DELL品質(zhì)系統(tǒng)稽核中英文版

,PCBAQualityProcessAudit,,,,

,Adda'Y'totheBoxiftheProcessWasAssessed,,,,

GeneralProcess,,,,,

#,AuditCriterion,"1,2","3,4","5,6","7,8"

1.EnvironmentalandESDControl,,Enter1or0.NAmaybeavalidresponseforshadedcells.^,,,

1.1,Aretheretemperature&humiditysensorsintheManufacturingareatomonitortemperature&humidityovertime?,,,,

,"是否整個(gè)生產(chǎn)區(qū)域都有設(shè)置溫度及溼度感應(yīng)器,以隨時(shí)監(jiān)視溫溼度之變化?",SOP明確規(guī)定,,,

1.2,"Aretheredocumentedupper&lowerspecificationlimitsfortemperatureandhumiditytoassurePasteviscosity,ESD&MSDcontrol?",SOP明確規(guī)定,,,

,是否有文件規(guī)定溫度和濕度的上下限以保障錫膏粘度和ESD&MSD的控制?,SOP明確規(guī)定,,,

1.3,Isthereevidencetodemonstratethateffectiveactionwastakenwhenthetemperature/humiditywasoutsidethedefinedlimits?,SOP明確規(guī)定,,,

,是否有証據(jù)証明當(dāng)溫度或濕度超出定義的極限時(shí)采取了有效的行動(dòng)?,明確超出范圍的ACTION,,,

1.4,"IfACGroundisusedasEarthGroundforESDpurposes,isitclearlyunderstoodthatACGroundmustbeconnectedtoagroundingrod?",,,,

,"對(duì)ESD控制,如果把交流地用作大地(EarthGround),有關(guān)人員是否理解交流地必須與接地柱相連?",示意圖及相關(guān)點(diǎn)檢知識(shí),,,

1.5,IsESDEarthGroundimpedance(groundingrodtoearth)measuredatleastannually?,,,,

,ESD大地阻抗(接地柱到大地)是否至少每年測量一次?,,,,

1.6,Doestheabovemeasurementresultcomplywithestablishedspecifications?,,,,

,上面的測量結(jié)果與制定的規(guī)格一致嗎?,點(diǎn)檢記錄,,,

1.7,"IseitheranESDConductiveorStaticDissipativefloorinstalledintheManufacturingareas?ESDMattingalsoscores0,exceptfor7thru10.",,,,

,制造區(qū)有否裝ESD傳導(dǎo)或靜電耗散地板?ESD地毯也得0分;不影響7到10.,,,,

1.8,Isthereevidencethatthefloorwasinstalledusingconductiveadhesivewithcopperearthgroundingstraps?,,,,

,是否有證據(jù)顯示地板是用導(dǎo)電膠與接地銅相連?,,,,

1.9,Isthereevidencethattheflooriscleanedinaccordancewiththefloor/coatingmanufacturer'sspecification?,,,,

,是否有証據(jù)証明地板的清潔與地板/覆層制造商的規(guī)格一致?,"清潔后的ESD是否正常,必須有數(shù)據(jù)來證明",,,

1.10,Arefixedmaterialstorageracksforcomponents/assembliesearthgrounded?,,,,

,存放零件/組合料件之固定料架是否接地?,,,,

1.11,Doportablematerialstorageracksforcomponents/assembliesuseconductivewheelsordragchainstocontacttheESDfloor?,,,,

,"是否將存放零件/組合料件之?dāng)y帶式零件儲(chǔ)存架,使用傳導(dǎo)輪或拖鏈與ESD地板相連結(jié)?",移動(dòng)的是否有接地保護(hù)措施,,,

1.12,AreallmachinesESDEarthGrounded?,,,,

,是否所有的機(jī)器都ESD接地?,必須有點(diǎn)檢記錄及LAYOUT圖,,,

1.13,AretimedResistance-to-GroundtestsconductedusinganESDMetertoperiodicallyevaluateESDperformance?,,,,

