低壓短周期貼面生產(chǎn)線介紹(Short-cycle-lamination-line-from-China-Foma)

中國福馬機(jī)械集團(tuán)有限公司ChinaFoma(Group)Co.,Ltd.低壓短周期貼面生產(chǎn)線Short-cyclelaminationline低壓短周期貼面生產(chǎn)線發(fā)展歷史

Developmentonshort-cyclelaminationline中國福馬是中國最早生產(chǎn)低壓短周期貼面生產(chǎn)線的廠家之一。從上世紀(jì)80年代末就進(jìn)入貼面線市場。至今已生產(chǎn)二百多套貼面壓機(jī)生產(chǎn)線。其中有將近二十套生產(chǎn)線出口歐、亞、非、南美等大洲。

ChinaFomastartedthedesignandmanufacturingofshort-cyclelaminationlineinlast1980s.Todate,wehavesuppliedmorethan200laminationlines,amongwhichnearly20arerunningsuccessfullyoutsideofChina,suchasEurope,Asia,Africa,etc.90年代初SL9200系列(壓力900噸),幅面4X8呎壓貼線，主要用于人造板家具貼面行業(yè)。

Inearly1990s:Laminationline,SL9200,withpressureof900tandpresssizeof4ftby8ft,ismainlydesignedforfurnitureapplication.

低壓短周期貼面生產(chǎn)線發(fā)展歷史

Developmentonshort-cyclelaminationline90年代末SL9900系列(壓力1200噸),幅面4X8呎壓貼線，主要用于強(qiáng)化地板,兼顧人造板貼面行業(yè)。帶動(dòng)了整個(gè)中國強(qiáng)化地板產(chǎn)業(yè)的快速發(fā)展。

Inlate1990s:Laminationline,SL9900,withpressureof1200tandpresssizeof4ftby8ft,ismainlydesignedforflooringapplicationandwood-based-panelindustryaswell.ThisapplicationofthislaminationlinereallyboostedthedevelopmentofflooringindustryinChina.本世紀(jì)初以SL9900技術(shù)為基礎(chǔ)，進(jìn)行幅面的拓展。先后研發(fā)了6X8呎、6X9呎、4X9呎幅面的壓貼線，全面進(jìn)入前蘇聯(lián)及東南亞市場。

Inlate2000s:Laminationline,SL9900,withpresssizeexpandedto6ftby8ft,6ftby9ft,4ftby9ft,ismainlydesignedtocatertothemarketrequirementfromeastEuropeandSoutheastAsia.低壓短周期貼面生產(chǎn)線發(fā)展歷史

Developmentonshort-cyclelaminationline隨著貼面技術(shù)的不斷發(fā)展，保壓時(shí)間越來越短，對(duì)無壓受熱時(shí)間提出了更高的要求，中國福馬以7X9呎貼面線的技術(shù)水平為平臺(tái)，緊跟國際潮流，將皮帶裝板改為夾鉗裝板，開發(fā)了SFJ系列貼面壓機(jī)生產(chǎn)線，大大縮短了輔助時(shí)間和板坯的無壓受熱時(shí)間。

Technicalbreakthrough——Loadingwithclamp

Asthedevelopmentinlaminationindustry,lesspressure-keepingtimeandlessretentiontimebeforethecloseofheatingplatenarehighlyappreciatedandwelcomedbythemarket.ChinaFomafollowsthemaintrendbydesigningloadingsystemwithclamptoreplacetheprevioussystemwithbelt.Anewseries,SFJ,fromChinaFomahadsincecomeintopracticewhichshortensthepressure-keepingtimeandboardretentiontimedramatically.低壓短周期貼面生產(chǎn)線發(fā)展歷史

Developmentonshort-cyclelaminationline2004年左右，中國福馬與國際著名的板材制造商Kronospan合作，研發(fā)了寬幅面的7X9呎貼面線，該生產(chǎn)線的各項(xiàng)技術(shù)指標(biāo)均達(dá)到或接近國際先進(jìn)水平，得到客戶的充分認(rèn)可，并先后從中國福馬采購了八套生產(chǎn)線。

