破碎機(jī)使用說明書

操作。Inordertoguaranteenormalrunningofthecrusherandcompleteexertionofdueperformances,thisinstructionshallbewellunderstoodbeforetheequipmentisputintorunningandtheoperationshallconformtotheinstructions.一、用途Application:245MPa的各種巖石或礦石。245MPa的各種巖石或礦石。Thecrusherisapplicablefortheroughandmediumcrushingofrocksandoresthathaveacompressivestrengthnotmorethan245MPa.二、主要技術(shù)性能Maintechnicalperformances進(jìn)料口尺寸〔寬×長(zhǎng)〕Sizeoffeedinlet(width×length)調(diào)整范圍Adjustedrange最大進(jìn)料粒度Maximumfeedgranularity偏心軸轉(zhuǎn)速Rotatespeedofeccentricshaft處理力量Treatmentcapacity設(shè)備重量〔不含電動(dòng)機(jī)〕Weightofequipment(excludingmotor)外形尺寸〔長(zhǎng)×寬×高〕Dimensions(length×width×height)

1000×1200mm195—265mm850mm210r/min197—214m3/h51t3480×2876×3330mm電動(dòng)機(jī)Motor

型號(hào)size功率power轉(zhuǎn)速rotationspeed

Y315M-83110KW740r/min三、構(gòu)造簡(jiǎn)述Structure以裂開。Theequipmentconsistsofbracket,jaw,eccentricshaft,jawplateandanconplateetc.Eccentricshaftisdriventorotatebymotorandjawrunsonadjustedtracktocrushmaterialsincrushingchamber.右的機(jī)架內(nèi)側(cè)壁上裝有邊護(hù)板，以保護(hù)機(jī)架內(nèi)側(cè)壁的磨損。右的機(jī)架內(nèi)側(cè)壁上裝有邊護(hù)板，以保護(hù)機(jī)架內(nèi)側(cè)壁的磨損。Thebracketisweldedbysteelplate.Onthefrontarmofbracket,jawplateisfixedbywedge-shapedbolt.Edgeprotectionplateisequippedoninsidewallofbrackettopreventabrasion.動(dòng)顎為一成型鑄鋼件，正面裝有活動(dòng)顎板，其上部借偏心軸與滾柱軸承懸掛在動(dòng)顎為一成型鑄鋼件，正面裝有活動(dòng)顎板，其上部借偏心軸與滾柱軸承懸掛在Themovingjawisashapedcastingwithakineticjawplateontheface.Theupperpartofjawishungonupperandlowerpartsofbracketandsupportedonanconplatebyeccentricshaftandrollerbearing.Thereequippedflywheelandgroovedpulleyatbothendsofeccentricshaft.險(xiǎn)作用，既自身斷裂，從而保護(hù)其它機(jī)件不被損傷。險(xiǎn)作用，既自身斷裂，從而保護(hù)其它機(jī)件不被損傷。Theotherendofanconplateissupportedonadjustingbeam.Besidessupportingjaw,theanconplateplaystheroleofinsuranceduringloadincreasecausedbytheuncrushedmaterial’sentryintocrushingchamber.Itwillbebrokentoprotectotherpiecesfromdamage.然后用扳手旋轉(zhuǎn)止動(dòng)螺釘，使止動(dòng)螺釘向前頂起墊片組，再插入增加的墊片，直至所要求的排料口尺寸時(shí)，先退回止動(dòng)螺釘，使墊片組由動(dòng)顎部件自重壓緊，再旋緊拉緊螺母并緊固定。最終適當(dāng)旋緊拉桿彈簧，反之則由小變大〔抽掉墊片〕。調(diào)整橫梁與機(jī)架側(cè)墻電焊鋼連接，當(dāng)排料口調(diào)小時(shí)，首先放松拉桿彈簧和拉緊螺絲，然后用扳手旋轉(zhuǎn)止動(dòng)螺釘，使止動(dòng)螺釘向前頂起墊片組，再插入增加的墊〔抽掉墊片Adjustingbeamisweldedtosidewallofbracket.Whenthedischargedoorisadjustedsmaller,releasetiespringandtightensscrew,rotateretentionscrewtomakegasketup,insertnewgaskettoachieverequiredsizeofdischargedoor,turnbackretentionscrewtomakejawpresscloselythegaskets,rotatenutstayboltandfixitandatlast,rotatetiespringtight.Conversely,fromsmallsizetolargeone(drawgasketout).四、安裝說明Installation程中可能產(chǎn)生的弊病。Theequipmentafterassemblyisprovidedbymanufacturerandcheckshallbecarriedoutassoonasreceivingproductinordertoavoidpossibletroublesduringtransportation.1、由于本機(jī)工作時(shí)振動(dòng)較大，故建議將機(jī)器裝在混凝土根底上，為削減振動(dòng)、噪音木墊板、夾布橡膠帶或其它緩沖材料。1、由于本機(jī)工作時(shí)振動(dòng)較大，故建議將機(jī)器裝在混凝土根底上，為削減振動(dòng)、以硬木墊板、夾布橡膠帶或其它緩沖材料。Itissuggestedtoinstalltheequipmentonconcretebasetodecreasevibration,noiseandabsorptionofshockinordertoavoidimpactonbuildingbase.Addingironwood,rubberbeltorotherbuffermaterialsmayaswell.5-10的深度，關(guān)于機(jī)器的安裝及地腳螺栓的位置，可參閱根底圖。5-10凍結(jié)的深度，關(guān)于機(jī)器的安裝及地腳螺栓的位置，可參閱根底圖。Weightofbasecanbedeterminedat5-10timesofthatofequipmentandthedepthofbaseshallbemorethanthatoflocalfrozenearth.RefertotheBasefigureforlocationsofinstallingequipmentandfoundationbolt.以防肘板在工作時(shí)脫落。以防肘板在工作時(shí)脫落。Beforeadjustingdischargedoor,releasestrainspring,andthenadjustspringinordertopreventdropofanconplate.五、使用須知Notesforuse(一)啟動(dòng)前的預(yù)備工作： (I)Preparationsbeforestart脂。潤(rùn)滑脂。2、認(rèn)真檢查全部的緊固是否緊固。3、傳動(dòng)皮帶是否良好，覺察皮帶有破損現(xiàn)象，應(yīng)準(zhǔn)時(shí)更換，當(dāng)皮帶和皮帶輪上有油污時(shí)，應(yīng)用干凈抹布將其擦凈。Checklubricationofbearingsandguaranteeadequatelubricantinsidebearingsandonjointofancon.Checkcarefullyalltightness.Changetheabradedbeltandcleantheoilstainonbeltandbeltpulleywithcleandustercloth.4、防護(hù)裝置是否良好，如覺察擔(dān)憂全現(xiàn)象，應(yīng)馬上消退之。4、防護(hù)裝置是否良好，如覺察擔(dān)憂全現(xiàn)象，應(yīng)馬上消退之。5、檢查裂開腔內(nèi)有無礦石或其它雜物，如有時(shí)應(yīng)去除干凈?！捕沉验_機(jī)的啟動(dòng)：1、經(jīng)檢查確認(rèn)設(shè)備傳動(dòng)局部狀況正常方可啟動(dòng)。2、本機(jī)只允許無負(fù)荷狀況下啟動(dòng)。3〔三〕維護(hù)和使用：Cancelunsecuredprotectiondevices.Cleanoreorotherthingsincrushingchamber.StartcrusherStartundernormaldrivingconditions.Startonlyundernoload.Stopandgetridofhiddentroublewhenabnormalthingoccurs.Maintenanceanduse:1、設(shè)備運(yùn)轉(zhuǎn)正常后，方可開頭投料。2應(yīng)馬上停車，查明緣由加以去除。4、停車前首先停頓加料，待裂開腔內(nèi)物料排空后，方可關(guān)閉電動(dòng)機(jī)。5物料去除后，方可再行起動(dòng)。6、顎板一端磨損后，方可調(diào)頭使用?！菜摹碀?rùn)滑：使用壽命。Feedingequipmentafternormalrunning.Materialshallbefedevenlyinordertopreventsideloadorsideweightincrease.Generally,temperatureriseobearingshallnotexceed35℃andmaximumtemperatureshallnotexceed70℃,orstopandgetridofthetrouble.Stopfeedingbeforestoppingequipment,andcutmotoraftercompletelydischargingmaterialsinchamber.Cutmotorimmediatelywhenequipmentisstoppedbymaterialsblockandrestarttheequipmentaftercompletelydischargingmaterialsinchamber.Changetheabradedendfortheotherend.Lubrication:Guaranteefrictionsurfacelubricatedalwaysinordertokeepnormalrunningandprolongservicelifeofequipment.2350Calciumgrease,sodiumgreaseandcalciumsodiumgreasecanbeappliedtotheequipmentintermsofapplicationlocationandtemperature.Bearingshouldtobeadded50g3#lithiumgreaseeveryday.50-70%，每三個(gè)月必需更換一次，換油時(shí)應(yīng)用清潔的汽油或煤油認(rèn)真地清洗軸承滾柱的跑道。4、肘板與肘板墊接觸時(shí)，機(jī)器開動(dòng)前必需注入潤(rùn)滑油脂。Theaddedlubricantis50-70%volumeofbearingpedestalandshallbechangedeverythreemonths.Cleantrackofbearingrollerbycleangasorcoaloilwhenlubricantischanged.Whenanconplatecontactsgasket,lubricantshallbeaddedbeforestartingequipment.〔五〕可能產(chǎn)生的故障和消退方法〔五〕可能產(chǎn)生的故障和消退方法可能發(fā)生的故障Possibletrouble主要緣由Mainreason消退方法TreatmentPossible可能發(fā)生的故障Possibletrouble主要緣由Mainreason消退方法Treatment飛輪連續(xù)運(yùn)輪而裂開工作停頓，肘板從槽內(nèi)脫落Flywheelbreaks,runningstopsandancondropsfromgutter

