product uht trainingUHTR系類板式物料殺菌設(shè)備

UHTRSerialteTypeProductSterilization suitsforUHTRserialOperationUU(Allrights一 前二 安全注意事Safety三 總說(shuō)General四 工藝自控說(shuō)Processing五 HMI操作說(shuō)HMIOperation六 點(diǎn)七 故障說(shuō)明及解決方Experience一 前Pleasestudythemanualbeforeinstallationandoperation.Inorderyoucanrunthemachineryproperly,youmustknowitsfunctionandcharacters.StrictlystudyandoperationastheinstructionisgoodformachineryAsthetechnologyupdatesfast,somepointsmaybenotthesameassiteactualcontrol.Ifthereissomethingdifferent,pleasecontactNewamstarengineersformorehelp.事先，私自更改，更換，和安裝附件而造成的任何問題概不負(fù)責(zé)。Newamstardon’ttakeanyresponsibilitybyanyincorrectoperationcausedtheaccident.Dosomechangeandcorrectionwithoutanypermissionisnotallowed.GeneralThispartincludesbasicinformationforNewamstarTomakesuremaxsafety,beforestartanyoperation,pleasereadcarefullysafetyprecautionsExpectedusageforNewamstar本設(shè)備預(yù)期用途的根據(jù)是“技術(shù)數(shù)據(jù)”Thisequipment’sexpectedusageisaccordingtoTechnicalDataandrelevantIfdamagecausedbyotherusagepurpose,NewamstarwilltakenoIfencounteringproblemswhenoperatingthisequipmentpleasecontactNewamstarServiceDepartment.NewamstarFluidEquipmentNewamstarallequipmenthaveonenameJiangsuNewamstarPackagingMachinery 號(hào)二 安全注意事SafetyTomakesuremaxsafety,beforestartanyoperation,pleasereadcarefullysafetyprecautions常規(guī)信息定義如下Commoncautionmessageas！不注意這一信息會(huì)導(dǎo)致生命IgnorethismessagewillcauselifeAlarm!Ignorethismassagewillcause alCautionIgnorethismessagewillcause alinjuryorequipmentGeneralOnlytrainedoperatorscanbepermittedtooperatethismachine,thismachinecanonlybeoperatedaccordingtoOperationManualprovidedbyNewamstar.如安全注意事項(xiàng)，將發(fā)生人身的Ifdonotobservesafetyprecautionswill alinjuryDuringoperationprocess,thecoverforpump,hot,heatexchangerandbalancemustkeepinrightce.Pleasekeepthegateofelectricitycabinetinclosestatus.Becautiousinoperation,accordingtorightworkingprocedure,befullofsafetyawareness.Thisisfullyautomaticequipment,controlledbyprogrammingcontroller,noneedoperator’sintervene.Therefore,alloperatorsmust:CautionallCautionCautionallCautionallpipeswithhighUsing液CleaningTheusageofcleaning（NHO3CleaningfluidusuallycontainsNaOHorNHO3,whichmaydamageskinoreyes.Pleasedoaccordingtotheoperationmanualprovidedbyr.Undersuchsituation,pleasemakesuretodothefollowingWeareyeWeareyeWeareyeAtthetimeofthecleaningfluidaccident,thebasicprincipleistoflusharoundasmuchwateraspossible.Therefore,youmustmakesurethatshowercanbeinuseatanytime.Thereshouldbeextracleaningequipmentandwashingeyesdeviceatornearthelocationoftheequipment.Emergency飲用大量溫水（以沖淡液；然后立即找醫(yī)療救護(hù)IfyouoccasionallyswallowcleaningDrinkplentyofwarmwater(soastodilutecleaningfluid);thenseekmedicalaidimmediay.IfcleaningfluidsshesintoWashingeyeswithwarmwaterfor15minutes(keeptheeyelidsopen),thengetmedicalaidimmediay.如液與皮膚或衣服接觸Ifcleaningfluidisincontactwiththeskinortheclothes:RinseimmediaywithplentyofwaterBeforewearingclothes,youmustcleanitthoroughly.Ifyoudiscovertheskinburnt,pleaseimmedia yseekmedicalrescue.Iffeel tionorpainaftercleaningfluidLeavetheaffectedareaandbreathefreshair.Ifthesymptomsisdeteriorating,pleaseseekmedicalaid;Artificialrespiration yif操作安全標(biāo)準(zhǔn)OperationSafetyIntheprocessofnormalmachine/equipmentoperation,operatorsmustkeepinfrontofthestandnearthecontrolpanelside.Wesuggestthatantiskidpedalshouldbesetintheworkingareaofoperators.