CLP項目驗收經濟效益核算表(模板)-28487

附表一生產周期對比表,,,,,,,,,,,,,

項目,裝配,機械操作,沖釘,鉚合,延時,漏電,瞬時,抽檢,移印,耐壓,包裝,合計,同比縮短

改善前,24H,,,,,24H,,,,,,48H,95.83%

改善后,2H,,,,,,,,,,,2H,

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附表二人均產能對比表,,,,,,,,,,,,,

項目,"日均產量

(極)",,"日均作業(yè)時間

(小時)",,"單位小時產能

(極)",,,生產人數(shù),,"人均小時產能

(極/小時/人)",,,同比提升

,,,,,,,,,,,,,,

改善前,11000,,10.00,,1100,,,72.0,,15.28,,,24.96%

改善后,12600,,10.00,,1260,,,66,,19.09,,,

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附表三在制品庫存對比表,,,,,,,,,,,,,

項目,類別,裝配,機械操作,沖釘鉚合,校驗,移印,耐壓,包裝,合計在制品,,庫存金額,,同比減少

改善前,周轉在制品,0,0,0,7730,10950,0,2400,24625,,33.00萬元,,86.85%

,制程在制品,800,1600,70,800,50,0,225,,,,,

改善后,周轉在制品,0,0,0,0,0,0,2400,3239,,4.34萬元,,

,制程在制品,160,0,70,288,48,48,225,,,,,

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附表四場地利用率對比表,,,,,,,,,,,,,

項目,場地類型,,,區(qū)域,,,,占地面積,小計,合計,場地利用率,,同比提升

改善前,增值流程和Ⅰ型浪費所占面積,,,裝配-延時線體,,,,154.80,205.95,298.89,68.90%,,20.44%

,,,,移印-包裝線體,,,,51.15,,,,,

,Ⅱ型浪費所占面積,,,延時周轉區(qū),,,,6.45,92.94,,,,

,,,,延時待檢區(qū),,,,6.98,,,,,

,,,,延時返工區(qū),,,,18.60,,,,,

,,,,已校待印區(qū),,,,21.39,,,,,

,,,,半成品周轉區(qū),,,,14.42,,,,,

,,,,成品周轉區(qū),,,,25.11,,,,,

改善后,增值流程和Ⅰ型浪費所占面積,,,裝配-包裝,,,,223.60,223.60,237.79,94.03%,,

,Ⅱ型浪費所占面積,,,成品周轉區(qū),,,,14.19,14.19,,,,

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附表五能源使用（設備使用臺數(shù)對比表）,,,,,,,,,,,,,

項目,工序,裝配,沖釘鉚合,噴碼,漏電校驗,延時,延時傳送帶,瞬時,移印,耐壓,包裝,匯總,增加(kw)

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改善前,設備數(shù),1,1,1,3,4,0,2,3,1,1,17,5.20

,功率（KW）,0,0.5,0.2,1.2,10,0,6,0.2,0.5,0.5,19.10,

改善后,設備數(shù),1,1,1,3,4,1,1,3,1,1,17,

,功率（KW）,0.75,0.5,0.2,1.2,10,0.25,10,0.2,0.7,0.5,24.30,

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附表六精益效益分析表,,,,,,,,,,,,,

項目,工序,,類型,,減少人數(shù),,,福利(元）,,"月工資

（元）","獎金

（元）",,"合計

（萬元）"

"人

力

節(jié)

約

",線體,,產能提升,,16.5,,,13448.00,,/,0,0,22.15

,鉚合,,作業(yè)變化,,1,,,,,4267,0,0,4.69

,瞬時,,作業(yè)變化,,2,,,,,4351,0,0,9.57

,移印,,作業(yè)變化,,3,,,,,4687,0,0,15.47

,耐壓,,作業(yè)變化,,0.5,,,,,3000,5000,0,2.15

,搬運,,作業(yè)取消,,0.5,,,,,3600,5000,,2.48

,小計,,/,,,,,,,,,,56.52

"其

他",在制品金額,,資金減少,,,(33-4.34)×3.25%=0.93萬元,,,,,,,0.93

,場地占用,,資金減少,,,61.1㎡×9.2元/㎡×12=0.67萬元,,,,,,,0.67

,周轉箱使用,,資金減少,,,427個×19元/個=0.81萬元,,,,,,,0.81

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,小計,,/,,,,,,,,,,2.42

合計,/,,,,,,,,,,,,58.93

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表七項目投入明細,,,,,,,,,,,,,

序號,工序,,投入明細,,,"金額

(萬元)",數(shù)量,小計(萬元),,"使用年限

(年)",,殘值率,"年折舊

金額(萬元)"

1,裝配-包裝,,裝配傳送帶,,,2.067,1,2.07,,10,,5%,0.17

,,,自動鉚合機,,,9.28,1,9.28,,10,,5%,0.75

,,,機械操作方桌,,,0.08,2,0.16,,10,,5%,0.01

,,,噴碼機,,,4.98,1,4.98,,10,,5%,0.40

,,,噴碼單元（房子）,,,1.66,1,1.66,,10,,5%,0.13

,,,延時傳送帶鏈板,,,0.7318,1,0.73,,10,,5%,0.06

,,,自動瞬時,,,24.8,1,24.80,,5,,5%,4.03

,,,自動移印單元,,,18.76,1,18.76,,5,,5%,3.05

,,,自動耐壓,,,8.68,1,8.68,,5,,5%,1.41

,,,包裝線（精益棒）,,,2.945,1,2.95,,10,,5%,0.24

,小計,,,,,/,11,74.06,,/,,,10.26

2,自動化設備維護員1名,,自動化導入,,,5787×11=6.37,,,,,,,6.37

3,能源使用,,電費增加,,,5.2×10×300×0.95=1.48萬元,,,,,,,1.48

總投入,,,,,,,,,,,,,18.10

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表八產品直通率,,,,,,,,,,,,,

項目,月份,"裝配

合格率","鉚合

合格率","瞬時

合格率",延時抽檢合格率,漏電校驗合格率,"移印

合格率","耐壓

合格率","包裝

合格率",直通率,合計,,提升

改善前,1月,99.90%,99.71%,99.53%,98.35%,99.86%,97.18%,100.00%,99.97%,94.61%,95.01%,,0.66%

,2月,99.91%,99.64%,99.56%,97.94%,99.85%,98.45%,100.00%,99.98%,95.41%