In2004,wedevelopedwide-widthlaminationlinewithpresssizeof7ftby9ftunderthecooperationwithworldwidepanelmanufacturerKronospanGroup.Thetechnologyappliedinthislaminationlinewerestate-of-the-arttechnologyatthattimewhichiswellrecognizedbythecustomer.Afterthesuccessfulrunningofthatlaminationline,Kronospanorderedanother8laminationlinesfromChinaFomainthefollowing3years.主要出口國家及產(chǎn)品的情況

ReferenceoutsideofChina

越南（4′×9′一套）/4ftby9ft,onelineinVietnam泰國（4′×9′一套）/4ftby9ft,onelineinThailand俄羅斯（6′×8′二套）/6ftby8ft,twolinesinRussia烏茲別克斯坦（6′×8′二套)/

6ftby8ft,twolinesinUzbekistan烏茲別克斯坦（6′×9′三套)

/

6ftby9ft,threelinesinUzbekistan波蘭（7′×9′一套）/

7ftby9ft,threelinesinPoland拉脫維亞（7′×9′二套）/

7ftby9ft,twolinesinLatvia烏克蘭（7′×9′一套））/

7ftby9ft,onelineinUkraine羅馬尼亞（7′×9′四套）/

7ftby9ft,onelineinRomania以色列（4′×9′一套））/

4ftby9ft,onelineinIsrael印度（4′×8′一套）/

4ftby8ft,onelineinIndia印度（6′×8′一套）/

6ftby8ft,onelineinIndia低壓短周期貼面生產(chǎn)線的主要技術(shù)指標(biāo)

Maintechnicalspecificationofthelaminationline

壓機(jī)幅面/Presssize

4ftby8ft---

7ftby9ft熱壓效率/Presscycle

90cycles/hour設(shè)計(jì)年產(chǎn)量/Capacity

4ftby8ft

1,800,000m2/a6ftby8ft

2,700,000m2/a7ftby9ft

3,500,000m2/a設(shè)計(jì)總壓力/Totalsystempressure

4ftby8ft

12,000KN6ftby8ft

18,000KN7ftby9ft

20,000KN單位壓力/Specificpressure

4ftby8ft

40kg/cm26ftby8ft40kg/cm27ftby9ft

33kg/cm2低壓短周期貼面生產(chǎn)線的主要技術(shù)指標(biāo)

Maintechnicalspecificationofthelaminationline

壓板閉合時(shí)間（升壓至1.2MPa）≤1.8s

Pressclosetosystempressurereaching1.2Mpa≤1.8s壓板打開時(shí)間/Pressopentime≤1.5s小車最高速度/FeedingvehicleMax.120m/min小車往復(fù)精度/Positioningofvehicle±0.5mm輔助時(shí)間/Assistingtime≤12s中國福馬低壓短周期貼面生產(chǎn)線主要機(jī)型介紹

Introductionofbest-sellingmodelofshort-cyclelaminationlinefromChinaFoma1.單張板半自動(dòng)貼面線全配置

1.Half-automaticsingleboardlaminationline1、板垛運(yùn)輸機(jī)Stackconveyor2、液壓升降臺(tái)Scissorlifter3、推板機(jī)Boardpusher4、刷光機(jī)Boardbrusher5、對(duì)中運(yùn)輸機(jī)一

Aligningroller(1)6、真空吸板機(jī)二Vacuumsucker(2)7、寬皮帶運(yùn)輸機(jī)Widebeltconveyor8、升降皮帶運(yùn)輸機(jī)

Liftingbeltconveyor9、裝卸板機(jī)

Loaderandunloader10、壓機(jī)

Press11、出板輥臺(tái)Dischargeroller12、齊邊機(jī)Edgetrimmingmachine13、窄皮帶運(yùn)輸機(jī)一Narrowbeltconveyor(1)14、窄皮帶運(yùn)輸機(jī)二Narrowbeltconveyor(2)15、真空翻板機(jī)Boardturner16、涼板系統(tǒng)Coolingstation17、對(duì)中運(yùn)輸機(jī)二Aligningroller(2)18、輥臺(tái)運(yùn)輸機(jī)Rollerconveyor19、真空吸板機(jī)一Vacuumsucker(1)20、移動(dòng)輥臺(tái)Mobileroller21、板垛運(yùn)輸機(jī)二Stackconveyor22、電控系統(tǒng)Electriccontrolsystem單張板半自動(dòng)貼面線全配置