定義HazardousHazardousarea(inthedefinitionofmachine)meansinsidethemachineorthewholeareaaroundthemachine,theregiononexternaledgeofthebaseandtheprotectiondevice,enteringthisareawillendangerpeople'ssafetyand氣體和液體的工作溫度及化學(xué)性所導(dǎo)致的危害有關(guān)。Hazardousarea(inthedefinitionofunit)meanstheareasurroundingthedeviceoutsideedgeabout2meters,whichhasrelationwithaccidentgasleakandworkingtemperatureoftheliquidandchemicalhazards.Exposedoperatorsmeansanyoneenteringintoharmfularea,ormeansanyonestayingorcloselypassingmachine/equipment,aswellasthoseusuallyspecifiedintheworkarea.清理、替換受損或舊零件、修理和機(jī)器/裝置。Operatorreferstothosewhoareassignedtofinishthefollowingwork,suchasinstallation,operation,adjustment,maintenance,cleaning,recingoroldparts,repairandtransportInordertoletoperatorsfinishthosetasksaboveinthemostwayasmuchaspossible,NewamstarsuggestsasFornonNewamstar nelinstallationoftheoperation,theoperatormustinstallonthebasisofNewamstardrawingsandinstructions.Formachine/equipmentoperationandadjustment,theoperatormustoperateundertherequirementsofreceivingthetrainingofallmentionedinthismanualonthemachine/equipmentoperation,safetyequipment,alarm/instructionsandsetup.Forregularmaintenanceoperation,theoperatormustcomplywiththeinstructionsinthemanual.液體、濃度、和推薦的頻率等資料。Forcleaning/disinfection/sterilizationoperation,theoperatormustpayattentiontothemanualaboutcycling,liquid,concentration,andthemendedcleaningfrequency,NewamstarisnotresponsiblefortheaccidentcausedbythewrongcleaningInordertoensurethemosteconomicuseofthemachineandthelongestservicelife,wesuggestthatyoushouldstrictlyfollowtheinstructionsandregularmaintenancestandards.廠商不保證維修，并且對(duì)由非公司人員操作的引起的損害不負(fù)責(zé)任Therdoesnotguaranteemaintenanceandisirresponsibleforthedamagecausedby Forthoseoperatorsassignedtocontrolandadjustthemachinemustbeproficientinthecorrespondingpartandthroughstandardtraining.Ifyoucan'tgetqualifiedoperators,youcanaskNewamstartechnicalsupportnel’s執(zhí)行工作前須遵守的指BeforeperformingmaintenanceworkyoumustcomplywiththecewarninglabelsonthecontrolCutoffthepowerandpresstheemergencybutton,andthentakemeasurestopreventthepowersupplyautomaticconnectionaccidentally.Donotallow nelhavenothingtodowiththejobclosetotheWhenoperatingcircuitsystem,aftermakingsurethepoweriscutoff,openupanareaaroundstillworkingpartsandceobstacles.Onlyafterthepoweriscutoff,youcanrepairp atic/hydraulicsystemanditscomponents.DonotusewaterorotherliquidtocleanelectricalIftheinternallightingprovidedbyrisbroken,operatorsshouldusealocalsourceforwork.三 總說(shuō)GeneralEquipmentMaterialhightemperaturesterilizationsystemadapttodifferentcustomerneedswithdifferentproductioncapacity.Theirmodelareasfollows:UHTR6、UHTR8、UHTR10、UHTR16、UHTR18、UHTR26。 閥Valvegroupisoneoftheexecutionpartsforthecontrolofentiredevicematerial,hotwaterflowdirection. 恒溫系 sterilization. temperaturesystemcanswitchintodifferentsterilizationtimeaccordingtothe可切換殺菌時(shí)段：Theswappablesterilization5秒、15秒、30秒、45秒、605seconds,15seconds,30seconds,45seconds,60seconds. HeatExchangeThefinishedproductsexchangeheatwithhotwaterbeforeheating,theheatofproductrecoveryinthehotwater.Productsbeforesterilizationexchangeheatwithhotwater,preheatupthematerialtoachievesavingenergyandreducing 溫控系溫控系統(tǒng)主要由調(diào)節(jié)閥和PLC系統(tǒng)完成，控制殺菌溫度和出口溫度在±1℃。