1、彈簧斷裂Springbreaks2、拉桿斷裂Tiebreaks3、拉桿螺母松弛Tienutlightens

1、更換彈簧Changespring2、更換拉桿Changetie3、擰緊螺母Tightennut活動(dòng)顎板跳動(dòng) 顎板緊固體松弛Kineticjawplateflounces Platefastenerlightens固定顎板跳動(dòng) 顎板緊固件松弛Fixedjawplateflounces Platefastenerlightens1、潤(rùn)滑油缺乏Shortageoflubricant軸承溫度過高 2、潤(rùn)滑油太臟Higherbearingtemperature Dirtylubricant3、軸承損壞Damagetobearing

擰緊楔鐵螺栓的螺母Tightennutofbolt擰緊楔鐵螺栓的螺母Tightennutofbolt1、參加適量潤(rùn)滑劑AddlubricantChangefornewlubricant3、更換軸承Changebearing彈簧斷裂Springbreaks

Springisnorreleasedwhenadjustingdischargedoorsmaller

桿螺母Springshallbereleasedwhenadjustingdischargedoorsmallerandthenscrewtienut.Strikingnoisebackequipment

調(diào)整楔內(nèi)的肘板襯 適當(dāng)?shù)財(cái)Q緊拉桿螺母Tieisnottightenedandshaft Tightentienutplatestrikeskineticjawandanconplategasket.〔六〕易損零件明細(xì)表WearingpartsNameAnconplate上邊護(hù)板Upperwearing

備號(hào)No.PE600-02-22PE600-01-02

材料 Material規(guī)格 牌號(hào)Specification BrandNo.鑄鐵Castiron HT150

數(shù)量Quantity1plate下邊護(hù)板Lowerwearing

PE600-01-07

δ=35 A3 1plate固定顎板Fixedjawplate活動(dòng)顎板Kineticjawplate肘板墊Anconplategasket彈簧Spring