,"是否定時(shí)使用ESD量測計(jì)量測對(duì)地之阻抗,以週期性地評(píng)估ESD的效能?",文件必須明確定義其范圍并在點(diǎn)檢中確認(rèn)是否符合其要求,,,

1.14,Isthereevidencethatatleastfivetestsaretakenper5000squarefeetofproductionfloorspace?,,,,

,是否有證據(jù)顯示生產(chǎn)地板每5000平方呎至少量測五個(gè)點(diǎn)?,,,,

1.15,"Isthereevidenceofperiodicperformancetestingofthefloor,fixtures,andallworkandmaterialstoragesurfacesintheESDprotectivearea?",,,,

,"是否有証據(jù)顯示在ESD保護(hù)區(qū)對(duì)地板,治具,工作臺(tái)及物料存儲(chǔ)區(qū)有周期性地進(jìn)行性能測試?",文件必須明確定義且必須有可保存的點(diǎn)檢記錄,,,

1.16,AreESDprotectiveareasappropriatelymarkedandlabeled?,,,,

,是否有適當(dāng)?shù)腅SD標(biāo)記或標(biāo)簽貼於靜電保護(hù)區(qū)?,一些區(qū)域必須明確定義ESD標(biāo)記,,,

1.17,IsthereevidencethatanyoneintheESDprotectiveareaisrequiredtowearESDSmocksandtwoESDShoeStraps/ESDShoes?Note*,,,,

,"是否有證據(jù)顯示任何在靜電保護(hù)區(qū)的人員都被要求穿靜電衣,靜電腳環(huán)/靜電鞋?",至少要使用一樣,,,

1.18,IsthereevidencethatanyoneseatedmustuseawiredESDstrapwhilehandlingcomponentsinadditiontoShoeStraps/ESDShoes?,,,,

,"是否有證據(jù)顯示除了靜電腳環(huán)/靜電鞋外,任何坐著的人在處理零件時(shí)必須使用靜電環(huán)?",點(diǎn)檢記錄,,,

1.19,IsthereevidencethatthechairsusedareESDsafeandaretheyinconductivecontactwiththefloor?,,,,

,"是否有證據(jù)顯示使用的椅子是靜電安全的,且它們與地板是傳導(dǎo)性連結(jié)的?",,,,

1.20,IsthereevidencethatShoeStraps/ESDShoesandwiredwrist/anklestrapsaretestedeachtimeESDProtectiveitemsaregarbed?,,,,

,是否有證據(jù)顯示每一次ESD保護(hù)項(xiàng)目的變動(dòng)后靜電腳環(huán)/靜電鞋和靜電環(huán)都有被測試過?,,,,

1.21,IsthereevidencethatthematerialsusedinoperatortoolsinsidetheESDprotectiveareaESDsafe?,,,,

,是否有證據(jù)顯示在靜電保護(hù)區(qū)所使用的操作工具都是防靜電的?,,,,

1.22,IsthereevidencethatAntistatic&Staticdissipativematerial(usuallypink)isnotusedoutsidetheESDareaforcomponentstorage?,,,,

,是否有證據(jù)顯示防靜電與靜電消耗材料(通常粉紅色)沒有在靜電區(qū)以外作為零件的儲(chǔ)存?,,,,

1.23,IsthereevidencethatStaticShieldedmaterial(usuallygray)isusedoutsidetheESDareaforcomponentstorage?,,,,

,是否有證據(jù)顯示靜電保護(hù)材料(通?；疑?用于靜電區(qū)以外零件的儲(chǔ)存?,,,,

1.24,IsthereevidencethatperiodicStaticAuditsareconductedtoveritytheESDgroundingsystemdeployedintheESDarea?,,,,

,是否周期性地進(jìn)行了靜電稽核來確認(rèn)ESD區(qū)域的ESD接地系統(tǒng)完好?,,,,

2.LineSet-UpandControl,,"1,2","3,4","5,6","7,8"

2.1,"IsaForcedBoardRoutingsystemandWIPTackingsystemfullydeployedthroughoutSMT,PTHandTest?",,,,

