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DL/T5190.3-××××
ICS
K
備案號(hào):
中華人民共和國(guó)電力行業(yè)標(biāo)準(zhǔn)
DL/T5190.3-XXXX
P代替DL5190.3-2012
電力建設(shè)施工技術(shù)規(guī)范
第3部分:汽輪發(fā)電機(jī)組
Technicalspecificationforthermalpower
erectionandconstruction
Part3:steamturbinegeneratorunit
(征求意見(jiàn)稿)
XXX-XX-XX發(fā)布XXXX-XX-XX實(shí)施
國(guó)家能源局發(fā)布
DL5190.3—XXXX
II
DL5190.3—XXXX
目次
1總則................................................................................................1
2術(shù)語(yǔ)................................................................................................2
3基本規(guī)定........................................................................................5
3.1設(shè)備開(kāi)箱檢驗(yàn)及保管..............................................................................5
3.2土建工程..................................................................................................6
3.3設(shè)備及系統(tǒng)安裝......................................................................................7
3.4試運(yùn)行......................................................................................................9
4汽輪機(jī)本體..................................................................................12
4.1一般規(guī)定................................................................................................12
4.2本體基礎(chǔ)................................................................................................12
4.3臺(tái)板與墊鐵............................................................................................14
4.4汽缸、軸承座及滑銷(xiāo)系統(tǒng)....................................................................18
4.5軸承和油擋............................................................................................23
4.6整體供貨的汽缸....................................................................................31
4.7汽輪機(jī)轉(zhuǎn)子............................................................................................33
4.8通流部分設(shè)備安裝................................................................................38
4.9減速器和盤(pán)車(chē)裝置................................................................................44
4.10汽輪機(jī)扣大蓋......................................................................................47
4.11基礎(chǔ)二次灌漿及養(yǎng)護(hù)..........................................................................52
4.12質(zhì)量驗(yàn)收應(yīng)提交的項(xiàng)目文件..............................................................53
5汽輪機(jī)輔助設(shè)備..........................................................................57
5.1一般規(guī)定................................................................................................57
5.2凝汽器....................................................................................................58
5.3直接空冷凝汽器....................................................................................65
5.4間接空冷裝置........................................................................................71
III
DL5190.3—XXXX
5.5熱交換器................................................................................................74
5.6箱罐和除氧器........................................................................................76
5.7減溫減壓裝置........................................................................................78
5.8抽氣設(shè)備................................................................................................79
5.9汽水管道的吹掃和沖洗........................................................................81
5.10汽輪機(jī)真空系統(tǒng)嚴(yán)密性檢查..............................................................82