PE600-01-06PE600-02-20PE600-02-21PE600-03-02PE600-04-03

高錳鋼Highmanganesecarbonsteel高錳鋼Highmanganesecarbonsteel鍛鋼Forgedsteel彈簧鋼Springsteel

ZGMn13 1ZGMn13 145 160Si2Mn 1六、安全操作規(guī)程Regulationsforsecureoperation1、操作本機(jī)人員，須經(jīng)安全教育；1、操作本機(jī)人員，須經(jīng)安全教育；2、設(shè)備工作時(shí)，嚴(yán)禁從上面對(duì)機(jī)內(nèi)窺視；3、設(shè)備運(yùn)轉(zhuǎn)時(shí)，嚴(yán)禁作任何調(diào)整，清理或檢修等工作；4、設(shè)備運(yùn)轉(zhuǎn)時(shí)，嚴(yán)禁用手直接在進(jìn)料口上裂開腔內(nèi)搬運(yùn)或移動(dòng)石料；5、本機(jī)的電氣設(shè)備應(yīng)接地，并將電線裝在絕緣管內(nèi)。1.Theoperatorsshallbetrainedwithsecurityeducation.2Lookinginwardsfromupperequipmentthatisrunningisforbidden.Anyadjustment,cleaningorcheckisforbiddenwhentheequipmentisrunning.Movingmaterialsbyhandsinfeedinletorcrushingchamberisforbiddenwhentheequipmentisrunning.Theelectricdevicesofequipmentshallbeearthedandlineshallbeininsulatingtube.七、標(biāo)準(zhǔn)件StandardParts本機(jī)軸承型號(hào)： 23180/W33 4套Bearingmodle操作。Inordertoguaranteenormalrunningofthecrusherandcompleteexertionofdueperformances,thisinstructionshallbewellunderstoodbeforetheequipmentisputintorunningandtheoperationshallconformtotheinstructions.一、用途Application:245MPa的各種巖石或礦石。245MPa的各種巖石或礦石。Thecrusherisapplicablefortheroughandmediumcrushingofrocksandoresthathaveacompressivestrengthnotmorethan245MPa.二、主要技術(shù)性能Maintechnicalperformances進(jìn)料口尺寸〔寬×長(zhǎng)〕Sizeoffeedinlet(width×length)調(diào)整范圍Adjustedrange最大進(jìn)料粒度Maximumfeedgranularity偏心軸轉(zhuǎn)速Rotatespeedofeccentricshaft處理力量Treatmentcapacity設(shè)備重量〔不含電動(dòng)機(jī)〕Weightofequipment(excludingmotor)外形尺寸〔長(zhǎng)×寬×高〕Dimensions(length×width×height)

1000×1200mm195—265mm850mm210r/min197—214m3/h51t3480×2876×3330mm電動(dòng)機(jī)Motor