,"是否有一個(gè)板子強(qiáng)制路由系統(tǒng)及WIP追蹤系統(tǒng)部署于於SMT,PTH及Test?",,,,

2.2,Areallboardstrackedthroughtheprocessbyserialnumberandisboardhistoryavailablefortraceabilitypurposes?,,,,

,所有板子都能藉由序號(hào)來追蹤整個(gè)製程?追蹤時(shí)能否獲得板子的歷史資料?,,,,

2.3,Doesthesystemverifythe'last'stepprocessedandcompareittotheexpected'last'step?,,,,

,"系統(tǒng)是否對(duì)最後處理的步驟進(jìn)行驗(yàn)証,並且與預(yù)期的最後步驟比較?",,,,

2.4,Arequalityperformanceorbuffertriggerpointsestablishedtoensuremachineshutdownshouldthelimitsbeexceeded?,,,,

,"是否品質(zhì)效能或緩衝區(qū)觸發(fā)點(diǎn)已建立,以保證當(dāng)超過限制時(shí)機(jī)器會(huì)停機(jī)?",,,,

2.5,Arelineshutdowncriteriaclearlyspecifiedforbothqualityandbufferlimitingrequirements?,,,,

,停線標(biāo)準(zhǔn)是否清楚說明品質(zhì)和緩沖的限制要求?,,,,

2.6,Isthereadocumentedchecklistavailableandinusetoensuresuccessfulproductchangeover?,,,,

,是否有文件檢查表的使用以確保成功的產(chǎn)品變更?,,,,

3.MachineMaintenance(SelectanymachineusedinthePCBAManf.processandanswerallquestionsbelowbaseonselection),,"1,2","3,4","5,6","7,8"

3.1,IstherearecommendedSparePartslistfortheselectedmachine?,,,,

,抽查的機(jī)器有沒有建議的備用零件清單?,,,,

3.2,Areon-handstockquantitiesandminimumreorderpointssetandcontrolledusingadatabase?,,,,

,是否使用數(shù)據(jù)庫來紀(jì)錄備用零件之庫存量及安全存量?,,,,

3.3,Doestheon-handstockbalancereflectthephysicalstockquantitiesfortwosamplestaken?,,,,

,是否能夠舉兩個(gè)例子關(guān)於備用零件之庫存量之平衡控制?,,,,

3.4,AreDailyMaintenancelogskeptatthemachineandaretheyuptodate?,,,,

,機(jī)器設(shè)備的日常保養(yǎng)記錄掛在機(jī)器處而且都是最新的嗎?,,,,

3.5,IsaPreventativeMaintenanceSystemusedtoflagwhenperiodicPreventativeMaintenanceisrequired?,,,,

,"當(dāng)需要定期性的預(yù)防保養(yǎng)時(shí),有無預(yù)防保養(yǎng)的資料庫可使用?",,,,

3.6,IsthereevidencetodemonstratethatPreventativeMaintenancerecordsareup-to-date?,,,,

,有沒有一個(gè)証據(jù)証明預(yù)防性保養(yǎng)紀(jì)錄是最新的?,,,,

3.7,AreproblemdescriptionsandtheirclosurerecordedandverifiedontheDailyandPreventativeMaintenancelogs?,,,,

,問題的描述和它們的解決對(duì)策是否記錄和確認(rèn)在日報(bào)和預(yù)防保養(yǎng)紀(jì)錄上?,,,,

4.MachineOperator(SelectanymachineoperatorinthePCBAManf.areaandanswerallquestionsbelowbaseonselection),,"1,2","3,4","5,6","7,8"

4.1,DoestheOperatorhavetheStandardOperatingProcedure(SOP)forthemachineavailabletothematalltimes?,,,,

,是否作業(yè)員身邊都有機(jī)器設(shè)備操作的SOP?,,,,

4.2,AreWIs&SOPsfreeofhandwrittenupdates?TemporaryhandwrittenupdatesareOKifsignedanddatedwithexpirationdate<48hrs.,,,,