5.11汽輪機(jī)輔助設(shè)備試運(yùn)行......................................................................83
5.12質(zhì)量驗(yàn)收應(yīng)提交的項(xiàng)目文件..............................................................85
6汽輪機(jī)附屬機(jī)械..........................................................................88
6.1一般規(guī)定................................................................................................88
6.2一般離心泵............................................................................................95
6.3給水泵及其配套裝置..........................................................................100
6.4立式泵..................................................................................................104
6.5深井泵..................................................................................................116
6.6空冷風(fēng)機(jī)和水塔風(fēng)機(jī)..........................................................................119
6.7旋轉(zhuǎn)濾網(wǎng)..............................................................................................121
6.8真空泵安裝..........................................................................................122
6.9附屬機(jī)械分部試運(yùn)行..........................................................................123
6.10質(zhì)量驗(yàn)收應(yīng)提交的項(xiàng)目文件............................................................129
7燃?xì)廨啓C(jī)本體............................................................................132
7.1本體基礎(chǔ)..............................................................................................132
7.2墊鐵和可調(diào)固定器..............................................................................132
7.3臺(tái)板和支撐裝置..................................................................................132
7.4燃?xì)廨啓C(jī)本體......................................................................................132
7.5燃?xì)廨啓C(jī)進(jìn)氣、排氣系統(tǒng)安裝..........................................................136
7.6基礎(chǔ)二次灌漿及養(yǎng)護(hù)..........................................................................138
7.7罩殼安裝..............................................................................................138
7.8質(zhì)量驗(yàn)收應(yīng)提交的項(xiàng)目文件..............................................................138
8燃?xì)廨啓C(jī)附屬系統(tǒng)....................................................................141
IV
DL5190.3—XXXX
8.1設(shè)備及框架模塊安裝..........................................................................141
8.2附屬系統(tǒng)管道安裝..............................................................................143
8.3燃?xì)廨啓C(jī)附屬系統(tǒng)試運(yùn)行..................................................................145
8.4質(zhì)量驗(yàn)收應(yīng)提交的項(xiàng)目文件..............................................................147
9發(fā)電機(jī)和勵(lì)磁裝置....................................................................149
9.1一般規(guī)定..............................................................................................149
9.2軸承座及軸承......................................................................................153
9.3定子......................................................................................................154
9.4發(fā)電機(jī)轉(zhuǎn)子..........................................................................................158
9.5調(diào)整定子位置和封閉端蓋..................................................................161
9.6氫冷和水氫氫冷發(fā)電機(jī)的軸密封裝置及氣體冷卻系統(tǒng)..................163
9.7雙水內(nèi)冷發(fā)電機(jī)進(jìn)出水支座和冷卻器..............................................167