型號(hào)size功率power轉(zhuǎn)速rotationspeed

Y315M-83110KW740r/min三、構(gòu)造簡(jiǎn)述Structure以裂開。Theequipmentconsistsofbracket,jaw,eccentricshaft,jawplateandanconplateetc.Eccentricshaftisdriventorotatebymotorandjawrunsonadjustedtracktocrushmaterialsincrushingchamber.右的機(jī)架內(nèi)側(cè)壁上裝有邊護(hù)板，以保護(hù)機(jī)架內(nèi)側(cè)壁的磨損。右的機(jī)架內(nèi)側(cè)壁上裝有邊護(hù)板，以保護(hù)機(jī)架內(nèi)側(cè)壁的磨損。Thebracketisweldedbysteelplate.Onthefrontarmofbracket,jawplateisfixedbywedge-shapedbolt.Edgeprotectionplateisequippedoninsidewallofbrackettopreventabrasion.動(dòng)顎為一成型鑄鋼件，正面裝有活動(dòng)顎板，其上部借偏心軸與滾柱軸承懸掛在動(dòng)顎為一成型鑄鋼件，正面裝有活動(dòng)顎板，其上部借偏心軸與滾柱軸承懸掛在Themovingjawisashapedcastingwithakineticjawplateontheface.Theupperpartofjawishungonupperandlowerpartsofbracketandsupportedonanconplatebyeccentricshaftandrollerbearing.Thereequippedflywheelandgroovedpulleyatbothendsofeccentricshaft.險(xiǎn)作用，既自身斷裂，從而保護(hù)其它機(jī)件不被損傷。險(xiǎn)作用，既自身斷裂，從而保護(hù)其它機(jī)件不被損傷。Theotherendofanconplateissupportedonadjustingbeam.Besidessupportingjaw,theanconplateplaystheroleofinsuranceduringloadincreasecausedbytheuncrushedmaterial’sentryintocrushingchamber.Itwillbebrokentoprotectotherpiecesfromdamage.然后用扳手旋轉(zhuǎn)止動(dòng)螺釘，使止動(dòng)螺釘向前頂起墊片組，再插入增加的墊片，直至所要求的排料口尺寸時(shí)，先退回止動(dòng)螺釘，使墊片組由動(dòng)顎部件自重壓緊，再旋緊拉緊螺母并緊固定。最終適當(dāng)旋緊拉桿彈簧，反之則由小變大〔抽掉墊片〕。調(diào)整橫梁與機(jī)架側(cè)墻電焊鋼連接，當(dāng)排料口調(diào)小時(shí)，首先放松拉桿彈簧和拉緊螺絲，然后用扳手旋轉(zhuǎn)止動(dòng)螺釘，使止動(dòng)螺釘向前頂起墊片組，再插入增加的墊〔抽掉墊片Adjustingbeamisweldedtosidewallofbracket.Whenthedischargedoorisadjustedsmaller,releasetiespringandtightensscrew,rotateretentionscrewtomakegasketup,insertnewgaskettoachieverequiredsizeofdischargedoor,turnbackretentionscrewtomakejawpresscloselythegaskets,rotatenutstayboltandfixitandatlast,rotatetiespringtight.Conversely,fromsmallsizetolargeone(drawgasketout).四、安裝說明Installation程中可能產(chǎn)生的弊病。Theequipmentafterassemblyisprovidedbymanufacturerandcheckshallbecarriedoutassoonasreceivingproductinordertoavoidpossibletroublesduringtransportation.1、由于本機(jī)工作時(shí)振動(dòng)較大，故建議將機(jī)器裝在混凝土根底上，為削減振動(dòng)、噪音木墊板、夾布橡膠帶或其它緩沖材料。噪音和吸振以免機(jī)器工作時(shí)振動(dòng)影響建筑根底，最好在裂開機(jī)和混凝土根底中間墊以硬木墊板、夾布橡膠帶或其它緩沖材料。Itissuggestedtoinstalltheequipmentonconcretebasetodecreasevibration,noiseandabsorptionofshockinordertoavoidimpactonbuildingbase.Addingironwood,rubberbeltorotherbuffermaterialsmayaswell.5-10的深度，關(guān)于機(jī)器的安裝及地腳螺栓的位置，可參閱根底圖。5-10凍結(jié)的深度，關(guān)于機(jī)器的安裝及地腳螺栓的位置，可參閱根底圖。Weightofbasecanbedeterminedat5-10timesofthatofequipmentandthedepthofbaseshallbemorethanthatoflocalfrozenearth.RefertotheBasefigureforlocationsofinstallingequipmentandfoundationbolt.以防肘板在工作時(shí)脫落。以防肘板在工作時(shí)脫落。Beforeadjustingdischargedoor,releasestrainspring,andthenadjustspringinordertopreventdropofanconplate.五、使用須知Notesforuse(一)啟動(dòng)前的預(yù)備工作： (I)Preparationsbeforestart脂。潤(rùn)滑脂。2、認(rèn)真檢查全部的緊固是否緊固。3有油污時(shí)，應(yīng)用干凈抹布將其擦凈。Checklubricationofbearingsandguaranteeadequatelubricantinsidebearingsandonjointofancon.Checkcarefullyalltightness.Changetheabradedbeltandcleantheoilstainonbeltandbeltpulleywithcleandustercloth.4、防護(hù)裝置是否良好，如覺察擔(dān)憂全現(xiàn)象，應(yīng)馬上消退之。4、防護(hù)裝置是否良好，如覺察擔(dān)憂全現(xiàn)象，應(yīng)馬上消退之。5、檢查裂開腔內(nèi)有無礦石或其它雜物，如有時(shí)應(yīng)去除干凈?！捕沉验_機(jī)的啟動(dòng)：1、經(jīng)檢查確認(rèn)設(shè)備傳動(dòng)局部狀況正常方可啟動(dòng)。2、本機(jī)只允許無負(fù)荷狀況下啟動(dòng)。3〔三〕維護(hù)和使用：Cancelunsecuredprotectiondevices.Cleanoreorotherthingsincrushingchamber.StartcrusherStartundernormaldrivingconditions.Startonlyundernoload.Stopandgetridofhiddentroublewhenabnormalthingoccurs.Maintenanceanduse:1、設(shè)備運(yùn)轉(zhuǎn)正常后，方可開頭投料。2應(yīng)馬上停車，查明緣由加以去除。4、停車前首先停頓加料，待裂開腔內(nèi)物料排空后，方可關(guān)閉電動(dòng)機(jī)。5物料去除后，方可再行起動(dòng)。6、顎板一端磨損后，方可調(diào)頭使用?！菜摹碀?rùn)滑：使用壽命。Feedingequipmentafternormalrunning.Materialshallbefedevenlyinordertopreventsideloadorsideweightincrease.Generally,temperatureriseobearingshallnotexceed35℃andmaximumtemperatureshallnotexceed70℃,orstopandgetridofthetrouble.Stopfeedingbeforestoppingequipment,andcutmotoraftercompletelydischargingmaterialsinchamber.Cutmotorimmediatelywhenequipmentisstoppedbymaterialsblockandrestarttheequipmentaftercompletelydischargingmaterialsinchamber.Changetheabradedendfortheotherend.Lubrication:Guaranteefrictionsurfacelubricatedalwaysinordertokeepnormalrunningandprolongservicelifeofequipment.2350Calciumgrease,sodiumgreaseandcalciumsodiumgreasecanbeappliedtotheequipmentintermsofapplicationlocationandtemperature.Bearingshouldtobeadded50g3#lithiumgreaseeveryday.50-70%，每三個(gè)月必需更換一次，換油時(shí)應(yīng)用清潔的汽油或煤油認(rèn)真地清洗軸承滾柱的跑道。4、肘板與肘板墊接觸時(shí)，機(jī)器開動(dòng)前必需注入潤(rùn)滑油脂。Theaddedlubricantis50-70%volumeofbearingpedestalandshallbechangedeverythreemonths.Cleantrackofbearingrollerbycleangasorcoaloilwhenlubricantischanged.Whenanconplatecontactsgasket,lubricantshallbeaddedbeforestartingequipment.〔五〕可能產(chǎn)生的故障和消退方法〔五〕可能產(chǎn)生的故障和消退方法Possibletroublesandtreatments可能發(fā)生的故障Possibletrouble飛輪連續(xù)運(yùn)輪而裂開工作停頓，肘板從槽內(nèi)脫落Flywheelbreaks,runningstopsandancondropsfrom

主要緣由Mainreason1、彈簧斷裂Springbreaks2、拉桿斷裂Tiebreaks

消退方法Treatment1、更換彈簧Changespring2、更換拉桿Changetiegutter 3、拉桿螺母松弛Tienutlightens

3、擰緊螺母Tightennut活動(dòng)顎板跳動(dòng)Kineticjawplateflounces固定顎板跳動(dòng)Fixedjawplateflounces

顎板緊固體松弛Platefastenerlightens顎板緊固件松弛Platefastenerlightens1、潤(rùn)滑油缺乏Shortageoflubricant

擰緊楔鐵螺栓的螺母Tightennutofbolt擰緊楔鐵螺栓的螺母Tightennutofbolt1、參加適量潤(rùn)滑劑Addlubricant軸承溫度過高 2、潤(rùn)滑油太臟Higherbearingtemperature Dirtylubricant3、軸承損壞Damagetobearing

