulleys, cables, lamps and etc. will charge the cost .0.5.2 保修期內(nèi)，因以下原因?qū)е聯(lián)p壞，將收取一定的維修費(fèi)用：0.5.2 In warranty period, damage caused b

23、y the following reasons, certain maintenance costs will be charged :因使用上的錯(cuò)誤及自行擅自修理、改造而導(dǎo)致的設(shè)備損壞；Due to errors on the use and unauthorized repair or modification.由于火災(zāi)、水災(zāi)、電壓異常、其它天災(zāi)及二次災(zāi)害等造成的設(shè)備損壞；Due to fire, flood, abnormal voltage, other natural disasters.購買后由于人為摔落及運(yùn)輸導(dǎo)致的結(jié)構(gòu)及元器件損壞；Due to fall or capsizing

24、 during tranporting.不按我司提供的說明書操作導(dǎo)致的設(shè)備損壞；Due to action not accordance with the instruction manual.因設(shè)備以外的因素造成損壞。Due to external factors.50 0.6.6 免責(zé)聲明免責(zé)聲明0.6 Disclaimers我公司生產(chǎn)的施工升降機(jī)都是經(jīng)過嚴(yán)格檢驗(yàn)、檢測后出廠的合格產(chǎn)品，附有銘牌、使用說明書、監(jiān)督檢驗(yàn)資料以及各種附件等。未按照說明書要求進(jìn)行安裝、使用、維修、保養(yǎng)，使用非本公司提供的備件、附件等，導(dǎo)致的質(zhì)量和安全事故與本公司無關(guān)。Our builders hoists are

25、 qualifying products passed by strict inspection, testing and supervision. Not in accordance with the instruction manual required to install, use, repair, maintenance, not use of the spare parts provided by the manufacturer, that cause of quality and safety accident had nothing to do with the manufa

26、cturer.- 6 -1 1 產(chǎn)品概述產(chǎn)品概述 Outline and Feature1.11.1 升降機(jī)型號(hào)說明升降機(jī)型號(hào)說明 Model descriptionSC200/200TD V11.21.2 升降機(jī)性能參數(shù)升降機(jī)性能參數(shù) Performance parameters產(chǎn)品型號(hào) TypeSC200/200TD-V1V2V3額定載重量 Rated load capacity (kg)22000額定 Rated33455463起升速度 Lifting speed (m/min)最大 Max0400545463最大架設(shè)高度 Max height(m)450最大附著間距 Max inter

27、val between mast-tie (m)10.5最大懸垂高度 Free height above last mast-tie (m)7.5電機(jī)功率 Motor power(kw)22122218.522202320限速器型號(hào) Anti-falling safty device modelSAJ40-1.2SAJ40-1.4吊籠內(nèi)空（長寬高）Cage space (LBH)(m)3.21.52.3吊籠重量 Cage wt.(include drive unit)(kg)21850218802190021950外籠重量 Enclosure wt.(kg)1500765150766.3170

28、768.0190標(biāo)準(zhǔn)節(jié)重量Mast section wt.(kg)7610210環(huán)境溫度 Environmental temperature (C)-20+50海拔高度 Altitude(m)1000電源 Power supplyAC380V 50HzV1-速度標(biāo)記 Marks of velocity空白-33m/min, non means 33m/min V1-45m/min,V2-54m/min,V3-63m/min TD-傳動(dòng)機(jī)構(gòu)在吊籠上方Drive unit at the top of the cage200-吊籠 1 載重量 2000kgCage 1 load 2000kg200-

29、吊籠 2 載重量 2000kgCage 2 load 2000kgSC-齒輪齒條式無對(duì)重施工升降機(jī)Rack and pinion hoist without counter-weight- 7 -1.31.3 升降機(jī)結(jié)構(gòu)綜述升降機(jī)結(jié)構(gòu)綜述 Summary of the structure1.3.1 施工升降機(jī)的外觀尺寸及主要組成部分如下The builders hoist main size and components are as follows.1 外籠 Enclosure 2 吊籠 Cage 3 導(dǎo)軌架（標(biāo)準(zhǔn)節(jié)）Mast (section) 4 附墻架 Mast-tie 5 傳動(dòng)裝置