9.8冷卻水系統(tǒng)..........................................................................................171
9.9勵(lì)磁裝置..............................................................................................173
9.10質(zhì)量驗(yàn)收應(yīng)提交的項(xiàng)目文件............................................................174
10調(diào)節(jié)保安裝置和油系統(tǒng)..........................................................177
10.1一般規(guī)定................................................................................177
10.2電液調(diào)節(jié)保安裝置............................................................................180
10.3汽門(mén)及其傳動(dòng)機(jī)構(gòu)............................................................................183
10.4離心式主油泵..........................................................................188
10.5調(diào)節(jié)油系統(tǒng)................................................................................190
10.6潤(rùn)滑油系統(tǒng)................................................................................192
10.7氫冷發(fā)電機(jī)的密封油系統(tǒng)................................................................197
10.8油循環(huán)和油系統(tǒng)試運(yùn)........................................................................199
10.9質(zhì)量驗(yàn)收應(yīng)提交的項(xiàng)目文件............................................................203
11汽輪機(jī)本體范圍的管道..........................................................205
11.1一般規(guī)定............................................................................................205
11.2閥門(mén)安裝............................................................................................205
11.3管道安裝............................................................................................206
V
DL5190.3—XXXX
11.4質(zhì)量驗(yàn)收應(yīng)提交的項(xiàng)目文件............................................................209
12起重設(shè)施..................................................................................210
12.1橋式起重機(jī)........................................................................................210
12.2電動(dòng)(手動(dòng))葫蘆............................................................................218
12.3質(zhì)量驗(yàn)收應(yīng)提交的項(xiàng)目文件............................................................219
13汽輪機(jī)化妝板、平臺(tái)、梯子和蓋板.....................................221
13.1汽輪機(jī)化妝板....................................................................................221
13.2平臺(tái)、梯子和蓋板............................................................................221
附錄A汽輪機(jī)臺(tái)板砂漿墊塊施工規(guī)定......................................223
附錄B汽缸密封涂料..................................................................225
附錄C常用密封材料品種及適用范圍......................................226
附錄D常用油脂品種及適用范圍..............................................228
附錄E汽輪機(jī)螺栓常用材料物理性能......................................231
附錄F用鋼絲找中心垂弧計(jì)算公式..........................................232
附錄G機(jī)組振動(dòng)標(biāo)準(zhǔn)..................................................................233
附錄H油質(zhì)等級(jí)標(biāo)準(zhǔn)..................................................................234
標(biāo)準(zhǔn)用詞說(shuō)明..................................................................................237
引用標(biāo)準(zhǔn)名錄..................................................................................238
條文說(shuō)明..........................................................................................240
VI
DL5190.3—XXXX
Contents
1Generalprovisions························································1