Half-automaticsingleboardlaminationline特點(diǎn)：單張板推板及板坯兩面除塵；真空吸板機(jī)吸板；人工鋪紙；縱橫向集中齊邊；單獨(dú)的翻板機(jī)進(jìn)行底面檢板，人工選擇垛位；具有晾板功能；真空堆垛機(jī)進(jìn)行自動(dòng)分級(jí)堆垛；兩個(gè)堆垛位，一個(gè)墊板垛位，可自動(dòng)或手動(dòng)放置墊板。Configurationofthelaminationline:Singleboardfeedinganddoublesidecleaningofboard;Automaticpositioningofboardbyvacuumplateandpositioningofpaperbymanual;Edgetrimmingafterpressandboardqualitycheckingwhilecooling;Twostackingpositionforlaminatedboardbyvacuumplateandgantryrail;Coverboardfeedingbymanualormachine;2.兩張板半自動(dòng)貼面線全配置

2.Half-automaticdoubleboardlaminationline1、板垛運(yùn)輸機(jī)一Stackconveyor（1）2、推板機(jī)Boardpusher3、液壓升降臺(tái)一Scissorlifter4、刷光機(jī)Boardbrusher5、對(duì)中運(yùn)輸機(jī)一Aligningroller(1)6、寬皮帶運(yùn)輸機(jī)Widebeltconveyor7、真空吸板機(jī)一Vacuumsucker(1)8、窄皮帶運(yùn)輸機(jī)Narrowbeltconveyor9、升降皮帶運(yùn)輸機(jī)Liftingbeltconveyor10、裝卸板機(jī)Loaderandunloader11、壓機(jī)Press12、出板輥臺(tái)運(yùn)輸機(jī)Dischargeroller13、齊邊機(jī)Edgetrimmingsaw14、輥臺(tái)運(yùn)輸機(jī)Rollerconveyor15、涼板裝置Coolingstation16、自動(dòng)檢測(cè)裝置Automaticmeasurement17、對(duì)中運(yùn)輸機(jī)二Aligningroller(2)18、真空吸板機(jī)二Vacuumsucker(2)19、鏈?zhǔn)匠霭鍣C(jī)Chaintypedischarger20、移動(dòng)輥臺(tái)Mobileroller21、板垛運(yùn)輸機(jī)二Stackconveyor(2)22、電控系統(tǒng)Electriccontrolsystem兩張板半自動(dòng)貼面線全配置

Half-automaticdoubleboardlaminationline特點(diǎn)：單張板推板及板坯兩面除塵；真空吸板機(jī)吸板；兩個(gè)人工鋪紙位，一個(gè)過渡位；兩臺(tái)單獨(dú)的壓機(jī)；縱橫向集中齊邊；真空堆垛機(jī)具有檢板功能，根據(jù)檢測(cè)結(jié)果自動(dòng)分級(jí)堆垛；三個(gè)堆垛位，一個(gè)墊板垛位，可自動(dòng)或手動(dòng)放置墊板。Configurationofthelaminationline:Singleboardfeedinganddoublesidecleaningofboard;Automaticpositioningofboardandpositioningofpaperbymanual;Twosetsoflaminationpressfunctioningtogether;Edgetrimmingafterpressandboardqualitycheckingwhilecooling;Threestackingpositionforlaminatedboardbyvacuumplateandgantryrail;Coverboardfeedingbymanualormachine;3.兩張板全自動(dòng)貼面線全配置