TemperaturecontrolsystemismainlycompletedbyregulatingvalveandPLCsystem,controlofsterilizationtemperatureandoutlettemperatureinthe±1℃. HotwaterHotwatersystemisaclosedloopsystem,heatinghotwater,byhotwaterheatingmaterialtoachievetheeffectofsterilization. 物料系包括一個(gè)壓力傳感器（用于檢測(cè)平衡罐液位情況Includesapressuresensor(usedtodetectbalancecansofliquidHigherthanthefeedpumpimportedproducts,maintainaconstantliquidBehindthebufferproductssupplypumpfluidEliminatethebubbleoffeed 自動(dòng)化控制集中AutomaticControl413 2ThemainswitchpowersupplyStainlessSteelElectricControl304不銹鋼材料，經(jīng)過(guò)專業(yè)制柜廠家制作，內(nèi)裝精密電器元件，防水，防Adopts304stainlesssteelmaterial,throughprofessionalcabinetmanufacturer,built-inprecisionelectricalcomponents,waterproof,moistureproof.TheMan-machineThroughthisinterfacetocontroltheoperatingsystemreflecttheworkingstateofthesystem,aswellasthevariousparameterSettings.Youcanmodifytheparametervalue,atthesametime,reflectthevalveorpumpworkingThreeColorCoundandLightWarningUsedtoprompttheoperatorthestateoftheGreenrunninglightson:themachinerunYellowlightstandby:machinedidn'tworkwheninstandbyHighlightsmeansoperatorsshouldviewthemachineoperationto紅色燈：亮?xí)r表明機(jī)器有產(chǎn)生，處于狀態(tài)Redalarmlamp:whenitlights,themachinehasalarm,inastateofBuzzeralarmdevice:whentheredwarninglightsoryellowlightsflashing,thewarningindicatorwillbee,toprompttheoperator.MainOperatingLabelImportantstartandstopbutton,ifyoucannotusetouchscreenforaccident,dependmainlyonthepartofthebuttonforproductionoperation.TheMushroomHeadStopPressthisbutton,thesystemcoolingdownimmediay.Wheninemergency,itcanbeused!四 工藝自控說(shuō)ProcessControlProgramoperation CIPCleaningDosingParameterSetUnitfigureDosingpumpstoptimeDosingpumpstart*ThisparameterisaclassofCIP參數(shù)CIPCleaningParameterSetUnitfigureRinseRinseSecondrinse堿液溫0317堿液時(shí)AlkalicleaningsensormustbegreaterthanthetimesettingoftheandtheisgreaterthanthelowerlimitUpperlimitoflyeLowerlimitoflye酸液溫0317酸液時(shí)AcidcleaningshouldbegreaterthanthetimesettingoftheandtheisgreaterthanthevalueoftheofacidstartUpperlimitofacidLowerlimitof應(yīng)的PLC率CleaningSettheflowintheflow,adjustthefrequencyofthepumpbyFor△T*Thisparameteristwoclassof點(diǎn)號(hào)FluidhighFluidlevelinFluidinfusionPump*ThisparameteristhreeclassofHotwatersystemcontrolparameterHotwaterHotwaterliquidlevelOverhot*ThisparameteristhreeclassofSIPHotwatermethodSIPparameter點(diǎn)號(hào)BeforeSIPtheThefirsttimetoheatuptheSecondtimeSIPprocessneedstosettheoutlettemperatureHotwaterSIPTimeHotwaterSIPLowerHotwatersterilization*ThisparameteristwoclassofWater,materialdiscementparameterUnitAutomaticdischargeFeedwateratthetopofMaterialtheself-cycleWhenthedesignofthelongestcycletime,thesystempromptsalongtimerecementprocessintheproductionofexporttemperatureoftheoutlettemperature*Thisparameteristwoclassof無(wú)菌物料參數(shù)Preparationparametersofsterile點(diǎn)號(hào)Sterilizationtemperaturecannotexceed145temperature,Controlaccuracy,plusorminus2上限偏ThematerialMaterialtemperature(ormaterialtemperature+materialUppertemperaturedeviation),upperalarmsystemalarmonly,continue下限偏差UpperlimitMaterialtemperaturesterilization(orlessmaterialsterilizationtemperature-materialsterilizationtemperaturedeviation)oflowerlimitalarm,alarmsystem,thesametimetoswitchtoinnerDestroytheMaterialtemperature≥(ormaterialsterilizationtemperature-sterileconditionsindeviation),otherwisesterileconditionsare上限偏差UpperlimitalarmdeviationMaterialoutlettemperature≥(Materialoutlettemperature+Upperlimitalarmdeviationofmaterialoutlettemperature),thesystemonlyalarm,can'ttoproduce,materialdoesenterthefilling下限偏差Lowerlimitalarmdeviation下限偏差系統(tǒng)，同時(shí)切 