,"作業(yè)指導(dǎo)書和SOP是否是打印的和最新的?如果有簽名和截止日期(小于48小時(shí)),臨時(shí)的手寫刷新也可以.",,,,

4.3,IsthereevidencethattheOperatorhasbeentrainedandcertifiedagainsttheStandardOperatingProcedurefortheMachine?,,,,

,是否有證據(jù)顯示對(duì)操作員進(jìn)行過SOP的訓(xùn)練和鑒定?,,,,

4.4,"DoestheOperatorknowthecontentoftheStandardOperatingProcedurefortheMachineanddotheyandfollowit?(Score1iftheoperatorhasnotmemorizedthecontents,butcanquicklyreferencetheSOPtoanswertheauditorsquestions.)",,,,

,"操作員知道機(jī)器SOP的內(nèi)容?他們遵守了嗎?(如果操作員記不得內(nèi)容,但稍微參考一下SOP就能回答稽核員的問題,仍得1分)",,,,

4.5,AreOperatorsrequiredtologinattheMachinestationanddoesthisprovideanautomaticverificationoftrainingstatus?,,,,

,是否要求操作員登入機(jī)器設(shè)備的平臺(tái)?這個(gè)登入能否自動(dòng)提供他們培訓(xùn)狀況的確認(rèn)?,,,,

5.PCBAInspector(selectanyinspectorinthePCBAManufacturingareaandanswerallquestionsbelowbaseonselection),,"1,2","3,4","5,6","7,8"

5.1,IstheInspectorrequiredtowearglovesorfingercotswhenhandlingboardsanddotheywearthem?,,,,

,"當(dāng)檢驗(yàn)員處理機(jī)板時(shí)有沒有被要求戴手套或手指套,他們戴了嗎?",,,,

5.2,DoestheInspectorhavetheIPC-610standardavailabletothematalltimes?(Score1ifacopyofIPC610isavailableinthegeneralarea.),,,,

,"檢驗(yàn)員身邊是否有IPC--610的檢驗(yàn)標(biāo)準(zhǔn)?(如果一個(gè)區(qū)域有一份IPC610,也給1分)",,,,

5.3,IsthereevidencethattheInspectorhasbeentrainedandcertifiedagainsttheIPC-610Standardandoncomponentidentification?,,,,

,是否有証據(jù)顯示已經(jīng)對(duì)檢驗(yàn)員進(jìn)行了IPC610和零件識(shí)別的培訓(xùn)和認(rèn)証?,,,,

5.4,DoestheInspectorknowthecontentoftheIPC-610Standardandaretheyabletoreadcomponentidentificationmarkings?,,,,

,檢驗(yàn)員是否知道IPC-610標(biāo)準(zhǔn)?他們是否能讀懂零件的ID符號(hào)標(biāo)記?,,,,

5.5,AreOperatorsrequiredtologinattheinspectionstationanddoesthisprovideanautomaticverificationoftrainingstatus?,,,,

,"作業(yè)員是否被要求登錄入檢驗(yàn)站,這是否提供一個(gè)培訓(xùn)狀態(tài)的自動(dòng)認(rèn)證?",,,,

5.6,"Doqualityinspectorshaveaccesstosamplingplans(e.g.ANSI,MIL,ASQ)atalltimes?",,,,

,"品質(zhì)檢驗(yàn)員是否隨時(shí)可得抽樣計(jì)劃(例如:ANSI,MIL,ASQ等)?",,,,

5.7,Doesthequalityinspectorknowthesamplingplanandswitchingrulesforincreased/decreasedsamplesizes?,,,,

,品質(zhì)檢驗(yàn)員知道抽樣計(jì)劃和加嚴(yán)/減嚴(yán)的轉(zhuǎn)換規(guī)則么?,,,,

5.8,"Doesqualityinspectorhaveaccesstoproductspecificreferencetools,(e.g.goldenunit,templates)?",,,,