2Terms·······································································2
3Basicrequirement·························································5
3.1Equipmentumpackingandstorage······································5
3.2Civilworks······························································7
3.3Equipmentandsystemerection·········································7
3.4Trialrunofturbogenerators·············································9
4Steamturbine····························································12
4.1Generalrequirement···················································12
4.2Requirementsforfoundation···········································12
4.3Soleplateandshims····················································14
4.4Casing,bearingpedestalsandslidingkeysystem······················18
4.5Bearingandoilbaffle··················································23
4.6Integralcylinder·······················································31
4.7Steamturbinerotor····················································33
4.8Installationofequipmentinflowpassage······························38
4.9Turninggearandspeedreducer········································44
4.10Coveringofsteamturbine············································47
4.11Secondarygroutingandcuring·······································52
4.12Projectdocumentstobeprovidedbeforequalityacceptance·········53
5Auxiliaryequipments···················································57
5.1Generalrequirement···················································57
5.2Condenser······························································58
5.3Aircooleddevice······················································65
5.4Indirectairdevice······················································71
VII
DL5190.3—XXXX
5.5Heatexchanger························································74
5.6Tanksanddeaerator····················································76
5.7Attemperatorandpressurereducingdevice····························78
5.8Extractionequipments·················································79
5.9Purgingandflushingofsteam-waterpipelines·························80
5.10Leakagecheckofsteamturbinevacuumsystem·····················82
5.11Trialrunofsteamturbineauxiliaryequipment·······················83
5.12Projectdocumentstobeprovidedbeforequalityacceptance········85
6Accessorymachinery···················································88
6.1Generalrequirement··················································88
6.2Commoncentrifugalpumps············································95
6.3Feedwaterpumpunitsandtheirassociateddevices··················100
6.4Verticalpumps························································104
6.5Deepwellpumps·····················································116
6.6Aircoolingandwatercoolingfans···································119
6.7Rotatingfiter·························································121
6.8Vacuumpump························································122
6.9Trialrunofaccessorymachinery·····································123
6.10Projectdocumentstobeprovidedbeforequalityacceptance········219
7Gasturbine······························································132
7.1Requirementsforfoundation········································132
7.2Shimandfixator·····················································132
7.3Soleplateandsupportdevice·········································132
7.4Gasturbine···························································132