3.Automaticdoubleboardlaminationline1、板垛運(yùn)輸機(jī)一Stackconveyor(1)2、推板機(jī)Boardpusher3、液壓升降臺(tái)一Scissorlifter(1)4、刷光機(jī)Boardbrusher5、過渡輥臺(tái)運(yùn)輸機(jī)Rollerconveyor6、真空吸紙機(jī)Vacuumpapersucker7、液壓升降臺(tái)二Scissorlifter(2)8、液壓升降臺(tái)三Scissorlifter(3)9、對(duì)中運(yùn)輸機(jī)一Aligningroller(1)10、長皮帶運(yùn)輸機(jī)Widebeltconveyor11、液壓升降臺(tái)四Scissorlifter(4)12、真空吸板機(jī)一Vacuumboardsucker(1)13、皮帶運(yùn)輸機(jī)Beltconveyor14、升降皮帶運(yùn)輸機(jī)Liftingbeltconveyor15、裝卸板機(jī)Loaderandunloader16、壓機(jī)Press17、出板輥臺(tái)運(yùn)輸機(jī)Dischargeroller18、齊邊機(jī)Edgetrimmingsaw19、輥臺(tái)運(yùn)輸機(jī)Rollerconveyor20、涼板裝置Coolingstation21、自動(dòng)檢測(cè)裝置Automaticmeasurement22、對(duì)中運(yùn)輸機(jī)二Aligningroller(2)23、真空吸板機(jī)二Vacuumboardsucker(2)24、鏈?zhǔn)匠霭鍣C(jī)Chaintypedischarger25、移動(dòng)輥臺(tái)Mobileroller26、板垛運(yùn)輸機(jī)二Stackconveyor(2)27、電控系統(tǒng)Electriccontrolsystem兩張板全自動(dòng)貼面線全配置

Automaticdoubleboardlaminationline特點(diǎn)：單張板推板及板坯兩面除塵；三臺(tái)真空吸紙機(jī)吸紙和真空吸板機(jī)吸板；三個(gè)吸紙位，一個(gè)吸板位，一個(gè)過渡位；一臺(tái)雙幅面壓機(jī)?？v橫向集中齊邊；真空堆垛機(jī)具有檢板功能，根據(jù)檢測(cè)結(jié)果自動(dòng)分級(jí)堆垛；三個(gè)堆垛位，一個(gè)墊板垛位，可自動(dòng)或手動(dòng)放置墊板。Configurationofthelaminationline:Singleboardfeedinganddoublesidecleaningofboard;Automaticpositioningofboardandpaperbyvacuumplate;Twosetsoflaminationpressfunctioningtogether;Edgetrimmingafterpressandboardqualitycheckingwhilecooling;Threestackingpositionforlaminatedboardbyvacuumplateandgantryrail;Coverboardfeedingbymanualormachine;中國福馬低壓短周期貼面生產(chǎn)線的主要單機(jī)及其特點(diǎn)MainfeatureofkeymachineinlaminationlinefromChinaFoma一、壓機(jī)1.Press采用下壓式結(jié)構(gòu)，液壓系統(tǒng)采用高、低位油箱，大通徑充液閥，實(shí)現(xiàn)壓機(jī)快速閉合，縮短了浸漬紙的“無壓受熱時(shí)間”；Thequickcloseofpressandreductionofboardretentiontimebeforebeingpressedisachievedbyadoptionofreplenishingvalvewithhighpath,hydrauliccylinderedmountedontopframeandtwooiltankswithhighpositionandlowpositionseparately.低位油箱的高壓系統(tǒng)由軸向柱塞泵和閥組、管路組成，提供主油缸的升壓、保壓、補(bǔ)壓以及提升缸的壓力油。Thehydraulicsystemoflowpositionoiltankisconsistedofaxialplungerpump,valveassemblyandconnectingpipingwhichprovidespressureformainpressingcylinderandliftingcylinder.壓機(jī)油缸由中國福馬自己設(shè)計(jì)制作，主要密封件均采用國際知名品牌。合理的油缸結(jié)構(gòu)及油缸密封形式設(shè)計(jì)。完全防止了油缸漏油情況的產(chǎn)生。ThehydrauliccylinderisdesignedbyChinaFomaitself.Thesealingcomponentsareallcomingfromworldfamouscompanies.Theadvancedstructureandreliablesealingcomponentshelptoreducethepossibilityofleakage.液壓系統(tǒng)采用高壓蓄能器，以縮短加壓時(shí)間和提升時(shí)間，并且均勻了電機(jī)做功時(shí)間，有效降低加壓電耗。主要液壓元器件采用國際頂級(jí)品牌，大幅度提高系統(tǒng)的穩(wěn)定性和可靠性；Theaccumulatorinthehydraulicsystemdecreasesthetimetoreachrequiredsystempressure,andalsoreducesthetimetoopentheheatingplate.Itcanalsoreducetheelectricityconsumptionintheproductionline.Theworldfamoushydrauliccomponentsareappliedinthesystemwhichassuresthestabilityandreliabilityofthelaminationline.液壓系統(tǒng)采用大面積水流或風(fēng)冷式冷卻器，大大降低了運(yùn)行時(shí)液壓油的溫度。Theaircoolingorwatercoolingsystemisusedtocontrolthetemperatureofhydraulicoilunderreasonablerate.壓機(jī)的打開和閉合采用了高精度的國際知名品牌的比例閥，上升下降過程中均設(shè)有減速緩沖位，在加快了壓機(jī)打開閉合速度的同時(shí)，減少了震動(dòng)和沖擊。Theopenandcloseofheatingplatenarecontrolledtheproportionallyvalvefromworldfamouscompanies.Thereisabufferinthesystemwhichincreasetheopenandclosingofheatingplaten,andatthesametime,reducesvibration.框架板由整塊鋼板制作，三組框架板一起加工；保證了壓機(jī)的整體安裝精度，并可有效減少因加工尺寸不一致而造成的熱壓板在加壓過程中的變形。Thethreemainframesareprocessedtogetherfromcompletesheetwhichguaranteestheprecisionandavoidsdeformationofheatingplateninnormalworking.熱壓板采用多路加熱通道，單獨(dú)設(shè)定上下熱壓板的溫度，并通過獨(dú)立的溫控系統(tǒng)分別進(jìn)行自動(dòng)控制?？刂凭瓤蛇_(dá)到±1℃。Therearemultiplethermaloilchannelinsidetheheatingplaten,thetemperatureofupperandlowerheatingplatencanbeadjustedseparatelybydifferentthermaloilcirculationsystem.Thetemperaturetolerancecanbecontrolledunder±1℃.壓機(jī)上熱壓板升降的同步機(jī)構(gòu)采用了齒輪齒條的傳動(dòng)方式，提高了壓機(jī)打開和閉合時(shí)的速度及穩(wěn)定性，并減少了震動(dòng)的發(fā)生。Thesynchronousliftingofheatingplatenisachievedbyworm-geartransmissionwhichreducesvibrationandimprovesstabilityduringopenandcloseofheatingplaten.在熱壓板與其它不需要加熱的零件的安裝位置均設(shè)有耐壓的隔熱板?？捎行p少熱量的損耗及降低環(huán)境溫度。Insulationpadisinstalledbetweenheatingplatenandconnectingcomponentswhichreducestemperaturelossinthesystemandsurroundingtemperatureaswell.

