花灑水箱開發(fā)項(xiàng)目評(píng)估報(bào)告

花灑水箱開發(fā)項(xiàng)目評(píng)估制定:王國勝審核:批準(zhǔn):立項(xiàng)時(shí)間:2012-5-10結(jié)案時(shí)間:

2012-9-301目錄項(xiàng)目背景············································3項(xiàng)目評(píng)估開展思路·····································4水箱市場(chǎng)調(diào)查2011年集團(tuán)水箱訂單狀況分析····························6項(xiàng)目實(shí)施切入點(diǎn)選定····································7切入品番采購成本····································8-9水箱技術(shù)標(biāo)準(zhǔn)與品質(zhì)要求水箱主要組件······································10-13水箱配件的技術(shù)要求···································14全部自制可行性評(píng)估全部自制水箱組裝工藝評(píng)估························16-17組裝工藝策劃與人力評(píng)估·······························182全部自制設(shè)備投入評(píng)估·····························19-20注塑、裝配人力投入評(píng)估·····························21舊算法成本投入評(píng)估······························22-23新算法成本投入評(píng)估······························24-25全部自制方案優(yōu)劣對(duì)比·······························26部分自制評(píng)估部分自制方案思路與圖片···························27-32部分自制工藝評(píng)估··································32設(shè)備投入評(píng)估····································33-34舊算法成本投入評(píng)估·································35新算法成本投入評(píng)估·································36部分自制優(yōu)劣對(duì)比····································37三種方案比較評(píng)價(jià)各方案成本對(duì)比···································38-39三種方案評(píng)估·······································403項(xiàng)族目上背熔景公莖司摧戰(zhàn)圾略廊：鏡走量整享體憶衛(wèi)歇浴胸路翅線現(xiàn)蠢行東狀領(lǐng)況侄：煮定模單搞量任較經(jīng)大歐市橫場(chǎng)末需戀求慮量誦全層部饒外抱購,故掙利鼓潤鈔空識(shí)間忽小揪。董版事千長爽決辰定銷：級(jí)為哀了販完萌善當(dāng)集裁團(tuán)辛定選位昏、筋爭(zhēng)赤取付低待成總本事和純公援司黃形牌象荷故梨決閉定捆開嘩發(fā)澤水襯箱劫生斤產(chǎn)榜。4項(xiàng)劣目覺開假展所思啦路由僚于束公砌司怨剛家剛動(dòng)涉結(jié)足襯水聯(lián)箱艙開貧發(fā)拘生應(yīng)產(chǎn)蜂領(lǐng)飾域喝，奇需壘不轉(zhuǎn)斷竄積葬累拍生窗產(chǎn)掛開差發(fā)般經(jīng)駕驗(yàn)怪；辣本虎項(xiàng)柄目滔計(jì)緞劃憐先汪從盲集球團(tuán)友內(nèi)刊部位已嶼有父市虹場(chǎng)絮入嶼手桐，共先租評(píng)喬估艱其迅中黎典教型碰兩忙款缺，備確太認(rèn)贏其水可黃行同性咱。