materialoutlettemperature),thesystemalarms,atthesametime,switchestotheinnerloop,materialdoesnotenterthefilling*ThisparameteristwoclassofCoolingDown點(diǎn)號(hào)RemarksUnit03.04檢測(cè)溫度≤停機(jī)溫度，03.20When03.12thedetectedtemperature temperature,while03.04thedetectedtemperature≤stoptemperature,03.20thedetectedtemperature≤shutdowntemperature,afterthedelaycountingdowntimingtime,theequipmentdowns.Hotwater*ThisparameteristhreeclassofDeviceAutomaticControlUnitSpecialAutomaticControlSourceMonitoringFunctionPressuresensor3.21detectsthechangeofsourcebydetectingthepressure; Over-voltageProtectionPaticangleseatvalve02.27throughtheelectriccontactpressuregauge07.01tocontroltheopen,tothehotwater10.02forover-voltageprotection;whentheelectriccontactpressuremeter07.01detectionvalue≥thehotwaterpressuresetvalue,paticangleseatvalve02.27energizedtoopenxsecondsaftertheclosure.Onthecontrary,paticangleseatvalve02.27cutoffpower;InstrumentGasInletPressureMonitoring低于一定的壓力時(shí)，系統(tǒng)同時(shí)系統(tǒng)進(jìn)行鎖定；ThroughthepressuredetectingdeviceforgasmeterimporttripleA,monitoringinstrumentgasinletpressurechanges,whenthepressureislowerthan,thesystemwillgiveanalarmatthesametime,thesystemlock;Program-1CIPCIPCleaningOperationAutomaticControl物料進(jìn)料管道CIP操作自控單MaterialInletPipelineCIPCleaningOperationAutomaticControlStep1-1-1TheStartof觸摸屏上相應(yīng)軟鍵，啟動(dòng)物料供料管道CIP程序；Whenreceivedpre-treatmentunitsendsasignal"pre-treatmentmaterialfeedingpipelineCIPcleaning",artificialclickontouchscreencorrespondingsoftkeyandstartthematerialfeedingpipelineCIPcleaningprocess.①L02.09Ltype aticvalve02.09②向前處理系統(tǒng)返回“UHT物料進(jìn)料管道正常” pre-treatmentsystem;TheEndof”信號(hào)被取消，UHT單元自動(dòng)結(jié)束物料供料管道CIP程序;afterthecompletionofthepre-treatmentunitCIPprogram,pre-treatmentunitissuedasignal"pre-treatmentmaterialfeedingpipelineCIPcleaning"iscancelled,UHTunitautomaticallyendmaterialfeedingpipelineCIPcleaning①L02.09斷電關(guān)閉；Ltypepaticvalve02.09②取消向前處理系統(tǒng)返回的“UHT物料進(jìn)料管道正?！盩hesignal"UHTmaterialfeedingpipelinenormal",whichisreturnedbypre-treatmentsystem;殺菌機(jī)CIP操作自控單SterilizationMachineCIPCleaningOperationAutomaticControl液對(duì)換熱機(jī)組進(jìn)行的一個(gè)自動(dòng)控制程序單元。ThecontrolunitisthehotlineUHTtetypeunitusingthebufferbalancequalifiedwater,acid,alkali,heatexchangeunitforcleaningaautomaticcontrolprogramunit.TheStartof manualsettingandcheckingtherelevant《processandprogramparameters 人工選擇相關(guān)程序RinseAlkali說(shuō)明：以上模塊可單項(xiàng)選擇，也可多項(xiàng)選擇Note:Theabovewashingmodulecanbeindividualchoice,butalsoanumberofoptions; 啟動(dòng)CIP程序startCIPcleaning①人工點(diǎn)擊電箱上 按鈕，啟動(dòng)CIP程序ArtificiallyclickthebuttonCIPontheelectricalboxtostarttheCIPcleaningprocedures;②UHT向灌裝系統(tǒng)發(fā)出“請(qǐng)求進(jìn)行聯(lián)機(jī)CIP”信號(hào)UHTissueda"requestforonlineCIPcleaning"signaltothefilling