7.5Airintakeandexhaustsystems············································136
7.6Secondarygroutingandcuring······································138
7.7Enclosureofgasturbine····················································138
7.8Projectdocumentstobeprovidedbeforequalityacceptance··········138
8Gasturbineaccessorysystems·············································141
VIII
DL5190.3—XXXX
8.1Equipmentsandmoduleerection··········································141
8.2Pipingerectionofaccessorysystems·····································143
8.3Trialrunofaccessorymachinery··········································145
8.4Projectdocumentstobeprovidedbeforequalityacceptance··········147
9Generatorandexcitationdevice·····································149
9.1Generalrequirement··················································149
9.2Bearingseatandbearing·············································153
9.3Stator·································································154
9.4Generatorrotor·······················································158
9.5Statorpositionadjustmentandcoverclosing·························161
9.6Shaftsealingandgascoolingsystemofhydrogen-
cooledandwater-hydrogen-hydrogen-cooledgenerator············163
9.7Waterinlet/outletpedestalsandcooler·······························167
9.8Coolingwatersystem·················································171
9.9Excitationdevice·····················································173
9.10Projectdocumentstobeprovidedbeforequalityacceptance········174
10Control-protectingdeviceandoilsystem·························177
10.1Generalrequirement················································177
10.2Electro-hydrauliccontrolandprotectingdevice·····················180
10.3Steamvalveanditsdrivingadevice································183
10.4Centrifugalmainoilpump··········································188
10.5Controloilsystem···················································190
10.6Lubricatingoilsystem··············································192
10.7Sealingoilsystemofhydrogen-cooledgenerator···················197
10.8Trialrunofoilsystemandoilflushing······························199
10.9Projectdocumentstobeprovidedbeforequalityacceptance······203
11Pipingofsteamturbine············································205
11.1Generalrequirement···············································205
11.2Valvesandspecialparts·············································205
IX
DL5190.3—XXXX
11.3Installationofpiping················································206
11.4Projectdocumentstobeprovidedbeforequalityacceptance········209
12hoistingequipmentofthemainpowerhouse····················210
12.1Bridgecrane·························································210
12.2Electric(manual)hoist··············································218
12.3Projectdocumentstobeprovidedbeforequalityacceptance········219
13Enclosure,platformladderandcoverofsteamturbine·········221
13.1Enclosureofsteamturbine··········································221
13.2platformladderandcoverofsteamturbine·························221
AppendixARequirementsforconstructionofmortarand
padsforS/Tsoleplate····································223
AppendixBcylindercoating···········································225
AppendixCCommonsealingmaterialtypesandscope
ofapplication··············································226
AppendixDCommongreasetypesandscope
ofapplication··············································228
AppendixEPhysicalperformanceofcommonS/T
boltingmaterials··········································231
AppendixFSagcalculationformulaforcentering