5階巨段借一銳水摟箱纏市缺場(chǎng)模調(diào)贏查61、2險(xiǎn)0沉1邀1年聾集鍛團(tuán)販水桑箱中訂洪單抬狀香況辣分迷析72、吉集具團(tuán)偵訂軋單摸狀婆況疤排葡列收?qǐng)D吵與塔項(xiàng)坊目醋實(shí)趴施余切槐入犧點(diǎn)存選甲定1、H獲H汁1饑6羨9為嘩去較年諷促穿銷載銷握售守量維，幕往勞年瘦銷劍量與并甜不虹穩(wěn)族定2、繩故憲將胃評(píng)仍估H宮H裂1甘0鍵8、h仆h桑4爸0希0拾0閱2兩貝款喚轉(zhuǎn)汽為駛內(nèi)粉制愉的脅可糞行優(yōu)性危。83、2耀0溝1梨0年探、2槽0限1易1年H勻H敏1猜0慰0暮8、H刑H企4射0鞋0具0訂2采叢購?fù)统上谋?010年2011年型號(hào)年銷售量采購價(jià)（含稅）采購價(jià)（不含稅）銷售價(jià)年銷售量采購價(jià)（含稅）采購價(jià)（不含稅）銷售價(jià)HH008434435243.1671.97539355243.1678.86HH400022631655.1045.7370.282767155.1045.7376.129階葡段值二蒸水色箱壘技凱術(shù)牌標(biāo)跌準(zhǔn)飛與器品失質(zhì)煮要亭求1胃01、枕水徑箱府主耍要乎組讓件水五箱箱護(hù)體媽、扶上盯蓋配搏件1注1進(jìn)踩水鈴閥排嗓水骨閥1乓2進(jìn)蜻水目閥排起水譯閥顆按袋鈕排銷水刪閥1許32、照水專箱遙配輕件粉的敬技勻術(shù)響要佛求1買4階傾段敬三翼水米箱咐可色行匠性擦評(píng)意估1疏5方柿案籠一全貢部憤自俯制外可討行眠性通評(píng)囑估1弟61、者全舌部澆自斬制把水裝箱令組虧裝馬工正藝詠評(píng)眠估1象72、華全跌部哈自支制頌水農(nóng)箱妻組驗(yàn)裝傍工捎藝丘策莖劃項(xiàng)目節(jié)拍（秒）人力（人）產(chǎn)能（秒/人·套）工時(shí)成本（元/天）單價(jià)（元）進(jìn)水閥組裝1505750701.45排水閥組裝1205600701.16水箱組裝308240700.46組裝成本合計(jì)：￥3.071齊83、竊全錄部黨自噴制紫水勉箱木注協(xié)塑把與額組憤裝腎設(shè)權(quán)備到投暈入粥評(píng)哨估650噸注塑機(jī)需外購，單價(jià)約100萬，其他噸位機(jī)臺(tái)目前均有且可以滿足該兩款的生產(chǎn)需要組裝進(jìn)水閥、排水閥試水機(jī)二臺(tái)：48000×2=￥96000水箱功能檢測(cè)機(jī)、壽命測(cè)試機(jī)各一臺(tái)，成本約12萬。模具開發(fā)與制作投入成本：￥1130000合計(jì)成本投入：234.6萬1違94、稍全斯部需自粘制謊水罰箱票注姜塑鞋工炮藝融與刊人屬力貢評(píng)蹲估水箱全部自制方案設(shè)備與人力評(píng)估序號(hào)穴數(shù)穴噸位成型周期操作人員年訂單量日訂單需求量日生產(chǎn)時(shí)間日機(jī)臺(tái)使用率日需求人力（人/天）殼體1*11650T11029030030433440.00.421.7外殼1*11120T8029030030424320.00.311.2彎管1*22120T601903003049120.00.120.2直管1*22120T601903003049120.00.120.2左右裝飾按鈕2*24120T451903003043420.00.040.1左右支撐架2*24120T301903003042280.00.030.1墻扣1*22160T281903003044256.00.050.1閥座1*22160T651903003049880.00.120.2帽蓋1*88160T25190300304950.00.010.0按鈕裝飾殼1*22160T301903003044560.00.060.1鎖緊外殼1*22160T351903003045320.00.070.1鎖緊蓋1*22160T351903003045320.00.070.1按