2、清洗干凈更換油脂Changefornewlubricant3、更換軸承Changebearing彈簧斷裂Springbreaks

Springisnorreleasedwhenadjustingdischargedoorsmaller

桿螺母Springshallbereleasedwhenadjustingdischargedoorsmallerandthenscrewtienut.Strikingnoisebackequipment

調(diào)整楔內(nèi)的肘板襯 適當(dāng)?shù)財(cái)Q緊拉桿螺母Tieisnottightenedandshaft Tightentienutplatestrikeskineticjawandanconplategasket.〔六〕易損零件明細(xì)表NameName備號(hào)No.材料 Material規(guī)格 牌號(hào)數(shù)量QuantityAnconplate上邊護(hù)板Upperwearingplate下邊護(hù)板Lowerwearingplate固定顎板PE600-02-22PE600-01-02PE600-01-07PE600-01-06SpecificationBrandNo.鑄鐵CastironHT1501δ=35A31高錳鋼ZGMn131FixedjawplateFixedjawplate活動(dòng)顎板KineticjawplatePE600-02-20肘板墊Anconplategasket彈簧SpringPE600-02-21PE600-03-02PE600-04-03Highmanganesecarbonsteel高錳鋼Highmanganesecarbonsteel鍛鋼Forgedsteel彈簧鋼SpringsteelZGMn13145160Si2Mn1六、安全操作規(guī)程Regulationsforsecureoperation1、操作本機(jī)人員，須經(jīng)安全教育；1、操作本機(jī)人員，須經(jīng)安全教育；2、設(shè)備工作時(shí)，嚴(yán)禁從上面對(duì)機(jī)內(nèi)窺視；3、設(shè)備運(yùn)轉(zhuǎn)時(shí)，嚴(yán)禁作任何調(diào)整，清理或檢修等工作；4、設(shè)備運(yùn)轉(zhuǎn)時(shí)，嚴(yán)禁用手直接在進(jìn)料口上裂開腔內(nèi)搬運(yùn)或移動(dòng)石料；5、本機(jī)的電氣設(shè)備應(yīng)接地，并將電線裝在絕緣管內(nèi)。1.Theoperatorsshallbetrainedwithsecurityeducation.2Lookinginwardsfromupperequipmentthatisrunningisforbidden.Anyadjustment,cleaningorcheckisforbiddenwhentheequipmentisrunning.Movingmaterialsbyhandsinfeedinletorcrushingchamberisforbiddenwhentheequipmentisrunning.Theelectricdevicesofequipmentshallbeearthedandlineshallbeininsulatingtube.七、標(biāo)準(zhǔn)件StandardParts本機(jī)軸承型號(hào)： 23180/W33 4套Bearingmodle操作。Inordertoguaranteenormalrunningofthecrusherandcompleteexertionofdueperformances,thisinstructionshallbewellunderstoodbeforetheequipmentisputintorunningandtheoperationshallconformtotheinstructions.一、用途Application:245MPa的各種巖石或礦石。245MPa的各種巖石或礦石。Thecrusherisapplicablefortheroughandmediumcrushingofrocksandoresthathaveacompressivestrengthnotmorethan245MPa.二、主要技術(shù)性能Maintechnicalperformances進(jìn)料口尺寸〔寬×長(zhǎng)〕Sizeoffeedinlet(width×length)調(diào)整范圍Adjustedrange最大進(jìn)料粒度Maximumfeedgranularity偏心軸轉(zhuǎn)速Rotatespeedofeccentricshaft處理力量Treatmentcapacity設(shè)備重量〔不含電動(dòng)機(jī)〕Weightofequipment(excludingmotor)外形尺寸〔長(zhǎng)×寬×高〕Dimensions(length×width×height)

1000×1200mm195—265mm850mm210r/min197—214m3/h51t3480×2876×3330mm電動(dòng)機(jī)Motor