withsteelwire············································232
AppendixGUnitvibrationcriterion··································233
AppendixHOilqualityratingcriterion······························234
Explanationofwordinginthiscode·····································237
Normativestandard························································238
Addition:Explanationofprovisions·····································240
X
DL5190.3—XXXX
1總則
1.0.1為了加強(qiáng)汽輪發(fā)電機(jī)組工程施工技術(shù)管理,進(jìn)一步提高工
程施工質(zhì)量,修訂DL5190.3—2012《電力建設(shè)施工技術(shù)規(guī)范》第
三部分。
1.0.2本部分適用于火力發(fā)電廠汽輪發(fā)電機(jī)組、燃?xì)猓羝?lián)合
循環(huán)發(fā)電機(jī)組、單循環(huán)燃?xì)獍l(fā)電機(jī)組、輔助設(shè)備及附屬機(jī)械的施
工。
1.0.3汽輪發(fā)電機(jī)組的施工應(yīng)依據(jù)經(jīng)批準(zhǔn)的設(shè)計(jì)和設(shè)備制造廠技
術(shù)文件,如需修改或變更,應(yīng)由設(shè)計(jì)單位、設(shè)備制造廠出具相應(yīng)
的證明文件,辦理相關(guān)的審批手續(xù)。發(fā)電廠土建工程除滿足本規(guī)
范《電力建設(shè)施工技術(shù)規(guī)范第1部分:土建工程》的規(guī)定外,
特殊要求按本部分相關(guān)規(guī)定執(zhí)行。
1.0.4汽輪發(fā)電機(jī)組的施工應(yīng)按設(shè)備訂貨合同、技術(shù)協(xié)議及制造
廠有效技術(shù)文件的要求執(zhí)行,如合同協(xié)議及制造廠技術(shù)文件無(wú)明
確要求或要求不全面時(shí),按本部分規(guī)定執(zhí)行。
1.0.5汽輪發(fā)電機(jī)組的施工,除應(yīng)符合本部分規(guī)定外,還應(yīng)執(zhí)行
國(guó)家、行業(yè)現(xiàn)行有關(guān)標(biāo)準(zhǔn)規(guī)定。
1
DL5190.3—XXXX
2術(shù)語(yǔ)
2.0.1橢圓度ellipticity
圓柱形軸或者孔在某一橫剖面的不圓度,其數(shù)值為該橫剖面
最大直徑與最小直徑之差。
2.0.2不柱度non-cylindricity
圓柱形軸或孔通過(guò)軸中心線的軸向剖面上下線與平行線的偏
差。其數(shù)值為該軸或孔在軸向剖面上最大與最小直徑之差。要求
為正圓柱體的部件,不柱度表示偏離正圓柱要求的程度。
2.0.3錐度taper
圓錐、圓臺(tái)形狀回轉(zhuǎn)面與基準(zhǔn)面的傾斜程度。對(duì)于圓錐形狀
其數(shù)值為圓錐基準(zhǔn)面直徑與圓錐高度的比值,對(duì)于圓臺(tái)形狀其數(shù)
值為上下直徑之差與圓臺(tái)高度的比值。
2.0.4傾斜度tilt/(坡度)tilt(gradient)
直線或平面與基準(zhǔn)線或基準(zhǔn)面相交的傾斜程度。其數(shù)值為給
定的基準(zhǔn)面或線長(zhǎng)度內(nèi)該面或線與基準(zhǔn)面或線的最小距離與給定
長(zhǎng)度的比值。
2.0.5平面度f(wàn)latness
實(shí)際表面偏離標(biāo)準(zhǔn)平面的程度。其數(shù)值用實(shí)際平面距離標(biāo)準(zhǔn)
平面最遠(yuǎn)點(diǎn)的距離值表示。
2.0.6不平行度non-parallelism
兩個(gè)相互平行的線或面間的不平行的程度。其數(shù)值為該二要
素間最大與最小垂直距離之差。
2.0.7不垂直度non-perpendicularity
兩條軸線、軸線與平面或兩平面之間所形成的角度與標(biāo)準(zhǔn)直
角之差。以單位長(zhǎng)度內(nèi)標(biāo)準(zhǔn)垂直線或面與所測(cè)線或面的最小距離
△表示,單位△/m。
2.0.8徑向晃度radialrunout
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徑向晃度表示測(cè)量斷面所在的軸表面到軸中心線距離的偏離
程度。用百分表垂直指向被測(cè)斷面的軸中心線,轉(zhuǎn)子軸頸在支持
面上盤(pán)動(dòng),被測(cè)表面上各點(diǎn)讀數(shù)的最大與最小值之差,為軸頸在
該截面的徑向晃度。
2.0.9端面瓢偏endingrunout
端面瓢偏表示該端面與軸中心線不垂直的程度。在被測(cè)端面
接近直徑的周邊部位,相對(duì)180°位置各安放一個(gè)垂直于端面的百
分表,盤(pán)動(dòng)轉(zhuǎn)子,兩表同時(shí)指示的最大差值減去最小差值的1/2
即為端面瓢偏值。
2.0.10大型水泵largepumps
出口公稱直徑大于400mm的高壓離心泵,以及入口公稱直
徑大于700mm的低壓泵。
2.0.11高速水泵high-speedpumps
額定轉(zhuǎn)速高于1500r/min的水泵。
2.0.12可調(diào)式汽封adjustablesteamseal
可調(diào)式汽封是一種隨著啟動(dòng)過(guò)程中蒸汽壓力的逐漸增大而分
段閉合的汽封。其主要特點(diǎn):?jiǎn)?dòng)時(shí),汽封塊張開(kāi),使動(dòng)靜部分
達(dá)到最大間隙,避免了啟動(dòng)過(guò)程中由于振動(dòng)及變形而導(dǎo)致的碰磨。
隨著機(jī)組升速加負(fù)荷,汽封塊端部閉合,使動(dòng)靜間隙減小,以減
少汽封的漏汽量從而提高機(jī)組的效率。
2.0.13空冷凝汽器air-cooledcondenser(ACC)
空冷凝汽器簡(jiǎn)稱為ACC,指以空氣作為冷卻介質(zhì),使汽輪機(jī)
排汽凝結(jié)成水的表面式換熱器。
2.0.14相對(duì)振動(dòng)relativevibration
相對(duì)振動(dòng)是指轉(zhuǎn)軸和相應(yīng)結(jié)構(gòu)(例如軸承座或機(jī)殼)之間的
徑向位移量的測(cè)量值,如無(wú)特別說(shuō)明,本部分中的“軸振動(dòng)”均
指相對(duì)振動(dòng)。
2.0.15絕對(duì)振動(dòng)absolutevibration
絕對(duì)振動(dòng)是指轉(zhuǎn)軸相對(duì)于某一慣性參考系的位移量的測(cè)量值。
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2.0.16輔機(jī)故障減負(fù)荷試驗(yàn)runbacktest
當(dāng)發(fā)生部分主要輔機(jī)故障停運(yùn),機(jī)組最大出力低于給定負(fù)荷
時(shí),測(cè)試控制系統(tǒng)將機(jī)組負(fù)荷快速降低到實(shí)際所能達(dá)到的出力,
并控制機(jī)組在允許參數(shù)范圍內(nèi)繼續(xù)運(yùn)行能力的過(guò)程,稱為輔機(jī)故
障減負(fù)荷試驗(yàn)。
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3基本規(guī)定
3.1設(shè)備開(kāi)箱檢驗(yàn)及保管
3.1.1設(shè)備到達(dá)現(xiàn)場(chǎng)后,應(yīng)由建設(shè)、制造、監(jiān)理、總包、施工、