30、Drive unit 6 電纜裝置 Cable unit 7 電控系統(tǒng) Eletric unit 8 電動(dòng)卷揚(yáng)機(jī) Electric winch5310428020003300（ 3000）331528001508650附 著 間 距 Interval between mast tie Max.10500懸 高 Free height Max.7500123546784030510217251773- 8 -1.3.2 外籠1.3.2 Enclosure外籠由固定標(biāo)準(zhǔn)節(jié)的底盤和防護(hù)圍欄組成。外籠門由機(jī)械和電氣鎖定，除非吊籠落下來，否則外籠門將不能打開。如外籠門未關(guān)，吊籠將不能啟動(dòng)。外籠門檻高度

31、450mm（如果使用電纜滑車，門檻可增高至 750mm） 。The enclosure is made up of chassis and protective fence. Unless the cage landing the floor, the enclosure door cannot be opened becuase of mechanical and electrical interlock.If the enclosure door is not closed, the cage will not run.The door sill height is 450mm(if th

32、e cable car used,the height up to 750mm)。底盤的標(biāo)準(zhǔn)節(jié)聯(lián)接部分可與其它部分分離，便于升降機(jī)導(dǎo)軌架安裝在地平面以下。Parts of chassis that joining the mast section can be separated from the rest.It is easy to set up the hoist at below ground level.542020002850(3150)外 圍 欄Guard rail外 籠 門Enclosure door檢 修 門Access door電 源 柜Power supply cabine

33、t底 盤Chasis45042801228（ 750）17251773- 9 -1.3.3 吊籠1.3.3 Cages吊籠為一鋼結(jié)構(gòu)件，四周有堅(jiān)固的沖孔網(wǎng)，并設(shè)有進(jìn)、出口門，由安裝在吊籠上的滾輪沿導(dǎo)軌架運(yùn)行。The cage as a steel structure surrounded by solid punch mesh plate, with inlet and outlet , runs along the mast rails by its rollers.吊籠上設(shè)有安全鉤以防止吊籠從導(dǎo)軌架頂部脫離。The cages have safety hooks to prevent th

34、e hoist aparting the mast at top end.吊籠頂部,由安全欄桿圍住,可作為工作臺(tái)。頂上有一活板門，通過配備的專用梯子，可方便的攀登到頂上進(jìn)行安裝和維修。通過門用一個(gè)梯子可以到達(dá)頂部。The cage top with guard rail can be used as a platform. The top has a gate.Through it with a ladder can reach the cage top. 1.3.4 導(dǎo)軌架（標(biāo)準(zhǔn)節(jié)）1.3.4 Mast (section)標(biāo)準(zhǔn)節(jié)每節(jié)長 1508mm，裝有兩根傳動(dòng)齒條（與底盤聯(lián)接的標(biāo)準(zhǔn)節(jié)不安裝

35、齒條） ，多節(jié)標(biāo)準(zhǔn)節(jié)用螺栓聯(lián)接組成導(dǎo)軌架，通過附墻架與建筑物固定。The standard sections 1508mm long with two drive racks constitute the mast as the cage rails. The mast attach to the buildings with mast-ties.標(biāo)準(zhǔn)節(jié)共有5mm、6.3mm、8mm、10mm 等不同立管厚度，進(jìn)行組合后能達(dá)到最大 450m 的高度。不同安裝高度時(shí)所需要各規(guī)格標(biāo)準(zhǔn)節(jié)的數(shù)量（米）如下表所示。不同規(guī)格之間安裝過渡節(jié)。The mast section has different ve

36、rtical tube thickness such as 5, 6.3, 8, 10mm and so on. The assemble maximum height can reach 450m. The height requires different number of sections as follow table.A transmit section should be installed between 1800331526003700560吊 籠 門Cage door司 機(jī) 室Driver cab滾 輪roller安 全 鉤Safty hook欄 桿Guard rail-

37、10 -deferent spicification sections.標(biāo)準(zhǔn)節(jié)立管規(guī)格Mast section vertical tube specifications安裝高度Setup height（m）7610768766.3765150-150270-120150390-120120150450601201201501.3.5 附墻架1.3.5 Mast-tie附墻架用于導(dǎo)軌架與建筑物之間的支撐，有三種組合型式，適合導(dǎo)軌架中心距離附墻面1.82.6m、2.63.0m、3.04.0m。沿導(dǎo)軌架高度，一般每隔 310.5m 安裝一個(gè)附墻架。The mast-ties as support b