型號(hào)size功率power轉(zhuǎn)速rotationspeed

Y315M-83110KW740r/min三、構(gòu)造簡(jiǎn)述Structure本機(jī)主要由機(jī)架、動(dòng)顎、偏心軸、顎板、肘板等零部件組成。電動(dòng)機(jī)通過三角以裂開。Theequipmentconsistsofbracket,jaw,eccentricshaft,jawplateandanconplateetc.Eccentricshaftisdriventorotatebymotorandjawrunsonadjustedtracktocrushmaterialsincrushingchamber.右的機(jī)架內(nèi)側(cè)壁上裝有邊護(hù)板，以保護(hù)機(jī)架內(nèi)側(cè)壁的磨損。右的機(jī)架內(nèi)側(cè)壁上裝有邊護(hù)板，以保護(hù)機(jī)架內(nèi)側(cè)壁的磨損。Thebracketisweldedbysteelplate.Onthefrontarmofbracket,jawplateisfixedbywedge-shapedbolt.Edgeprotectionplateisequippedoninsidewallofbrackettopreventabrasion.動(dòng)顎為一成型鑄鋼件，正面裝有活動(dòng)顎板，其上部借偏心軸與滾柱軸承懸掛在動(dòng)顎為一成型鑄鋼件，正面裝有活動(dòng)顎板，其上部借偏心軸與滾柱軸承懸掛在Themovingjawisashapedcastingwithakineticjawplateontheface.Theupperpartofjawishungonupperandlowerpartsofbracketandsupportedonanconplatebyeccentricshaftandrollerbearing.Thereequippedflywheelandgroovedpulleyatbothendsofeccentricshaft.險(xiǎn)作用，既自身斷裂，從而保護(hù)其它機(jī)件不被損傷。險(xiǎn)作用，既自身斷裂，從而保護(hù)其它機(jī)件不被損傷。Theotherendofanconplateissupportedonadjustingbeam.Besidessupportingjaw,theanconplateplaystheroleofinsuranceduringloadincreasecausedbytheuncrushedmaterial’sentryintocrushingchamber.Itwillbebrokentoprotectotherpiecesfromdamage.然后用扳手旋轉(zhuǎn)止動(dòng)螺釘，使止動(dòng)螺釘向前頂起墊片組，再插入增加的墊片，直至所要求的排料口尺寸時(shí)，先退回止動(dòng)螺釘，使墊片組由動(dòng)顎部件自重壓緊，再旋緊拉緊螺母并緊固定。最終適當(dāng)旋緊拉桿彈簧，反之則由小變大〔抽掉墊片〕。調(diào)整橫梁與機(jī)架側(cè)墻電焊鋼連接，當(dāng)排料口調(diào)小時(shí)，首先放松拉桿彈簧和拉緊螺絲，然后用扳手旋轉(zhuǎn)止動(dòng)螺釘，使止動(dòng)螺釘向前頂起墊片組，再插入增加的墊〔抽掉墊片Adjustingbeamisweldedtosidewallofbracket.Whenthedischargedoorisadjustedsmaller,releasetiespringandtightensscrew,rotateretentionscrewtomakegasketup,insertnewgaskettoachieverequiredsizeofdischargedoor,turnbackretentionscrewtomakejawpresscloselythegaskets,rotatenutstayboltandfixitandatlast,rotatetiespringtight.Conversely,fromsmallsizetolargeone(drawgasketout).四、安裝說明Installation程中可能產(chǎn)生的弊病。Theequipmentafterassemblyisprovidedbymanufacturerandcheckshallbecarriedoutassoonasreceivingproductinordertoavoidpossibletroublesduringtransportation.1、由于本機(jī)工作時(shí)振動(dòng)較大，故建議將機(jī)器裝在混凝土根底上，為削減振動(dòng)、噪音木墊板、夾布橡膠帶或其它緩沖材料。噪音和吸振以免機(jī)器工作時(shí)振動(dòng)影響建筑根底，最好在裂開機(jī)和混凝土根底中間墊以硬木墊板、夾布橡膠帶或其它緩沖材料。Itissuggestedtoinstalltheequipmentonconcretebasetodecreasevibration,noiseandabsorptionofshockinordertoavoidimpactonbuildingbase.Addingironwood,rubberbeltorotherbuffermaterialsmayaswell.5-10的深度，關(guān)于機(jī)器的安裝及地腳螺栓的位置，可參閱根底圖。5-10凍結(jié)的深度，關(guān)于機(jī)器的安裝及地腳螺栓的位置，可參閱根底圖。Weightofbasecanbedeterminedat5-10timesofthatofequipmentandthedepthofbaseshallbemorethanthatoflocalfrozenearth.RefertotheBasefigureforlocationsofinstallingequipmentandfoundationbolt.以防肘板在工作時(shí)脫落。以防肘板在工作時(shí)脫落。Beforeadjustingdischargedoor,releasestrainspring,andthenadjustspringinordertopreventdropofanconplate.五、使用須知Notesforuse(一)啟動(dòng)前的預(yù)備工作： (I)Preparationsbeforestart脂。潤(rùn)滑脂。2、認(rèn)真檢查全部的緊固是否緊固。3有油污時(shí)，應(yīng)用干凈抹布將其擦凈。Checklubricationofbearingsandguaranteeadequatelubricantinsidebearingsandonjointofancon.Checkcarefullyalltightness.Changetheabradedbeltandcleantheoilstainonbeltandbeltpulleywithcleandustercloth.4、防護(hù)裝置是否良好，如覺察擔(dān)憂全現(xiàn)象，應(yīng)馬上消退之。4、防護(hù)裝置是否良好，如覺察擔(dān)憂全現(xiàn)象，應(yīng)馬上消退之。5、檢查裂開腔內(nèi)有無礦石或其它雜物，如有時(shí)應(yīng)去除干凈?！捕沉验_機(jī)的啟動(dòng)：1、經(jīng)檢查確認(rèn)設(shè)備傳動(dòng)局部狀況正常方可啟動(dòng)。2、本機(jī)只允許無負(fù)荷狀況下啟動(dòng)。3〔三〕維護(hù)和使用：Cancelunsecuredprotectiondevices.Cleanoreorotherthingsincrushingchamber.StartcrusherStartundernormaldrivingconditions.Startonlyundernoload.Stopandgetridofhiddentroublewhenabnormalthingoccurs.Maintenanceanduse:1、設(shè)備運(yùn)轉(zhuǎn)正常后，方可開頭投料。2應(yīng)馬上停車，查明緣由加以去除。4、停車前首先停頓加料，待裂開腔內(nèi)物料排空后，方可關(guān)閉電動(dòng)機(jī)。5物料去除后，方可再行起動(dòng)。6、顎板一端磨損后，方可調(diào)頭使用。〔四〕潤(rùn)滑：使用壽命。Feedingequipmentafternormalrunning.Materialshallbefedevenlyinordertopreventsideloadorsideweightincrease.Generally,temperatureriseobearingshallnotexceed35℃andmaximumtemperatureshallnotexceed70℃,orstopandgetridofthetrouble.Stopfeedingbeforestoppingequipment,andcutmotoraftercompletelydischargingmaterialsinchamber.Cutmotorimmediatelywhenequipmentisstoppedbymaterialsblockandrestarttheequipmentaftercompletelydischargingmaterialsinchamber.Changetheabradedendfortheotherend.Lubrication:Guaranteefrictionsurfacelubricatedalwaysinordertokeepnormalrunningandprolongservicelifeofequipment.2350Calciumgrease,sodiumgreaseandcalciumsodiumgreasecanbeappliedtotheequipmentintermsofapplicationlocationandtemperature.Bearingshouldtobeadded50g3#lithiumgreaseeveryday.50-70%，每三個(gè)月必需更換一次，換油時(shí)應(yīng)用清潔的汽油或煤油認(rèn)真地清洗軸承滾柱的跑道。4、肘板與肘板墊接觸時(shí)，機(jī)器開動(dòng)前必需注入潤(rùn)滑油脂。Theaddedlubricantis50-70%volumeofbearingpedestalandshallbechangedeverythreemonths.Cleantrackofbearingrollerbycleangasorcoaloilwhenlubricantischanged.Whenanconplatecontactsgasket,lubricantshallbeaddedbeforestartingequipment.〔五〕可能產(chǎn)生的故障和消退方法〔五〕可能產(chǎn)生的故障和消退方法Possibletroublesandtreatments可能發(fā)生的故障Possibletrouble飛輪連續(xù)運(yùn)輪而裂開工作停頓，肘板從槽內(nèi)脫落Flywheelbreaks,runningstopsandancondropsfromgutter