valve①02.14Headcooling aticangleseatvalve02.14energized Hot replenish①02.26Hot intotheairvalve2.26ontheopeningofthe②07.0201.02通whenthewater intheliquidlevelprobe7.02todetectthelevelofsignal,hotwaterpump1.02powerstart;③07.02Accordingtothedetectionvalueoftheliquidlevelprobe07.02,thefunctionofwaterandpumpprotection;07.02持續(xù)檢測(cè)到液位信號(hào)后，延時(shí)，進(jìn)水氣動(dòng)角座閥02.10斷電關(guān)閉；Whenthehotwaterintheleveloftheprobe07.02todetectthelevelofthesignal,thedelay,andtheinletgasvalve2.1007.02持續(xù)檢測(cè)不到液位信號(hào)后，氣動(dòng)角座02.26通電開啟；Whenthehotwaterintheleveloftheprobe07.02todetectthelevelofthesignal,thepaticangleseatvalve07.02持續(xù)檢測(cè)不到液位信號(hào)后，氣動(dòng)角座Whenthehotwaterintheliquidlevelprobe7.02 detectthelevelofthesignal,thepaticvalve2.26onpowertoopen,delay,suchas7.02isstillnotdetectedsignal,hotwaterpump1.02poweroff(valve2.25andhotwaterpump2.25lock,thatis,1.02ofthevalveopeningconditionishotwaterpump1.02powerstart),thesystemprovidesalarmThisoperationthroughouttheentiredeviceoperation Hot backWhenthehot aftertheoperationiscompleted,thewater10.02intothecompressedRinse

aticbutterflyvalve02.13intermittent balance①M(fèi)iddlestoplowcompensationpump當(dāng)03.02檢測(cè)值≤補(bǔ)液低液位時(shí)，氣動(dòng)角座閥02.15通電開啟；Whenthedetectedvalueof03.02at≤rehydrationlowlevel, aticangleseatvalve02.15energizedopen;當(dāng)03.02檢測(cè)值≥補(bǔ)液中液位后，氣動(dòng)角座閥02.15斷電關(guān)閉；Whenthedetectedvalue≥03.02afterrehydrationfluid,p angleseatvalve02.15poweroff;Whenthedetectedvalue≤03.02levelpumpprotection,resetthemachineshutdown,thesystempromptsthealarmmessage;②03.02檢測(cè)值≥01.01Whenthedetectedvalue≥03.02rehydrationlowlevelafterpower-upmaterialmasterpump01.01;STEP1-2-2-3液的溫度控Wshingliquidtemperature①STEP1-2-2-202.25通電開啟，蒸汽調(diào)節(jié)閥04.01通電開啟，利用蒸汽對(duì)液進(jìn)行升溫操作AfterSTEP1-2-2-2completion,delay,paticangleseatvalveisenergizedtoopen02.25,04.01energized valveopen,usingtoheatupthecleaningliquidoperation②03.17PIDaccordingtothedetectedvalueofthetemperatureprobe03.17,usingPIDcontrol,automaticcontrolsystemautomaticallyadjuststhedegreeofopeningofthecontrolvalve04.01,thetemperaturesensordetectionvaluereached03.17andstabilitytothepre-setwaterrinsetemperatureparameters;STEP1-2-2-4液的流量控Ceaningfluidflow調(diào)節(jié)閥04.03的開度，使得流量計(jì)03.03的檢測(cè)值≥流量設(shè)定值；Cleaningsystemsandsystemsbasedonthedetectedvalueof03.03meterofCIPflowsetpoint,proportionalcontrolvalveautomaticallyadjuststhedegreeofopeningof04.03,makingthedetectionvalueof≥03.03metercleaningflowsetpoint; Tmingcleaning ；Whenthefollowingconditionsaremet,thesystempre-flushwatercountdowntimesetpoint(conductivitydoesnotparticipateintime);Detectedvalueof≥03.03metercleaningflowsetpoint溫度探頭03.17檢測(cè)到的溫度≥清水預(yù)沖洗溫度設(shè)定值；Temperatureprobedetectsatemperature≥pre-flushwatertemperaturesetpoint;②Timingmodeiscumulativetime 水預(yù)操作的結(jié)Waterpre-cleaningoperationWhenthewaterpre-flushtimethecountdowniscomplete,thewaterpre-washingoperationends;