,"質(zhì)檢員是否有權(quán)利用特別的工具.(如:標(biāo)準(zhǔn)樣品,模型)",,,,

5.9,Isthereevidencethatqualityinspectorhasbeentrained/certifiedinbasicqualitypracticesandstatistics/SQC?,,,,

,是否有証據(jù)顯示質(zhì)檢員經(jīng)過培訓(xùn)認(rèn)証并且具有基本的品保和統(tǒng)計(jì)知識(shí)?,,,,

6.ChemicalCompatibility,,"1,2","3,4","5,6","7,8"

6.1,"IsthereamastermatrixwhichoutlinestheChemicalCompatibilityforsolderwire,fluxes,fluxpens,cleaningsolutions,etc?",,,,

,"錫絲,助焊劑,助焊筆,清潔等是否有一個(gè)圖表文件描述它們的化學(xué)兼容性?",,,,

6.2,Wasastudyconductedtoassurethechemicalcompatibilityoftheconsumablesonthelistandisitavailable?,,,,

,有否作過研究來保証清單上這些消耗品的化學(xué)兼容性?研究結(jié)果可以取得嗎?,,,,

6.3,"Arespecificationsreadilyavailableforthevarioustypesofsolder,flux,cleaningagents,etc.beingused?",,,,

,"對(duì)所使用的各種焊錫,助焊劑,清潔劑等,它們的規(guī)格書是否可以容易地取得?",,,,

6.4,"AreChemicalIndustrystandardlabelingusedtoidentifyallchemicalsused,e.g.flux,alcohol,etc?",,,,

,"是否有使用化學(xué)工業(yè)標(biāo)準(zhǔn)之標(biāo)簽去識(shí)別所有的化學(xué)制品,如助焊劑,酒精等等?",,,,

7.ProgrammedParts(ScoreNAifprogrammingissubcontractedtoasupplier),,"1,2","3,4","5,6","7,8"

7.1,ArerevisioncontrolledWorkInstructionsdisplayedfortheoperatorattheprogrammingstation?(Score0ifanyunsigned/undatedhandwritteninstructionsoranyhandwritteninstructionsmorethan48hrsold),,,,

,"程序燒錄站是否有版本控制的作業(yè)指導(dǎo)書給作業(yè)員參考?(任何沒有簽名/沒有注明日期的手寫指導(dǎo)書,或手寫指導(dǎo)書超過48小時(shí),均得0分)",,,,

7.2,ArecomponentpartnumbersandtheirdescriptionsspecifiedonWorkInstructions?,,,,

,作業(yè)指導(dǎo)書上是否有元件料號(hào)和對(duì)元件的描述?,,,,

7.3,Arecomponentdescriptionssufficientlydetailedtoensurethecorrectblankcomponentisbeingused?,,,,

,元件描述是否足夠詳細(xì)以確保所用的是正確的空白元件?,,,,

7.4,Arelabelpartnumbersidentifiedandadrawing/pictureofthelabelcontentsincludedontheWorkInstructioniflabelsarerequired?,,,,

,"如果燒錄的元件需要貼標(biāo)簽,作業(yè)指導(dǎo)書是否包含了Label料號(hào)和Label內(nèi)容的圖樣/照片?",,,,

7.5,Istheorientationofthelabelonthecomponentconsistentanddoesitincludethecorrectchecksuminformationifrequired?,,,,

,燒錄零件上標(biāo)簽的方向是否始統(tǒng)一致并且包括正確的確認(rèn)信息(Checksum)?,,,,

7.6,ArepartsonlylabeledpostprogrammingwiththeprograminformationifsuchinfoisrequiredasperDell'sspecificationdrawings?,,,,

,元件是否只有在燒錄后才貼上顯示程序信息的標(biāo)簽?,,,,

7.7,Isthereevidencetodemonstratethatprogrammedpartsareclearlysegregatedfromunprogrammedparts?,,,,

,是否有証據(jù)顯示已經(jīng)燒錄的零件跟尚未燒錄的零件是分開放置的?,,,,

7.8,IstheMasterProgramname/numberandrevisionindicatedontheWorkInstructionsandtraceabletothecurrentPCBAr