主要緣由Mainreason1、彈簧斷裂Springbreaks2、拉桿斷裂Tiebreaks3、拉桿螺母松弛

消退方法Treatment1、更換彈簧Changespring2、更換拉桿Changetie3、擰緊螺母Tienutlightens Tightennut活動(dòng)顎板跳動(dòng)Kineticjawplateflounces固定顎板跳動(dòng)Fixedjawplateflounces

顎板緊固體松弛Platefastenerlightens顎板緊固件松弛Platefastenerlightens1、潤(rùn)滑油缺乏Shortageoflubricant

擰緊楔鐵螺栓的螺母Tightennutofbolt擰緊楔鐵螺栓的螺母Tightennutofbolt1、參加適量潤(rùn)滑劑Addlubricant軸承溫度過高 2、潤(rùn)滑油太臟Higherbearingtemperature Dirtylubricant3、軸承損壞Damagetobearing

2、清洗干凈更換油脂Changefornewlubricant3、更換軸承Changebearing彈簧斷裂Springbreaks

Springisnorreleasedwhenadjustingdischargedoorsmaller

桿螺母Springshallbereleasedwhenadjustingdischargedoorsmallerandthenscrewtienut.Strikingnoisebackequipment

調(diào)整楔內(nèi)的肘板襯 適當(dāng)?shù)財(cái)Q緊拉桿螺母Tieisnottightenedandshaft Tightentienutplatestrikeskineticjawandanconplategasket.〔六〕易損零件明細(xì)表NameName備號(hào)No.材料 Material規(guī)格 牌號(hào)數(shù)量QuantityAnconplate上邊護(hù)板Upperwearingplate下邊護(hù)板Lowerwearingplate固定顎板PE600-02-22PE600-01-02PE600-01-07PE600-01-06SpecificationBrandNo.鑄鐵CastironHT1501δ=35A31高錳鋼ZGMn131FixedjawplateFixedjawplate活動(dòng)顎板KineticjawplatePE600-02-20肘板墊Anconplategasket彈簧SpringPE600-02-21PE600-03-02PE600-04-03Highmanganesecarbonsteel高錳鋼Highmanganesecarbonsteel鍛鋼Forgedsteel彈簧鋼SpringsteelZGMn13145160Si2Mn1六、安全操作規(guī)程Regulationsforsecureoperation1、操作本機(jī)人員，須經(jīng)安全教育；1、操作本機(jī)人員，須經(jīng)安全教育；2、設(shè)備工作時(shí)，嚴(yán)禁從上面對(duì)機(jī)內(nèi)窺視；3、設(shè)備運(yùn)轉(zhuǎn)時(shí)，嚴(yán)禁作任何調(diào)整，清理或檢修等工作；4、設(shè)備運(yùn)轉(zhuǎn)時(shí)，嚴(yán)禁用手直接在進(jìn)料口上裂開腔內(nèi)搬運(yùn)或移動(dòng)石料；5、本機(jī)的電氣設(shè)備應(yīng)接地，并將電線裝在絕緣管內(nèi)。1.Theoperatorsshallbetrainedwithsecurityeducation.2Lookinginwardsfromupperequipmentthatisrunningisforbidden.Anyadjustment,cleaningorcheckisforbiddenwhentheequipmentisrunning.Movingmaterialsbyhandsinfeedinletorcrushingchamberisforbiddenwhentheequipmentisrunning.Theelectricdevicesofequipmentshallbeearthedandlineshallbeininsulatingtube.七、標(biāo)準(zhǔn)件StandardParts本機(jī)軸承型號(hào)： 23180/W33 4套Bearingmodle操作。Inordertoguaranteenormalrunningofthecrusherandcompleteexertionofdueperformances,thisinstructionshallbewellunderstoodbeforetheequipmentisputintorunningandtheoperationshallconformtotheinstructions.一、用途Application:245MPa的各種巖石或礦石。245MPa的各種巖石或礦石。Thecrusherisapplicablefortheroughandmediumcrushingofrocksandoresthathaveacompressivestrengthnotmorethan245MPa.二、主要技術(shù)性能Maintechnicalperformances進(jìn)料口尺寸〔寬×長(zhǎng)〕Sizeoffeedinlet(width×length)調(diào)整范圍Adjustedrange最大進(jìn)料粒度Maximumfeedgranularity偏心軸轉(zhuǎn)速Rotatespeedofeccentricshaft處理力量Treatmentcapacity設(shè)備重量〔不含電動(dòng)機(jī)〕Weightofequipment(excludingmotor)外形尺寸〔長(zhǎng)×寬×高〕Dimensions(length×width×height)

1000×1200mm195—265mm850mm210r/min197—214m3/h51t3480×2876×3330mm電動(dòng)機(jī)Motor