Thesystemprovideswaterforpre-rinsingoperationiscompletemessage,butthenextstepoftheselectedcleaningoperationortransferProgram-1-2-5lye(acid)cleaning valve①02.02（02.01） aticangleseatvalve02.02(02.01)ispowered②02.1302.13intermittent aticvalve ①Highstopcomplement,pump當(dāng)03.02檢測(cè)值≤補(bǔ)液中液位時(shí)，氣動(dòng)角座閥02.15通電開啟；Whenthedetectedvalueof03.02at≤rehydrationfluid,p angleseatvalve02.15energizedopen;當(dāng)03.02檢測(cè)值≥補(bǔ)液高液位后，氣動(dòng)角座閥02.15斷電關(guān)閉；Whenthedetectedvalueof03.02≥rehydrationhighlevel,the aticangleseatvalve02.15poweroff;Whenthedetectedvalue03.02≤levelpumpprotection,resetthemachineshutdown,thesystempromptsthealarmmessage;②03.02檢測(cè)值≥01.01Whenthedetectedvalue≥03.02rehydrationlowlevelafterpower-upmaterialmasterpump01.01; Dosing（酸液電導(dǎo)率下限）01.04（01.03）WhileSTEP1-2-3-2beginning,whentheconductivitymeter03.01≤lyeconductivitydetectionlimit(acidconductivitylimit)setpoint, aticdiaphragmpump01.04(01.03)ispoweredon;itsopenintervalafterdosingpumpstart-uptime,thenclosethedosingpumpstoptimeinterval,sothecyclestart,stop,addedtothemassbalanceisconcentratedlye(acid). Whentheconductivitymeter03.01lyeconductivitydetectionvalue≥limit(acidconductivitylimit)setvalue,paticdiaphragm01.04(01.03)poweroff,stopthedosingSTEP1-2-3-4液的溫度控制Cleaningfluidtemperature①STEP1-2-3-202.25通電開啟，蒸汽調(diào)節(jié)閥04.01通電開啟，利用蒸汽對(duì)液進(jìn)行升溫操作AfterSTEP1-2-3-2completion,delay,paticangleseatvalveisenergizedtoopen02.25,04.01energized valveopen,usingtoheatupthecleaningliquidoperation②03.17PID定的堿液溫度（酸液溫度）參數(shù)；accordingtothedetectedvalueof03.17forthetemperatureprobe,theuseofPIDcontrol,automaticcontrolsystemautomaticallyadjuststhedegreeofopeningofthecontrolvalve04.01,thetemperaturesensordetectionvalueof03.17reachedandstabilizedtothesetoflyecleaningtemperature(acidwashingtemperature)parameters;STEP1-2-3-5液的流量控制cleaningfluidflow主泵0101的頻率開度，使得流量計(jì)03.03的檢測(cè)值≥流量設(shè)定值；Cleaningsystemsandsystemsbasedonthedetectedvalueof03.03meterofCIPflowsetpoint,automaticallyadjustingthefrequencyoftheopeningofthemainpumpmaterial0101sothatthedetectedvalueof≥03.03metercleaningflowsetpoint; 時(shí)間的計(jì)時(shí)timingcleaning 在滿足如下條件時(shí)，系統(tǒng)對(duì)堿液時(shí)間（酸液時(shí)間）設(shè)定值進(jìn)行whenthefollowingconditionsaremet,thesystemtimeofcleaninglye(acidcleaningtime)settingcountdownvalue;Detectedvalueof≥03.03metercleaningflowsetpoint;溫度探頭03.17檢測(cè)到的溫度達(dá)到堿液溫度（酸液溫度Temperatureprobedetectedtemperaturereachesatemperaturecleaninglye(acidwashingtemperature)thesetpoint;溫度探頭03.17檢測(cè)到的溫度≥（堿液溫度（酸液溫度Temperatureprobedetectedtemperature≥(lyewashtemperature(temperatureacidcleaning)-Cleaningtimingdeviationtemperaturesettingvalue;Conductivitymeter03.01lyeconductivitywhenthedetected≥limit(acidconductivitylimit)set②wayforthecumulativetimetimer） 堿液（酸液操作的結(jié)束lye(acid)cleaningoperation） 當(dāng)堿液時(shí)間（酸液時(shí)間）倒計(jì)時(shí)完成后，兩位三通閥02.05通 Whenthealkalinecleaningtime(acidcleaningtime)thecountdowniscomplete,2-wayvalve02.05energyswitchingperformedlye(acid)cleaningfluidemptyingoperations;②當(dāng)03.02檢測(cè)值≤補(bǔ)液低液位時(shí)，操作結(jié)束Whenthedetectedvalue≤03.02lowfluidlevel,cleantheendofthe2-wayvalve02.05power選擇的操作或轉(zhuǎn)入 Thesystemprovideslye(acid)cleaningoperationiscompletemessage,butthenextstepoftheselectedoperationorcleaningoperationintoProgram-1-2-5;清水二次沖洗操作doubleflushingwater 2-wayvalveisenergizedtoswitch02.05,02.13intermittentp valveswitch; ①STEP1-2-4-202.25通電開啟，蒸汽調(diào)節(jié)閥04.01通電開啟，利用蒸汽對(duì)液進(jìn)行升溫操作AfterSTEP1-2-4-2completion,delay,p