鈕條1*44160T251903003041900.00.020.0調(diào)節(jié)蓋1*22160T351903003045320.00.070.1鎖緊蓋2*24160T281903003042128.00.030.1裝飾蓋1*22160T351903003045320.00.070.12剖0序號(hào)穴數(shù)穴噸位成型周期操作人員年訂單量日訂單需求量日生產(chǎn)時(shí)間日機(jī)臺(tái)使用率日需求人裝飾蓋1*22160T351903003045320.00.070.1進(jìn)水套管1*22160T351903003045320.00.070.1進(jìn)水本體1*22160T401903003046080.00.080.2鎖緊螺母1*44160T381903003042888.00.040.1過氣拴+固定盤2*24160T251903003041900.00.020.0進(jìn)水主體蓋1*22200T451903003046840.00.090.2進(jìn)水接頭1*22200T351903003045320.00.070.1進(jìn)水內(nèi)接管1*22200T351903003045320.00.070.1調(diào)節(jié)臂1*2290T301903003044560.00.060.1調(diào)節(jié)桿1*4490T281903003042128.00.030.1按鈕殼1*2290T401903003046080.00.080.2左右按鈕2*2490T401903003043040.00.040.1左右按鈕2*2490T451903003043420.00.040.1大小墊片2*2490T281903003042128.00.030.1定位墊片+限位齒輪+拉扣4*1490T251903003041900.00.020.0限位齒條1*4490T301903003042280.00.030.1提拉桿組件1*1190T5019030030415200.00.190.4合計(jì)使用機(jī)臺(tái)：2.34臺(tái)合計(jì)6.5人2妄1現(xiàn)有機(jī)臺(tái)盈余與水箱需求機(jī)臺(tái)狀況表盈余機(jī)臺(tái)種類盈余機(jī)臺(tái)數(shù)量需求數(shù)機(jī)臺(tái)種類需求機(jī)臺(tái)數(shù)量120T0.5120T0.6190T190T0.51260T1160T（可用260T機(jī)臺(tái)）0.77200T0200T0.22650T1650T0.421、注塑外觀件兩人作業(yè)。2、注塑非外觀件一人作業(yè)3、滿足日訂單需求量合計(jì)人力：6.5人/天4、滿足訂單需求注塑機(jī)臺(tái)需求量：2.4臺(tái)/天,且現(xiàn)有各機(jī)臺(tái)種類滿足需求(包含外購650噸注塑機(jī)臺(tái))。目笑前魄機(jī)柱臺(tái)喪可仿以滿堪足襯需械求累！2樓25、呀全匪部綠自毀制馬水柿箱景成需本坑投濁入荷評(píng)頃估末（摧舊助報(bào)街價(jià)巾）2林3￥4宋7覺.用3迎02按46、債全董部毀自蘿制炒水譯箱棵成倚本飛投沾入田評(píng)掘估(新指報(bào)柳價(jià))2恒5￥4言2職.封8鍛0何72歉6機(jī)種HH1008HH40002訂單量6500025300采購單價(jià)￥5255.10全部自制單價(jià)￥42.807￥45.807差價(jià)￥9.193￥9.2937、盡全擾部悄自斑制裳水層箱斃成兩本踩投匙入私評(píng)纏估繡總石結(jié)裝希飾慕板漢、諒裝季飾牢銀更條料：3元2教7方墳案浸二部評(píng)分然自忘制顧可鹿行報(bào)性耀評(píng)帖估2車8部蒸分勵(lì)自動(dòng)制蒜思提路1、店涉公及北公啄司蹄產(chǎn)曉品些風(fēng)鋤格掏、現(xiàn)形錘象捐的客外另觀跳件億轉(zhuǎn)獄為籮自疼制韻，銳包純括看水啦箱更殼瓜體信、受上獵蓋勿、民按但鈕驢等.2、候內(nèi)證部間構(gòu)隔件征如會(huì)排羞水紡閥抽、宜進(jìn)稅水勸閥喉、蒼膠努墊稻等燒外尋部監(jiān)市痕場(chǎng)給做綠得竄很聚成辦熟坑且儉工套藝砌要河求怪較枕為業(yè)復(fù)照雜格，茄這辨些絲式零呆件繁全齒部定外泊發(fā)距。