10kw英文中性說明書內(nèi)頁.doc

EQUIPMENT DESCRIPTION Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.This generator is an engine-driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads0. The generators revolving field is driven at about 3,600 rpm by a twin-cylinder engine.CAUTION! DO NOT Exceed the generators wattage/amperage capacity. See “Dont Overload Generator”.Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency. For warranty information refer to the engine owners manual.SAFETY RULESThis is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.The safety alert symbol () is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury.CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.KNOW YOUR GENERATORRead this owners manual and safety rules before operating your generator.Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.(1) Circuit Breakers (AC) - Each receptacle is provided with a push to reset circuit breaker to protect the generator electrical overload.(2) Volt Meter- Provides reading of voltage 220V output.(3) Choke Lever - Used when starting a cold engine.(4) Electric Start Switch - Must be in “ON” position to start engine. Set to “OFF” to stop a running engine.(5) Hour Meter: Time the length of the generator use.(6) Output Indicator.- The indicator will bright when the voltage output form receptacle.(7) DC Circuit Protector DC 12V receptacle is provided with a push to reset circuit protector to protect the generator electrical overload.(8) 12 Volt DC Receptacle - Use this receptacle with battery charge cables to charge a 12 Volt battery.(9) Grounding Fastener - Use this connection to properly ground the generator.(10) 127/220 Volt AC, 30 Amp Locking Receptacle - May be used to supply electrical power for the operation of 127/220 Volt AC, 30 Amp, three phase, 60 Hz electrical lighting, appliance, tool and motor loads.(11) 120 Volt AC, 20 Amp Duplex Receptacles - May be used to supply electrical power for the operation of 120Volt AC, 20 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.(12) 120 Volt AC, 30 Amp Locking Receptacle - May be used to supply electrical power for the operation of 120 Volt AC, 30 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.(13) Fuel Tank - Capacity of eight (8) U.S. gallons.(14) Oil Fill Cap - Add oil to engine here.(15) Air Cleaner - Uses a dry type filter element and foam pre-cleaner to limit the amount of dirt and dust sucked into the engine.ASSEMBLYYour generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.IMPORTANT: Any attempt to run the unit before it has been serviced with the recommended oil will result in an engine failure.Remove Generator from Carton1. Set palettes carton on a rigid flat surface.2. Carefully cut bands around shipping carton.3. Lift carton off generator.4. Remove all packing material, carton fillers, etc.5. Remove generator from shipping pallet.Install Wheel KitThe wheel kit is designed to greatly improve the portability of your generator.NOTE: Wheel kit is not intended for over-the-road use. You will need a socket wrench with 15mm sockets and a needle-nose plier to install this kit.Refer to Figure 1 and install the wheel kit as follows:1. Place generator on a hard flat surface.2. Stand at control panel end of generator and gently tilt generator up, high enough to place wooden blocks beneath cradle. This will allow you to add wheels.3. Install the four wheels stands using four bolts and nuts.Figure 1- Install Wheel KitCheck Battery / Attach Negative Battery WireThe sealed battery on the generator is fully charged and pre-installed except for the negative (black) battery cable.To install:1. Cut off tie wrap securing loose end of negative (black) cable.2. Remove nut and washer on negative battery terminal.3. Slide negative battery cable over screw on negative terminal (Figure 2).4. Reattach washer and nut and tighten.5. Verify that connections to battery and generator are tight and secure.Figure 2- Negative Battery connectionBEFORE STARTING THE ENGINEAdd Engine Oil and Fuel Place generator on a level surface. Refer to engine owners manual and follow oil and fuel recommendations and instructions.NOTE: Check oil often during engine break-in. Refer to engine owners manual for recommendations.NOTE: The generators revolving field rides on a prelubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing.GROUNDING THE GENERATORThe National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require additional grounding of the unit. For that purpose, a GROUNDING FASTENER is provided on the generator end (Figure 3).Figure 3- Grounding FastenerGenerally, connecting a No. 12 AWG (American Wire Gauge) stranded copper wire to the grounding fastener and to an earth-driven copper or brass-grounding rod (electrode) provides adequate protection against electrical shock. Be careful to keep the grounding wire attached after connecting the stranded copper wire. However, local codes may vary widely. Consult with a local electrician for grounding requirements in your area.Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generator or in connected electrical devices, especially when the unit is equipped with a wheel kit. Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices.OPERATING THE GENERATORIMPORTANT: Always unplug the battery float charger before starting the generator.Starting the EngineDisconnect all electrical loads from the generator. Follow start instruction steps in numerical order:1. Turn fuel valve to “On” position (Figure 4). Fuel valve handle should be vertical (pointing toward ground) for fuel to flow.Figure 4- Fuel Valve2. Set Ignition switch to ”RUN” position (Figure 5).Figure 5- Ignition Switch3. Start engine according to instructions given in engine owners manual.Connecting Electrical Loads Let engine stabilize and warm up for a few minutes after starting. Plug in and turn on the desired 120 /208 Volt AC, three phase, 60 Hz electrical loads. DO NOT connect 240 Volt loads to the 120 Volt receptacles. DO NOT connect 50 Hz loads to the generator. DO NOT OVERLOAD GENERATOR. See “Dont Overload Generator”.Stopping the Engine1. Unplug all electrical loads from generator panel receptacles. NEVER start or stop engine with electrical devices plugged in and turned on.2. Put idle control switch in “Off” position.3. Let engine run at no-load for 30 seconds to stabilize internal temperatures of engine and generator.4. Close the fuel shut-Off valve.5. Move Ignition switch to “Off” position.Charging a BatteryYour generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery. DO NOT use the unit to charge any 6 Volt batteries. DO NOT use the unit to crank an engine having a discharged battery.To recharge 12 Volt batteries, proceed as follows:1. Check fluid level in all battery cells. If necessary, add ONLY distilled water to cover separators in battery cells. DO NOT use tap water.2. If battery is equipped with vent caps, make sure they are installed and are tight.3. If necessary, clean battery terminals.4. Connect battery charge cable connector plug to panel receptacle identified by the words “12-VOLTS D.C.”5. Connect battery charge cable clamp with red handle to the positive (+) battery terminal (Figure 6).6. Connect battery charge cable clamp with black handle to the negative (-) battery terminal (Figure 6).Figure 6- Battery Connections7. Start engine. Let engine run while battery recharges.8. When battery has charged, shut down engineNOTE: Use an automotive hydrometer to test battery state of charge and condition. Follow the hydrometer manufacturers instructions carefully. Generally, a battery is considered to be at 100% state of charge when specific gravity of its fluid (as measured by hydrometer) is 1.260 or higher.COLD WEATHER OPERATIONUnder certain weather conditions (temperatures below 40(4) and a high dew point), your generator may experience icing of the carburetor and/or the crankcase breather system.Build a structure that will enclose three sides and the top of the generator:1. Make sure entire muffler-side of generator is exposed. Note that your generator may appear different from that shown in Figure 8.Figure 8- Permanent Cold Weather Shelter2. Ensure a minimum of two feet clearance between open side of box and nearest object.3. Face exposed end away from wind and elements.4. Enclosure should hold enough heat created by generator to prevent problems.RECEPTACLES127/220 Volt AC, 30 Amp, Locking ReceptacleUse a NEMA L21-30R plug (For option) with this receptacle. Connect a 4-wire cord set rated for 220 Volt AC loads at 30 Amps (or greater) (Figure 10). You can use the same 4-wire cord if you plan to run a 127 Volt load.The generator has a receptacle for three phase (220V) and single phase (127V) as follows: Three phase application (220V) Insert the plug into the receptacle X, Y and Z. Single phase lower application (127V) Insert the plug into the receptacle W and X, W and Y, W and Z.Maximum one-third (1/3) of generator output can be utilized from each phase. Figure 10- 127/220 Volt AC, 30 Amp Locking ReceptacleThis receptacle powers 127/220 Volt AC, 60 Hz, single-phase loads requiring up to 3,600 watts of power at 30 Amps for 127 Volts; three-phase loads requiring up to 10,800 watts of power (10.8 kW) at 30 Amps for 220 Volts. The outlet is protected by a 30 Amp push-to-reset circuit breaker.120 Volt AC, 30 Amp Locking ReceptacleUse a NEMA L5-30 plug (For option) with this receptacle. Connect a 3-wire cord set rated for 125 Volt AC loads at 30 Amps to the plug (Figure 11).Figure 11- 120 Volt AC, 30 Amp Locking ReceptacleUse this receptacle to operate 120 Volt AC, 60 Hz, single-phase loads requiring up to 3,600 watts (3.6 kW) of