aticangleseatvalveisenergizedtoopen02.25,04.01energizedvalveopen,toheatupthecleaningliquid②03.17PID控制方式，自控系統(tǒng)自動(dòng)調(diào)節(jié)accordingtothedetectedvalueofthetemperatureprobe03.17,usingPIDcontrol,automaticcontrolsystemautomaticallyadjuststhedegreeofopeningofthecontrolvalve04.01,thetemperaturesensordetectionvaluereached03.17andstabilitytothesecondaryrinsewatersettemperatureparameters;STEP1-2-4-4液的流量控制cleaningfluidflow器頻率的開度，使得流量計(jì)03.03的檢測(cè)值≥流量設(shè)定值；Cleaningsystemsandsystemsbasedonthedetectedvalueof03.03meterofCIPflowsetpoint,thefrequencyconverterautomaticallyadjuststhedegreeofopening,sothatthedetectedvalueof≥03.03metercleaningflowSTEP1-2-4-5時(shí)間的計(jì)時(shí)timingcleaning whenthefollowingconditionsaremet,thesecondarywatersystemflushingtimesettingcountdown;Detectedvalueof≥03.03metercleaningflow溫度探頭03.17檢測(cè)到的溫度≥清水二次沖洗溫度設(shè)定值；Temperatureprobedetectsatemperature03.17doubleflushingwatertemperaturesetpoint;03.01conductivitymeterconductivitydetectionvalue≤presetvalueofwaterwashing;②wayforthecumulativetimetimer doubleflushingwateroperation03.02檢測(cè)值≤補(bǔ)液低液位時(shí)，清水Whenthecountdowniscompletedrinsewithwatertwice,and03.02whenthedetectedvalue≤lowfluidlevel,①02.052-wayvalve02.05power Systemprovideswater

doubleflushingoperationismessage,butthenextstepoftheselectedoperationorcleaningoperationintoProgram-1-2-5;程序的結(jié)束theendof①UHT取消向灌裝系統(tǒng)發(fā)出的“請(qǐng)求進(jìn)行聯(lián)機(jī)CIP”信號(hào)UHTcancelissuedtothefillingsystem"requestforonlineCIPcleaning"signal;②ResettheProgram-2SIPHotWaterSIPoperationcontrolled此自控單元是無(wú)菌物料UHT單元生產(chǎn)前，系統(tǒng)對(duì)自身?yè)Q熱器及內(nèi)部管路進(jìn)行熱水法SIP殺菌操作的自動(dòng)控制程序單元。ThisautomaticcontrolunitissterilematerialspreparedbeforeUHTunitproductionsystemofitsownheatexchangerandinternalpihotwaterunitforautomaticcontrolprogramlawSIPsterilizationoperations.SIPHotwatersystemonlyafterlawSIPsterilizationoperations,inordertoenterthenextoperationcontrolledwatercirculationunit.STEP2-1Startthe①在物料UHT單元每次生產(chǎn)前，需要進(jìn)行熱水法SIP預(yù)殺菌操作；MaterialpreparedbeforeUHTeachproductionunit,theneedforpre-sterilizationoperationsSIPhotwaterlaw;②系統(tǒng)只有處于“潔凈”SIPSystemisinonly"clean"state,inordertostartthehotwaterSIP③SIPSIPArtificiallyClickelectricalboxontheSIPbuttontostarttheSIPsterilizationprocedures;④UHT向灌裝系統(tǒng)發(fā)出“SIP殺菌”UHTissueda"requestforonlineSIPsterilization"signaltothefilling①02.14Headcoolingp aticangleseatvalve02.14energizedopenuntilclosedaftertheendofproduction;②02.19BackpressurevalveenergizedtoopenSTEP2-3ThehotwaterwaterbackpressureSTEP1-2-1-5和STEP1-2-1-SIPheatingsystemSTEP2-5-1當(dāng)熱水罐和物料平衡罐完成補(bǔ)水操作后，系統(tǒng)啟動(dòng)升溫程序；Whenthehotwaterandthematerialbalancewatercompleteoperatingsystemstartstoheatupprocedures;STEP2-5-202.2504.01通電開啟，利用蒸汽對(duì)料液04.01PID參數(shù)控制，控制信號(hào)為溫度探頭03.17的檢測(cè)值；Paticangleseatvalve02.25andcontrolvalve04.01startsbyelectricity,whicharemakinguseoftofinishwarmingtowardliquid.Openextentofcontrolvalve04.01willbecontrolledbyPIDparameters;controllingsignalisthedetectionvalveoftemperatureprobe03.17.SIPSIP的檢測(cè)值達(dá)到并穩(wěn)定到設(shè)定的SIP前第一次升溫溫度參數(shù)；Whenthetemperatureprobe03.17detectsthesetfirstwarmingtemperaturebeforeSIP,itstartscountingdownforfirstwarmingstabletime,whiletheself-controlsystemadoptsPIDcontrollingway,adjustcontrolvalve04.01aperture,makingthedetectionvalveoftemperatureprobe03.17reachandkeepthesetparametersbeforeSIPfirstwarmingtemperature.SIPSIPSIP使溫度探頭SIPSystemkeepswarming,whentemperatureprobe03.17thetemperaturereachingsetsecondwarmingtemperaturebeforeSIP,itstartscountingdowntowardsetsecondwarmingstabletime.Inthesametime,itadoptsPIDcontrollingway,self-controlsystemadjustcontrolvalve04.01aperture,makingthedetectionvalveoftemperatureprobe03.17reachandkeepsetsecondwarmingtemperatureparametersbeforeSIP.STEP2-5-5當(dāng)設(shè)定的第二次升溫穩(wěn)定時(shí)間計(jì)時(shí)完成后，系統(tǒng)繼續(xù)進(jìn)行升溫，同PID04.01開度，使得溫度探03.17SIP殺菌溫度參數(shù)；Whensetsecondwarmingstabletimefinishestimekee,thesystemkeepswarming,whileitadoptsPIDcontrollingway,adjustingcontrolvalve04.01aperture,makingthedetectionvalveoftemperatureprobe03.17reachandkeepsetparametersofhot-watermethodSIPbacteria-killingtemperature.STEP2-5-603.17檢測(cè)到的溫度高于設(shè)定的過(guò)熱水保護(hù)溫度時(shí)，蒸汽調(diào)節(jié)閥04.01關(guān)閉一定的值，并提供信號(hào)；當(dāng)溫度降低到過(guò)Whentemperatureprobe03.17detectsthetemperaturethansetover-heatwaterprotection,controlvalve04.01closesomevalveandofferalarmingsignal;whentemperatureislowerthanover-heatwaterprotection,delayedcontrolvalve04.01readoptsPIDcontrolling①Whentemperatureprobe03.12and03.17detectthehigherthanset(hot-watermethodSIPbacteria-killingtemperature-hotwatermethodSIPbacteria-killingtimingdeviation),systemstartscountingdownthesetofhot-waterSIPbacteria-killing.Whentemperatureprobe03.12and03.17detectthetemperaturelowerthanset(hotwatermethodSIPbacteria-killingtemperature-hot-watermethodSIPsterilizationlowerlimitdeviationtemperature),thecountdownisstopped.③TimingmethodistimingSTEP2-7Theendof①UHT取消向灌裝系統(tǒng)發(fā)出“SIP殺菌”UHTcancelsthesignalfromonlineSIPsterilizationsendingfromfilling②③Thesystemwillshifttosterilewaterself-cyclingoperationalself-controlunit.Notes:Presterilizationself-controlunitwillbeshutdownatanytimetoneeds,makingsystemhalts.Whenitneedshalt,operatorsonlyneedtopressthesoftbuttons(coolingandhalt),thenthemachinewilloperatetheprocedureofUHT.Whentheprocedureisclosed,theprocedureisconsiderednottooperateit.Sterilewaterself-cyclingoperation此自控單元是物料UHT單元在維持系統(tǒng)內(nèi)部無(wú)菌狀態(tài)的條件下，以純Thisself-controlunitispreparingthematerialunderthesterileconditioninUHTunit,whichisaself-controlautomaticprocedureunitrecingmaterialbypurewater.①SIPHot-watermethodSIPpre-sterileoperationself-controlunit】isfinisheditmustshiftto【sterilewaterself-cyclingoperationselfcontrolunit】,thenitcanoperateproduction.②當(dāng)系統(tǒng)在【正常生產(chǎn)自控單元】時(shí)，由于外界因素需要暫時(shí)中斷料液正常生產(chǎn)，并需要保持無(wú)菌物料UHT單元內(nèi)部無(wú)菌狀態(tài)時(shí)，需要以水頂Whensystemisproceedingto【Normalproductionself-controlunit】itneedshaltingbyouterfactorsandkeepssterileconditionintheUHTunit,itneedsfillingwaterinit,thenshiftingtosterilewaterrecyclingself-controlunit】Thisself-controlunitwillbeinaccordancewiththesignalofperipheralsystemusingsterilematerial,itshiftstonormalproductionself-controlSTEP3-1StartofThesystemistransferredtosterilewaterself-circulationself-controlunitundersterilecondition.STEP3-2Controlofdisinfect①蒸汽調(diào)節(jié)閥04.01執(zhí)行信號(hào)取菌溫度探頭03.17的檢測(cè)信號(hào)，采controlvalve04.01operatessignalfromdetectingsignalofsteriletemperatureprobe03.17,whichadoptsPIDcontrollingmethod,adjustcontrolvalve04.01apertureautomatically,thedetectionvalueofsteriletemperatureprobe03.17reachesandkeepssetvalueofsterilewatercircul