型號(hào)size功率power轉(zhuǎn)速rotationspeed

Y315M-83110KW740r/min三、構(gòu)造簡(jiǎn)述Structure本機(jī)主要由機(jī)架、動(dòng)顎、偏心軸、顎板、肘板等零部件組成。電動(dòng)機(jī)通過三角以裂開。Theequipmentconsistsofbracket,jaw,eccentricshaft,jawplateandanconplateetc.Eccentricshaftisdriventorotatebymotorandjawrunsonadjustedtracktocrushmaterialsincrushingchamber.右的機(jī)架內(nèi)側(cè)壁上裝有邊護(hù)板，以保護(hù)機(jī)架內(nèi)側(cè)壁的磨損。右的機(jī)架內(nèi)側(cè)壁上裝有邊護(hù)板，以保護(hù)機(jī)架內(nèi)側(cè)壁的磨損。Thebracketisweldedbysteelplate.Onthefrontarmofbracket,jawplateisfixedbywedge-shapedbolt.Edgeprotectionplateisequippedoninsidewallofbrackettopreventabrasion.動(dòng)顎為一成型鑄鋼件，正面裝有活動(dòng)顎板，其上部借偏心軸與滾柱軸承懸掛在動(dòng)顎為一成型鑄鋼件，正面裝有活動(dòng)顎板，其上部借偏心軸與滾柱軸承懸掛在Themovingjawisashapedcastingwithakineticjawplateontheface.Theupperpartofjawishungonupperandlowerpartsofbracketandsupportedonanconplatebyeccentricshaftandrollerbearing.Thereequippedflywheelandgroovedpulleyatbothendsofeccentricshaft.險(xiǎn)作用，既自身斷裂，從而保護(hù)其它機(jī)件不被損傷。險(xiǎn)作用，既自身斷裂，從而保護(hù)其它機(jī)件不被損傷。Theotherendofanconplateissupportedonadjustingbeam.Besidessupportingjaw,theanconplateplaystheroleofinsuranceduringloadincreasecausedbytheuncrushedmaterial’sentryintocrushingchamber.Itwillbebrokentoprotectotherpiecesfromdamage.然后用扳手旋轉(zhuǎn)止動(dòng)螺釘，使止動(dòng)螺釘向前頂起墊片組，再插入增加的墊片，直至所要求的排料口尺寸時(shí)，先退回止動(dòng)螺釘，使墊片組由動(dòng)顎部件自重壓緊，再旋緊拉緊螺母并緊固定。最終適當(dāng)旋緊拉桿彈簧，反之則由小變大〔抽掉墊片〕。調(diào)整橫梁與機(jī)架側(cè)墻電焊鋼連接，當(dāng)排料口調(diào)小時(shí)，首先放松拉桿彈簧和拉緊螺絲，然后用扳手旋轉(zhuǎn)止動(dòng)螺釘，使止動(dòng)螺釘向前頂起墊片組，再插入增加的墊〔抽掉墊片Adjustingbeamisweldedtosidewallofbracket.Whenthedischargedoorisadjustedsmaller,releasetiespringandtightensscrew,rotateretentionscrewtomakegasketup,insertnewgaskettoachieverequiredsizeofdischargedoor,turnbackretentionscrewtomakejawpresscloselythegaskets,rotatenutstayboltandfixitandatlast,rotatetiespringtight.Conversely,fromsmallsizetolargeone(drawgasketout).四、安裝說明Installation程中可能產(chǎn)生的弊病。Theequipmentafterassemblyisprovidedbymanufacturerandcheckshallbecarriedoutassoonasreceivingproductinordertoavoidpossibletroublesduringtransportation.1、由于本機(jī)工作時(shí)振動(dòng)較大，故建議將機(jī)器裝在混凝土根底上，為削減振動(dòng)、噪音木墊板、夾布橡膠帶或其它緩沖材料。噪音和吸振以免機(jī)器工作時(shí)振動(dòng)影響建筑根底，最好在裂開機(jī)和混凝土根底中間墊以硬木墊板、夾布橡膠帶或其它緩沖材料。Itissuggestedtoinstalltheequipmentonconcretebasetodecreasevibration,noiseandabsorptionofshockinordertoavoidimpactonbuildingbase.Addingironwood,rubberbeltorotherbuffermaterialsmayaswell.5-10的深度，關(guān)于機(jī)器的安裝及地腳螺栓的位置，可參閱根底圖。5-10凍結(jié)的深度，關(guān)于機(jī)器的安裝及地腳螺栓的位置，可參閱根底圖。Weightofbasecanbedeterminedat5-10timesofthatofequipmentandthedepthofbaseshallbemorethanthatoflocalfrozenearth.RefertotheBasefigureforlocationsofinstallingequipmentandfoundationbolt.以防肘板在工作時(shí)脫落。以防肘板在工作時(shí)脫落。Beforeadjustingdischargedoor,releasestrainspring,andthenadjustspringinordertopreventdropofanconplate.五、使用須知Notesforuse(一)啟動(dòng)前的預(yù)備工作： (I)Preparationsbeforestart脂。潤(rùn)滑脂。2、認(rèn)真檢查全部的緊固是否緊固。3有油污時(shí)，應(yīng)用干凈抹布將其擦凈。Checklubricationofbearingsandguaranteeadequatelubricantinsidebearingsandonjointofancon.Checkcarefullyalltightness.Changetheabradedbeltandcleantheoilstainonbeltandbeltpulleywithcleandustercloth.4、防護(hù)裝置是否良好，如覺察擔(dān)憂全現(xiàn)象，應(yīng)馬上消退之。4、防護(hù)裝置是否良好，如覺察擔(dān)憂全現(xiàn)象，應(yīng)馬上消退之。5、檢查裂開腔內(nèi)有無礦石或其它雜物，如有時(shí)應(yīng)去除干凈?！捕沉验_機(jī)的啟動(dòng)：1、經(jīng)檢查確認(rèn)設(shè)備傳動(dòng)局部狀況正常方可啟動(dòng)。2、本機(jī)只允許無負(fù)荷狀況下啟動(dòng)。3〔三〕維護(hù)和使用：Cancelunsecuredprotectiondevices.Cleanoreorotherthingsincrushingchamber.StartcrusherStartundernormaldrivingconditions.Startonlyundernoload.Stopandgetridofhiddentroublewhenabnormalthingoccurs.Maintenanceanduse:1、設(shè)備運(yùn)轉(zhuǎn)正常后，方可開頭投料。2應(yīng)馬上停車，查明緣由加以去除。4、停車前首先停頓加料，待裂開腔內(nèi)物料排空后，方可關(guān)閉電動(dòng)機(jī)。5物料去除后，方可再行起動(dòng)。6、顎板一端磨