二、裝卸板機(jī)

2.Loaderandunloader

采用夾鉗式裝板、真空吸盤出板方式，大大縮短了輔助時(shí)間和板坯無壓受熱時(shí)間。裝板小車和卸板小車通過螺栓聯(lián)接在一起，共用一臺(tái)動(dòng)力，在裝板的同時(shí)完成卸板動(dòng)作。真空系統(tǒng)采用真空發(fā)生器結(jié)合蓄能器的組合，使吸板動(dòng)作更加穩(wěn)定可靠Theassistingtimeandretentiontimeofboardbeforebeingpressedisdecreasedhighlybyadoptionoffeedingwithclampanddischargewithvacuumsuckingplate.Thefeedingcarrieranddischargingcarrierareconnectedtogetherandsharedbyonedrivingforce.Thelaminatedboardisdischargedthesametimeastherawboardfedintothepress.Thevacuumsystemiscombinedbyvacuumgeneratorandaccumulatorwhichmakesthesystemrunningmorestable.三、真空吸板機(jī)

3.Vacuumboardsucker真空系統(tǒng)采用真空發(fā)生器結(jié)合蓄能器的組合，保證吸板動(dòng)作的可靠和穩(wěn)定。吸盤升降采用氣缸，速度快，故障少便于維護(hù)。吸盤移動(dòng)采用伺服控制，結(jié)合同步齒形帶實(shí)現(xiàn)吸盤的平穩(wěn)移動(dòng)，保證堆垛的整齊。Thevacuumsystemiscombinedbyvacuumgeneratorandaccumulatorwhichmakesthesuctionofboardmorestable.Theuprightmotionofsuckingplateisdrivenbypneumaticcylinderwhichrealizeshighspeedandlowmaintenance.Themovementofsuckingplatehorizontallyiscontrolledbyservomotorandteethbeltwhichhelpstopreciselypositionth