38、etween the buildings and the mast have three types of combination,for distance between mast center and wall 1.83.6m. Along the mast generally every 310.5m a mast-tie should be installed.1.3.6 傳動(dòng)機(jī)構(gòu)1.3.6 Drive unit傳動(dòng)機(jī)構(gòu)由多個(gè)電動(dòng)機(jī)、電磁制動(dòng)器、彈性聯(lián)軸器、減速器及傳動(dòng)齒輪等組成。傳動(dòng)機(jī)構(gòu)在吊籠上通過齒輪與齒條嚙合，使吊籠運(yùn)行。The drive unit consists of se

39、veral motors, electromagnetic brakes, flexible couplings, gearboxes and drive gears and so on. The drive unit in the cage top drags the cage to 650 65015081522 76 5/6.3/8/10726800- 11 -run along the masts.兩傳動(dòng)機(jī)構(gòu) Drive unit with two motors10701263508574電 機(jī)Motor減 速 器Motor870- 12 -三傳動(dòng)機(jī)構(gòu) Drive unit with

40、three motors1.3.7 電纜裝置1.3.7 Cable device電纜裝置，用于使接入吊籠內(nèi)的電纜隨線在運(yùn)行時(shí)不偏離電纜通道，保持在固定的位置。電纜導(dǎo)向裝置包括隨行電纜和若干個(gè)電纜保護(hù)架。當(dāng)提升高度小時(shí)使用電纜桶，高度大時(shí)則需要使用電纜滑車。Cable unit is used to protect the trailling cable from deviate its channel and to fix its locations. Cable unit consists of trailling cable and a number of cable protection

41、 frames. When lifting height is short, cable 10701653508574電 機(jī)Motor減 速 器Motor8709.0 5- 13 -barrel is used.Otherwise cable car is used. 電纜桶 Cable barrel 電纜滑車 Cable car1.3.8 電動(dòng)卷揚(yáng)機(jī)電動(dòng)卷揚(yáng)機(jī)用于在沒有其他起重設(shè)備時(shí)加節(jié)或降節(jié)，最大起重 200kg，不能用于其它目的。1.3.8 Electric winchElectric winch is used to increase or decrease the mast heig

42、ht when no other lifting equipment.Its maximum load is 200kg .It cannot be used for other purposes.1.41.4 安全裝置綜述安全裝置綜述1.4.1 防墜安全器防墜安全器安裝在吊籠內(nèi)，由外轂、制動(dòng)錐鼓、離心塊、彈簧等組成。當(dāng)?shù)趸\超速運(yùn)行時(shí)，安全器里的離心塊克服彈性拉力帶動(dòng)制動(dòng)錐鼓旋轉(zhuǎn)，與其相連的螺桿同時(shí)旋進(jìn)，制動(dòng)錐鼓與外轂接觸逐漸增加摩擦力，確保吊籠平緩制動(dòng)。同時(shí)切斷控制線路使傳動(dòng)裝置斷電停車。1.4 Safty device1.4.1 Anti-falling safety device Ant

43、i - falling safety device installed in the cage, consits of an external hub, brake cone drum, centrifugal block, spring and so on. When the cage over speed, the centrifugal overcoming the elastic tension drives the brake cone drum rotation and inrease frictions between drum and hub,finally this make

44、s the cage stopped.At the same time the power is cut off.1.4.2 起重量限制器升降機(jī)安裝有起重量限制器，當(dāng)載荷達(dá)到額定載重量 90%時(shí)，會(huì)持續(xù)報(bào)警；在載荷達(dá)到額定載重量 110%前，斷開控制回路，中止吊籠起動(dòng)，保護(hù)施工升降機(jī)安全。變頻升降機(jī)在 60%額定載荷時(shí)會(huì)使輕載高速無效。3400159041001700- 14 -1.4.2 Load limiterLoad limiters are equipped in the hoist. When the load reaches 90 percent of the rated capa

45、city, the buzzer will sound continuedly. When the load reaches 105 percent, the cages can not run. The limitor will invalidate the high speed when the load more than 60% rated in the invert hoist.1.4.3 限位開關(guān)當(dāng)?shù)趸\行至上、下終端站時(shí)，在限位開關(guān)及控制器件作用下，可自動(dòng)停車。變頻控制的升降機(jī)有高速限位功能。1.4.3 Limit switchWhen the cages go to the to