power at 30 Amps. The outlet is protected by a 30 Amp push-to-reset circuit breaker.120 Volt AC, 20 Amp, Duplex Receptacle Each receptacle (Figure 13) is protected against overload by a 20 Amp push-to-reset circuit breaker.Figure 13 - 120 Volt AC, 20 Amp, Duplex ReceptacleUse each receptacle to operate 120 Volt AC, single-phase, 60 Hz electrical loads requiring up to 2,400 watts (2.4 kW) at 20 Amps of current. Use cord sets that are rated for 125 Volt AC loads at 20 Amps (or greater).12 Volt DC, 10 Amp ReceptacleThis receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cables provided (Figure 14).Figure 13-12 Volt DC, 10 Amp ReceptacleThis receptacle cannot recharge 6 Volt batteries and cannot be used to crank an engine having a discharged battery.See the section “Charging a Battery” before attempting to recharge a battery.DONT OVERLOAD GENERATORCapacityYou must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:1. Select the items you will power at the same time.2. Total the rated (running) watts of these items. This is the amount of power your generator must produce to keep your items running. See Figure 16.3. Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.Example:Tool or ApplianceRated (Running) WattsAdditional Surge (Starting) WattsWindow Air Conditioner12001800Refrigerator8001600Deep Freezer500500Television500-Light (75 Watts)75-3075 Total Running Watts1800 Highest Surge WattsTotal Rated (Running) Watts = 3075Highest Additional Surge Watts = 1800Total Generator Output Required = 4875Power ManagementTo prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator. There should be nothing connected to the generator outlets before starting its engine. The correct and safe way to manage generator power is to sequentially add loads as follows:1. With nothing connected to the generator, start the engine as described in this manual.2. Plug in and turn on the first load, preferably the largest load you have.3. Permit the generator output to stabilize (engine runs smoothly and attached device operates properly).4. Plug in and turn on the next load.5. Again, permit the generator to stabilize.6. Repeat steps 4 and 5 for each additional load.NEVER add more loads than the generator capacity. Take special care to consider surge loads in generator capacity, as described above.Figure 16 - Wattage Reference ChartTool or ApplianceRated (Running) WattsAdditional Surge (Starting) WattsEssentialsLight Bulb - 75 watt75Deep Freezer500500Sump Pump8001200Refrigerator/Freezer - 18 Cu. Ft.8001600Water Well Pump - 1/3 HP10002000Heating/CoolingWindow AC - 10,000 BTU12001800Window Fan300600Furnace Fan Blower - 1/2 HP8001300KitchenMicrowave Oven - 1000 Watt1000-Coffee Maker1500-Electric Stove - Single Element1500-Hot Plate2500-Family RoomDVD/CD Player100-VCR100-Stereo Receiver450-Color Television 27500-Personal Computer w/17 monitor800-OtherSecurity System180-AM/FM Clock Radio300-Garage Door Opener - 1/2 HP480520Electric Water Heater - 40 Gallon4000-DIY/Job SiteQuartz Halogen Work Light1000-Airless Sprayer - 1/3 HP6001200Reciprocating Saw960960Electric Drill - 1/2 HP10001000Circular Saw - 7 1/415001500Miter Saw - 1018001800Table Planer - 618001800Table Saw/Radial Arm Saw - 1020002000Air Compressor - 1-1/2 HP25002500* Wattages listed are approximate only. Check tool or appliance for actual wattage.GENERAL MAINTENANCE RECOMMENDATIONSThe Owner/Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis; that all discrepancies are corrected; and that the unit is kept clean and properly stored. NEVER operate a damaged or defective generator.Engine MaintenanceSee engine owners manual for instructions.KEEP OUT OF REACH OF CHILDREN. DONT POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.Generator MaintenanceGenerator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves or any other foreign material.NOTE: DO NOT use a garden hose to clean generator. Water can enter engine fuel system and cause problems. In addition, if water enters generator through cooling air slots, some of the water will be retained in voids and cracks of the rotor and stator winding insulation. Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.Battery MaintenanceOther than float charging, described elsewhere, no maintenance is required for the battery. Keep the battery and terminals clean and dry.IMPORTANT: Battery charging should be performed in a dry location, such as inside a garage.Generator Cleaning Use a damp cloth to wipe exterior surfaces clean. Use a soft bristle brush to loosen caked on dirt or oil. Use a vacuum cleaner to pick up loose dirt. Low pressure air (not to exceed 25 psi) may be used to blow away dirt. Inspect cooling air slots and opening on generator. These openings must be kept clean and unobstructed.STORAGEThe generator should be started at least once every seven days and allowed to ru