設(shè)備保管等相關(guān)單位共同開(kāi)箱查驗(yàn)并記錄簽證。有缺陷的設(shè)備應(yīng)
按合同約定進(jìn)行處理。
3.1.2設(shè)備開(kāi)箱檢驗(yàn)時(shí),裝箱單、說(shuō)明書(shū)、質(zhì)量證明文件、圖紙
等技術(shù)文件應(yīng)齊全。
3.1.3設(shè)備裝卸和搬運(yùn)應(yīng)符合下列規(guī)定:
1應(yīng)按箱上標(biāo)識(shí)部位綁扎吊索及加襯墊物,并防止重心偏
移;
2對(duì)剛度較差的設(shè)備,應(yīng)采取措施防止變形;
3應(yīng)核實(shí)設(shè)備搬運(yùn)途中經(jīng)過(guò)的路面、橋梁等承載能力;
4碳鋼吊索不得與奧氏體不銹鋼材質(zhì)的設(shè)備接觸。
3.1.4設(shè)備開(kāi)箱檢查應(yīng)符合下列規(guī)定:
1在開(kāi)箱檢查時(shí),應(yīng)防止損傷和損壞設(shè)備及零部件。對(duì)裝有
精密設(shè)備的箱件,應(yīng)注意對(duì)精密設(shè)備妥善保護(hù);
2設(shè)備防腐涂料未清理前,不得轉(zhuǎn)動(dòng)和滑動(dòng),清理檢查后應(yīng)
用原防腐涂料進(jìn)行防腐處理;
3需要添加潤(rùn)滑劑等特殊要求的轉(zhuǎn)動(dòng)設(shè)備,開(kāi)箱檢查時(shí)不得
盤(pán)動(dòng);
4設(shè)備開(kāi)箱檢查后暫不安裝時(shí)應(yīng)重新封閉;露天放置的箱
件,應(yīng)采取有效的防護(hù)措施;
5裝箱設(shè)備的配件及專用工具應(yīng)成套保管。
3.1.5設(shè)備保管人員應(yīng)熟悉設(shè)備保管規(guī)程,汽輪發(fā)電機(jī)組設(shè)備的
特殊保管要求,并做好保管記錄。
3.1.6設(shè)備安裝前保管應(yīng)符合DL/T855《電力基本建設(shè)火電設(shè)備
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維護(hù)保管規(guī)程》的規(guī)定。
3.1.7設(shè)備和器材應(yīng)分區(qū)、分類(lèi)存放,標(biāo)識(shí)清晰,并應(yīng)符合下列
規(guī)定:
1存放區(qū)域應(yīng)有明顯的區(qū)界和消防通道,并具備可靠的消防
設(shè)施和有效的照明;
2大件設(shè)備的存放位置應(yīng)根據(jù)施工順序和運(yùn)輸條件,按照施
工組織設(shè)計(jì)的規(guī)定合理布置,以減少二次搬運(yùn);
3設(shè)備應(yīng)支墊穩(wěn)固、可靠,存放場(chǎng)地排水應(yīng)暢通,并應(yīng)采取
防撞、防凍、防潮、防塵和防傾倒等措施;
4存放地點(diǎn)和貨架應(yīng)具備足夠的承載能力;
5海濱鹽霧地區(qū)和含有腐蝕性的環(huán)境,應(yīng)采取特殊措施,防
止設(shè)備銹蝕;
6儀器、儀表及精密部件應(yīng)存放在貨架上或按要求放置在保
溫庫(kù)內(nèi);
7管材、管件和部件應(yīng)標(biāo)識(shí)明確、分類(lèi)存放,避免混淆;
8充氮保護(hù)的設(shè)備,應(yīng)定期檢查記錄氮?dú)鈮毫霸O(shè)備密封情
況。當(dāng)壓力低于3.5kPa時(shí),應(yīng)及時(shí)補(bǔ)充氮?dú)猓?/p>
9燃?xì)廨啓C(jī)濾芯保管應(yīng)有防潮措施。
3.1.8隨設(shè)備提供的材料應(yīng)有質(zhì)量證明文件,在核查中對(duì)材料質(zhì)
量有質(zhì)疑時(shí),應(yīng)進(jìn)行復(fù)檢。
3.1.9外委加工和現(xiàn)場(chǎng)加工配制的成品或半成品,應(yīng)按本部分的
有關(guān)規(guī)定進(jìn)行檢驗(yàn),合格后方可使用。
3.1.10安裝就位的設(shè)備應(yīng)加強(qiáng)成品保護(hù),防止設(shè)備在安裝期間損
傷、銹蝕、凍裂;經(jīng)過(guò)試運(yùn)行的主要設(shè)備,應(yīng)根據(jù)制造廠對(duì)設(shè)備
的有關(guān)要求,制定維護(hù)保養(yǎng)措施,經(jīng)監(jiān)理審定后,妥善保管。
3.2土建工程
3.2.1汽輪發(fā)電機(jī)組安裝前期,由監(jiān)理組織土建專業(yè)、安裝專業(yè)
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進(jìn)行圖紙會(huì)檢。
3.2.2土建施工期間,安裝專業(yè)應(yīng)做如下工作:
1施工準(zhǔn)備時(shí),對(duì)預(yù)留孔洞、預(yù)埋件、汽輪發(fā)電機(jī)組基座及
主要附屬設(shè)備基礎(chǔ)等標(biāo)高、中心線、地腳螺栓孔位置等重要幾何尺
寸應(yīng)進(jìn)行校核;
2澆灌前,安裝單位應(yīng)參加基座澆灌前的中間核查工作;
3起吊重型設(shè)備需要的起吊設(shè)施的基礎(chǔ)、錨固點(diǎn)及為超負(fù)荷
起吊而對(duì)建筑結(jié)構(gòu)進(jìn)行的加固方案,應(yīng)在土建施工前與設(shè)計(jì)單位、
監(jiān)理單位和土建施工單位確定;
4因吊裝大型設(shè)備而預(yù)留的鋼結(jié)構(gòu)、基礎(chǔ)或墻體,應(yīng)在土建
施工前由設(shè)計(jì)單位、監(jiān)理單位和土建施工單位等有關(guān)單位確認(rèn)。
3.2.3交付安裝的土建工程應(yīng)具備下列條件:
1行車(chē)軌道安裝完畢,二次灌漿的混凝土已達(dá)到設(shè)計(jì)強(qiáng)度,
并經(jīng)驗(yàn)收合格;
2主輔設(shè)備基礎(chǔ)、基座混凝土已達(dá)到設(shè)計(jì)強(qiáng)度的70%以上,
模板已拆除;
3廠房封閉,屋面止水;
4廠房?jī)?nèi)的各基礎(chǔ)縱橫中心線、標(biāo)高標(biāo)識(shí)和基礎(chǔ)沉降觀測(cè)點(diǎn)
清晰、齊全;
5各層平臺(tái)、通道、梯子、欄桿、踢腳板裝設(shè)完畢且焊接牢
固,主機(jī)周邊孔洞有可靠的臨時(shí)蓋板或圍欄;
6廠房?jī)?nèi)的管溝、泵坑、排水溝及集水井等清潔,排水暢通;
7消防設(shè)施可靠;
8建筑物和基礎(chǔ)上的基準(zhǔn)線與基準(zhǔn)點(diǎn)標(biāo)識(shí)清晰、齊全。
3.3設(shè)備及系統(tǒng)安裝
3.3.1設(shè)備安裝應(yīng)根據(jù)下列技術(shù)文件進(jìn)行:
1制造廠設(shè)備質(zhì)量證明書(shū)、說(shuō)明書(shū)、圖紙等;
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2專業(yè)施工組織設(shè)計(jì)及作業(yè)指導(dǎo)書(shū);
3綠色施工專項(xiàng)措施。
3.3.2施工前,工程技術(shù)人員應(yīng)對(duì)施工人員進(jìn)行技術(shù)交底。
3.3.3汽輪發(fā)電機(jī)組的施工場(chǎng)地應(yīng)符合下列規(guī)定:
1臨時(shí)放置設(shè)備和材料的場(chǎng)地應(yīng)滿足相應(yīng)載荷要求;
2施工地點(diǎn)環(huán)境溫度宜保持在5℃以上;
3水、電等力能供應(yīng)應(yīng)滿足施工需求,照明充足;
4基建施工和生產(chǎn)運(yùn)行區(qū)域的隔離設(shè)施應(yīng)有明顯標(biāo)識(shí);
5起重設(shè)備應(yīng)具備使用條件。