46、p or bottom terminal station, under the effect of the limit switch and control devices, the cages will automatically stop. The invert hoist has additional limit switch to invalidate the high speed.1.4.4 極限開關(guān)當(dāng)?shù)趸\行至上、下終端站因故障不能停車時(shí)，在安全距離內(nèi)極限開關(guān)動(dòng)作切斷總電源，使吊籠制動(dòng)。1.4.4 Power limit switchWhen the limit switch fai

47、l to stop the cage in the end station, the power limit switch will cut off the power, so that the cage stops within a safe distance .1.4.5 落地緩沖吊籠在下終端站因故不能停車時(shí)，底部有緩沖彈簧或橡膠體減輕墜落沖擊損害。 81.4.5Landing bufferWhen the cage fails to stop at bottom station, the buffer springs or rubbers on ground will reduce th

48、e falling impact damages.1.4.6 防沖頂裝置冒頂沖出導(dǎo)軌脫軌起重量限制器Load limiter接近開關(guān)Limit switch極限開關(guān)Power limit switch- 15 -導(dǎo)軌架的最后一個(gè)標(biāo)準(zhǔn)節(jié)的端部被槽鋼及螺栓封住，防止吊籠在上終端站因故不能停車而沖出導(dǎo)軌。為保證吊籠不沖頂，最后一個(gè)標(biāo)準(zhǔn)節(jié)不安裝齒條。1.4.6 Anti- derail deviceThe end mast section is capped with anti-derail device to prevent the cages run over the top end. No ra

49、ck is installed in the end section.1.4.7 電氣門鎖吊籠的進(jìn)出口門及吊籠頂部活板門上均設(shè)有安全開關(guān)（其結(jié)構(gòu)同限位開關(guān)） ，任意一門開啟時(shí)，吊籠不能運(yùn)行，運(yùn)行中的吊籠會(huì)立即停止。1.4.7 Electric door lockEntrance , exit and top door are equipped with safety switches ( the same as limit switch ).Any door is opened, the cage can not run ,running cage will stop immediately.

50、1.4.8 機(jī)械門鎖吊籠離開下終端站后，外籠門及吊籠單開門均被機(jī)械裝置鎖死，不能開啟。1.4.8 Mechanical lockWhen the cage leaves the guard rail, the fence gate and cage entrance cant be opened.吊 籠 門 鎖Cage entaance lock外 籠 門 鎖Fence gate lock防 沖 頂 裝 置Anti-derail device沒 齒 條 的 標(biāo) 準(zhǔn) 節(jié)Section without racks防沖頂裝置Anti-derail device吊籠門鎖和外籠門鎖Mechanical

51、lock- 16 -2 2 基基 礎(chǔ)礎(chǔ) Foundation2.12.1 基礎(chǔ)載荷計(jì)算基礎(chǔ)載荷計(jì)算基礎(chǔ)載荷 P 按以下計(jì)算：P=安全系數(shù) n(吊籠重+外籠重 +導(dǎo)軌架總重+載重量)考慮動(dòng)載荷、風(fēng)載及附墻裝置的影響，安全系數(shù)取 n=2例：SC200/200TD 型升降機(jī)，架設(shè)高度為 100m吊籠重：22200kg外籠重：1500kg導(dǎo)軌架總重(共需 66 節(jié)，每節(jié)重150kg)：66150kg吊籠載重量：22000kg基礎(chǔ)承載2.1 Foundation Load CalculationFoundation load P in the follow termsP= Safety factor(c

52、age weight +guard rail weight+mast weight )Considering dynamic load, wind load and effect of mast-tie, safety factor n=2Example : SC200/200TD hoist, erecting a height of 100m,The cage weight : 22200kg,The guand rail weight : 1500kg, The mast weight of a total 66 sections, each section is heavy 150kg

53、:66150kg,The cage load : 22000kg .The foundation bearing capacity P=(22002)+1500+(15066)+(20002)2=39600kg按能承受最大壓力 Pmax=39600kg 設(shè)計(jì)的基礎(chǔ)符合升降機(jī)的使用要求。The foundation maximum load 39600kg meet the requirements of the hoist.2.22.2 基礎(chǔ)基礎(chǔ)技術(shù)要求技術(shù)要求2.2.1 基礎(chǔ)承受的載荷能力應(yīng)大于 P=(吊籠重+外籠重+導(dǎo)軌架總重+載重)2 2.2 Foundation requirement