2重91、認(rèn)部?jī)€分擔(dān)自宿制碼水寸箱虧組饅裝毒工構(gòu)藝只評(píng)朵估項(xiàng)目節(jié)拍（秒）人力（人）產(chǎn)能（秒/人·套）工時(shí)成本（元/天）單價(jià)（元）水箱組裝3010300700.583賺0自拆制制零厭件伏圖殼躲體左腦右掩按剃鈕外投殼左鳥右遇支引撐手桿3魄1按藥鈕零裝及飾竊殼鎖旬緊暗外恩殼直冒管彎擴(kuò)管自深制億零柔件拒與艘圖丙片偵展該示3莫2鎖坐緊慘螺投母鎖崇緊硬蓋墻駕扣自沙制旦零白件鏟圖3掃32、暈部忠份杏自洽制吧水疑箱以注暑塑伏與脂組填裝完設(shè)蒙備筒投永入保評(píng)殺估水箱部分自制方案設(shè)備與人力投入評(píng)估序號(hào)機(jī)臺(tái)噸位穴成型周期操作人員年訂單量日訂單需求量日生產(chǎn)時(shí)間日機(jī)臺(tái)使用率日需求人力（人/天）殼體650T111029030030433440.00.421.9外殼200T18029030030424320.00.311.4左右裝飾按鈕120T4451903003043420.00.040.1左右支撐架90T4301903003042280.00.030.1墻扣160T2281903003044256.00.050.1按鈕裝飾殼160T2301903003044560.00.060.1鎖緊外殼160T2351903003045320.00.070.1彎管160T2601903003059150.00.120.3直管160T2601903003069180.00.120.3鎖緊蓋160T2351903003075372.50.070.1鎖緊螺母120T4381903003082926.00.040.1日合計(jì)使用機(jī)臺(tái)：1.32臺(tái)合計(jì)人力：4.5人3復(fù)4現(xiàn)有機(jī)臺(tái)盈余與水箱需求機(jī)臺(tái)狀況表盈余機(jī)臺(tái)種類盈余機(jī)臺(tái)數(shù)量需求數(shù)機(jī)臺(tái)種類需求機(jī)臺(tái)數(shù)量120T0.5120T0.0990T190T0.13260T1160T（260T機(jī)臺(tái)替代）0.37200t0200T0.31650t0650T0.421、禽注濃塑神外梨觀搬件第兩棟人判作躺業(yè)畜。2、朋注乳塑竹非歪外沈觀首件苗一佳人系作緞業(yè)3、抗?jié)M銷足瓶日灑訂財(cái)單魄需倘求座量徹合蝦計(jì)膛人泡力:網(wǎng)4搞.在5人/天4、倍滿渴足紛訂濕單置需勒求彎機(jī)烤臺(tái)表：1鑼.輩3環(huán)2臺(tái)奶（蠢包擁括病外頑購6押5箱0噸斤注匪塑橡機(jī)雜臺(tái)舞）目沸前哈機(jī)筋臺(tái)狀可誘以滿右足次需泉求壩！3蒼53、恐部能分彈自額制傾設(shè)型備偏投纏入鄰合亮計(jì)6討5嘩0噸倉注案塑應(yīng)機(jī)園需絹外唱購置，悠單灶價(jià)摩約1血0牛0萬吸，恒其豪他化噸免位悅機(jī)蠻臺(tái)飾目存前桂均抬有用且小可攜以者滿焰足佳該部?jī)陕钥罱堑膩砩巩a(chǎn)揉需蛛要組而裝提進(jìn)禍水藏閥物、倡排爆水源閥怪試益水牌機(jī)征二池臺(tái)蒜：4版8竄0翼0恩0容×擺2絮=￥9刻6種0巾0黎0水爽箱打功摘能華檢女測(cè)勒機(jī)挪、炊壽訪命排測(cè)肥試圍機(jī)犧各料一甲臺(tái)詠，筆成紀(jì)本肌約1交2萬模辨具代開轉(zhuǎn)發(fā)偽設(shè)畜計(jì)巾投院入幟：￥6好1賊4濃0增0捕0合概計(jì)罷總流投蒸入戶：1鎖8趟3萬3哈64、劇部杏分傲自襲制釣水殿箱廉成服本牲投漸入懇評(píng)全估麗（撫舊籃報(bào)援價(jià)軋）1、自制零件：殼體、外殼、左右裝飾按鈕、左右支撐架、墻扣、按鈕飾殼、鎖緊外殼等。2、進(jìn)水閥、排水閥整組采購（單價(jià)約24元）￥4敘6眨.芳7唉0宗33獲7￥