3.3.4設(shè)備安裝時(shí),建筑物的保護(hù)應(yīng)符合下列規(guī)定:
1不得任意變更或損壞建筑物結(jié)構(gòu);
2禁止在建筑物金屬結(jié)構(gòu)上任意施焊、切割;
3不得隨意在建筑混凝土結(jié)構(gòu)上錘擊、開(kāi)孔,不得鑿開(kāi)混凝
土保護(hù)層在鋼筋上焊接、切割。
3.3.5設(shè)備安裝前,如發(fā)現(xiàn)有損壞或質(zhì)量缺陷,應(yīng)及時(shí)通知有關(guān)
單位共同檢查確認(rèn),并進(jìn)行處理。
3.3.6設(shè)備中的零部件和緊固件安裝前應(yīng)按DL/T438《火力發(fā)電
廠金屬技術(shù)監(jiān)督規(guī)程》和DL/T439《火力發(fā)電廠高溫緊固件技術(shù)
導(dǎo)則》規(guī)定進(jìn)行光譜、無(wú)損探傷、金相、硬度等檢驗(yàn),并與制造
廠技術(shù)文件要求相符。
3.3.7設(shè)備及部件的清理應(yīng)符合下列規(guī)定:
1設(shè)備部件內(nèi)部的雜物、油垢、銹跡應(yīng)清理干凈并及時(shí)封閉;
2設(shè)備的精密加工面不應(yīng)用鏟刀、銼刀除銹,不得用火焰除
油;
3用蒸汽吹掃的部件應(yīng)及時(shí)去除水分;
4清理軸頸和軸瓦時(shí)不得損傷其表面;
5清理后的設(shè)備及零部件應(yīng)分類(lèi)存放,并防止二次污染。
3.3.8汽輪發(fā)電機(jī)組施工應(yīng)符合下列規(guī)定:
1設(shè)備的解體檢查、測(cè)量和調(diào)整應(yīng)符合制造廠的技術(shù)文件要
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求;
2拆卸設(shè)備部套時(shí)應(yīng)做好標(biāo)記、使用專用工器具,并不得強(qiáng)
行拆裝;
3拆下的零部件應(yīng)妥善保管。
3.3.9隱蔽工程的安裝檢查應(yīng)符合下列規(guī)定:
1進(jìn)入隱蔽區(qū)域、設(shè)備內(nèi)部清理和檢查的人員,應(yīng)穿無(wú)紐扣
的專用工作服,鞋底無(wú)鐵釘并擦拭干凈;
2設(shè)備及管道封閉前,應(yīng)指定專人檢查,確認(rèn)內(nèi)部無(wú)雜物后
辦理簽證;
3設(shè)備及管道的封閉應(yīng)明顯,牢固、可靠;
4不得在已最終封閉的設(shè)備或管道上施焊、開(kāi)孔、拆封。
3.4試運(yùn)行
3.4.1汽輪發(fā)電機(jī)及其附屬機(jī)械、輔助設(shè)備試運(yùn)時(shí)現(xiàn)場(chǎng)應(yīng)具備下
列條件:
1廠區(qū)場(chǎng)地平整,道路暢通;
2試運(yùn)范圍內(nèi)的施工臨時(shí)設(shè)施應(yīng)拆除并清理干凈,現(xiàn)場(chǎng)溝
道、孔洞蓋板齊全,臨時(shí)孔洞應(yīng)裝設(shè)護(hù)欄或蓋板,平臺(tái)的樓梯、
通道、欄桿及護(hù)板應(yīng)安裝完畢;
3消防器材滿足試運(yùn)要求,消防系統(tǒng)具備投用條件,事故排
油系統(tǒng)具備使用條件;
4試運(yùn)機(jī)組范圍內(nèi)的各層地面施工完畢;
5生活用的上下水道暢通,衛(wèi)生設(shè)施能正常使用;
6廠房和廠區(qū)的排水系統(tǒng)、工業(yè)廢水處理系統(tǒng)應(yīng)正常投用;
7照明系統(tǒng)應(yīng)正常投用,事故照明系統(tǒng)完整、可靠并處于備
用狀態(tài);
8試運(yùn)時(shí)室內(nèi)溫度宜保持5℃以上;
9電話等通信設(shè)備安裝完畢,應(yīng)正常投用;
9
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10與試運(yùn)有關(guān)的空調(diào)系統(tǒng)應(yīng)正常投用。
3.4.2汽輪發(fā)電機(jī)組及附屬機(jī)械、輔助設(shè)備和系統(tǒng),在試運(yùn)前應(yīng)
具備下列條件:
1設(shè)備及系統(tǒng)按規(guī)定安裝完畢,并驗(yàn)收合格,安裝技術(shù)記錄
齊全;
2設(shè)備及管道的保溫工作已完成,管道支吊架已調(diào)整結(jié)束;
3基礎(chǔ)混凝土及二次灌漿層達(dá)到設(shè)計(jì)強(qiáng)度;
4操作電源、動(dòng)力電源、壓縮空氣氣源可靠;
5水位計(jì)和油位計(jì)標(biāo)識(shí)清晰、顯示正確;
6轉(zhuǎn)動(dòng)機(jī)械已按要求加潤(rùn)滑油、脂,油位正常;
7工業(yè)水系統(tǒng)具備投用條件且沖洗潔凈;
8閥門(mén)應(yīng)逐個(gè)檢查調(diào)整完畢,全行程啟閉(停)靈活、開(kāi)
度準(zhǔn)確且無(wú)卡澀;
9試運(yùn)范圍內(nèi)的容器,已按要求清理和沖洗;
10各指示和記錄儀表及信號(hào)、聲光報(bào)警裝置已裝設(shè)齊全,
并經(jīng)校驗(yàn)調(diào)整準(zhǔn)確;
11試運(yùn)設(shè)備或系統(tǒng)已掛牌并標(biāo)識(shí)清晰,表計(jì)指示正確且在
有效期內(nèi);
12啟動(dòng)用汽源應(yīng)充足并穩(wěn)定,其壓力和溫度應(yīng)能符合軸封
供汽、汽動(dòng)給水泵、除氧器等用汽的要求;
13自動(dòng)控制部分及精密部套的通風(fēng)、空調(diào)裝置應(yīng)投用;
14試運(yùn)設(shè)備的保護(hù)裝置已校驗(yàn)合格并投用。
3.4.3汽輪發(fā)電機(jī)組的分部試運(yùn)調(diào)試措施已批準(zhǔn)。
3.4.4汽輪發(fā)電機(jī)組整套啟動(dòng)前應(yīng)完成下列工作:
1汽水管道的吹掃和沖洗;
2冷卻水系統(tǒng)通水試驗(yàn)和沖洗;
3化學(xué)水系統(tǒng)沖洗、充填藥劑、調(diào)整試運(yùn)行,并能供給足量
合格的除鹽水;
4真空系統(tǒng)嚴(yán)密性檢查;
10
DL5190.3—XXXX
5除氧器、熱交換器、蒸發(fā)器、減壓裝置等的檢查調(diào)整;
6各附屬機(jī)械分部試運(yùn)調(diào)整;
7潤(rùn)滑、調(diào)節(jié)和密封油系統(tǒng)及凈化裝置試運(yùn)調(diào)整,油質(zhì)合格;
8調(diào)節(jié)、保安系統(tǒng)靜態(tài)整定和試驗(yàn);
9頂軸裝置和盤(pán)車(chē)裝置調(diào)整試驗(yàn),校對(duì)大軸晃度指示表;
10抽汽止回閥與傳動(dòng)裝置的調(diào)整試驗(yàn);
11汽封系統(tǒng)調(diào)整試運(yùn)行;
12熱工、電氣有關(guān)保護(hù)、連鎖裝置,遠(yuǎn)方操作裝置和電動(dòng)、
氣動(dòng)、液動(dòng)閥的調(diào)整試驗(yàn),開(kāi)、閉、富余行程及開(kāi)閉時(shí)間已作記
錄,并投運(yùn)正常;
13中間再熱機(jī)組旁路系統(tǒng)的調(diào)整試驗(yàn);
14抽真空試驗(yàn);
15低壓缸噴水試驗(yàn);
16發(fā)電機(jī)氫氣冷卻系統(tǒng)、繞組冷卻水系統(tǒng)的沖洗與調(diào)整。
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4汽輪機(jī)本體
4.1一般規(guī)定
4.1.1本章適用于汽輪機(jī)本體的臺(tái)板、軸承座、軸承、汽缸、隔
板、汽封、轉(zhuǎn)子、盤(pán)車(chē)裝置及連通管道等部件的施工。
4.1.2汽輪機(jī)本體的設(shè)備吊裝,除應(yīng)按第3.1
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