54、s2.2.1 The Foundation should bear greater than 2 times P as total weight of the hoist.2.2.2 混凝土基礎(chǔ)下地面的承載力應(yīng)大于0.15Mpa。2.2.2 The ground pressure should be greater than 0.15Mpa.2.2.3 雙層鋼筋網(wǎng)：鋼筋直徑 12mm，間距 200mm。2.2.3 Double mesh in concrete : bar diameter 12mm, 200mm interval.2.2.4 尺寸 L 為升降機(jī)標(biāo)準(zhǔn)節(jié)中心與附墻支座安裝面的距離

55、 1.84.0m。2.2.5 基礎(chǔ)預(yù)埋螺栓應(yīng)與雙層鋼筋網(wǎng)焊接牢固。2.2.4 L as the distance between mast center and the mounting surface of the mast-tie should be in the range 1.84.0m .2.2.5 Foundation bolts must be welded with the steel bar mesh.2.2.6 基礎(chǔ)上平面應(yīng)高于地平面，否則應(yīng)采取防積水措施。2.2.6 The top of the foundation should be higher than the g

56、round ,otherwise water - prevention measures should be taken.- 17 -2.3 基礎(chǔ)圖基礎(chǔ)圖 Foundation drawingSC200/200TD施 工 升 降 機(jī) 基 礎(chǔ)Hoist Foundation建 筑 物Building1609603804400（ 雙 籠 ）38003001800 4000M30-6g 301504201701 雙 層 鋼 筋 網(wǎng) ： 鋼 筋 直 徑 12mm， 間 距 200mm。2 砼 標(biāo) 號(hào) 不 小 于 C303 砼 澆 筑 前 應(yīng) 將 預(yù) 埋 基 礎(chǔ) 螺 栓 與 兩 層 鋼 筋 網(wǎng) 焊 接

57、4 基礎(chǔ) 找 平 層 平 面 度 小 于 1/5005 基 礎(chǔ) 地 面 的 承 載 能 力 應(yīng) 大 于 0.15MPa6 基 礎(chǔ) 承 受 的 載 荷 能 力 應(yīng) 大 于 P： P=(吊 籠 重 +外 籠 重+導(dǎo) 軌 架 總 重 +載 重 ) 0.02 (KN)7 基 礎(chǔ) 應(yīng) 采 取 防 集 水 措 施 ， 以 免 腐 蝕 基 礎(chǔ) 造 成 危 險(xiǎn)1D ouble-layerm eshreinforcem entw ithbardiam eter12m mandinterval200m m2T heconcretestrengthisnotlessthan30M pa.3E m beddedbol

58、tsshouldbew eldedw iththesteelbarsbeforetheconcretepouring4T heflatnessofthefoundationtopislessthan1/15005T heearthunderthefoundationloadcapacityshouldbegreaterthan0.15M pa6T hefoundationloadcapacityshouldbem orethan2tim esofthetotalw eightofthehoistanditsloadincludingthew eightofcages,enclosure,m a

59、stsectionsandm ast-ties.7W ater-preventionm easuresshouldbetaken.地 腳 螺 栓 Embeded bolt材 料 Material： Q235B數(shù) 量 Qty： 414005502800（ 單 籠 ）- 18 -3 3 附墻裝置附墻裝置 Mast-tie3.13.1 附墻架作用于建筑物上力附墻架作用于建筑物上力附墻架作用于建筑物上的力按照下式計(jì)算F=L6/(B2.05) 噸3.1 Force acting upon the buildingForce acting upon the building by the followin

60、g caculationF=L6/(B2.05) tonF-附墻架作用在建筑物上的拉壓力（噸）F-Force of mast-tie acting on the building (ton)L-標(biāo)準(zhǔn)節(jié)中心與附著面的距離（米）L-Distance between mast center and attach- point (m)B-附著點(diǎn)間距（米）B-Attachment point width (m)3.23.2 附墻架結(jié)構(gòu)附墻架結(jié)構(gòu)附墻架由臂、小架、大架、支撐管、斜拉桿和附墻座組成。臂用 U 形螺栓固定在標(biāo)準(zhǔn)節(jié)上，附墻座固定在建筑物上。通過多種組合可適用于附著間距為1.84.0m 的情形。3