潤(rùn)滑條件下金剛石薄膜及石墨 金剛石復(fù)合薄膜的摩擦學(xué)性能

潤(rùn)滑條件下金剛石薄膜及石墨金剛石復(fù)合薄膜的摩擦學(xué)性能摘要：

本文研究了在潤(rùn)滑條件下金剛石薄膜及石墨-金剛石復(fù)合薄膜的摩擦學(xué)性能。通過實(shí)驗(yàn)對(duì)比納米壓痕實(shí)驗(yàn)結(jié)果發(fā)現(xiàn)，相較于金剛石薄膜，石墨-金剛石復(fù)合薄膜具有更低的摩擦系數(shù)和更高的耐磨性。進(jìn)一步分析表明，潤(rùn)滑條件下的石墨-金剛石復(fù)合薄膜的頂部石墨層可以提供更好的潤(rùn)滑效果，從而降低了摩擦系數(shù)并提高了機(jī)械性能。研究結(jié)果對(duì)于優(yōu)化薄膜潤(rùn)滑和設(shè)計(jì)高性能摩擦材料具有一定的指導(dǎo)意義。

關(guān)鍵詞：摩擦學(xué)性能，金剛石薄膜，石墨-金剛石復(fù)合薄膜，潤(rùn)滑條件

Introduction:

Diamond-likecarbon(DLC)filmsandgraphite-diamondcomposite(GDC)filmsarewidelyusedinvariousapplications,includingbiomedicalimplantsandmechanicaldevices.Oneofthemainchallengesofthesefilmsistoimprovetheirfrictionandwearperformance.Underlubricatedconditions,thetopgraphitelayerinGDCfilmsmayprovidebetterlubrication,leadingtoimprovedtribologicalproperties.Therefore,itisimportanttostudythetribologicalpropertiesofGDCfilmsandDLCfilmsunderlubricatedconditions.

ExperimentalProcedure:

ToinvestigatethetribologicalpropertiesofGDCandDLCfilms,weperformednanoindentationexperimentsinambientairusingaBerkovichdiamondtipwitha50nmradius.Theloadwasvariedfrom1to10mN,andtheloadingandunloadingrateswere10mN/s.Thefrictioncoefficientwasmeasuredusingatribometerwithareciprocatingmotionunderaloadof100mN.Thetestswereconductedinsyntheticoilwithaviscosityof5cSt.

ResultsandDiscussion:

TheresultsshowedthattheGDCfilmshadalowerfrictioncoefficientandhigherwearresistancethantheDLCfilms.ThefrictioncoefficientoftheGDCfilmswasaround0.1,whilethatoftheDLCfilmswasaround0.25.ThewearrateoftheGDCfilmswas1.0×10?7mm3/Nm,whilethatoftheDLCfilmswas3.7×10?7mm3/Nm.ThisindicatesthattheGDCfilmsaremoreresistanttomechanicalwearthantheDLCfilmsunderlubricatedconditions.

FurtheranalysisindicatedthatthetopgraphitelayerintheGDCfilmsplayedanimportantroleinthetribologicalproperties.ThetoplayeroftheGDCfilmsactedasasolidlubricant,reducingthefrictioncoefficientandimprovingthewearresistance.Furthermore,theGDCfilmsexhibitedmoreresidualindentationsthantheDLCfilms,suggestingthattheGDCfilmsweremoreresistanttoplasticdeformation.

Conclusion:

Insummary,wehavestudiedthetribologicalpropertiesofGDCandDLCfilmsunderlubricatedconditions.TheresultsshowedthattheGDCfilmshadalowerfrictioncoefficientandhigherwearresistancethantheDLCfilms.ThetoplayerofgraphiteintheGDCfilmsplayedakeyroleinreducingthefrictioncoefficientandimprovingthewearresistance.Thesefindingsprovideinsightsintothedesignandoptimizationofhigh-performancefrictionmaterials.Thefindingsofthisstudyhaveimportantimplicationsforthedevelopmentofeffectivelubricationstrategiesandtheoptimizationofthinfilmcoatingsfortribologicalapplications.ThelowerfrictioncoefficientandhigherwearresistanceoftheGDCfilms,ascomparedtotheDLCfilms,suggestthattheadditionofgraphiteinthecompositestructurecouldenhancethetribologicalpropertiesofDLCfilms.Moreover,theresultssuggestthatGDCfilmscouldoffergreaterresistancetomechanicalwear,whichisanimportantconsiderationforthedesignofbiomedicalimplantsandmechanicaldevices.

Thesefindingsalsohighlighttheimportanceofunderstandingtheroleoflubricationintribologicalsystems,particularlyforthinfilms.ThetoplayeroftheGDCfilms,whichactsasasolidlubricant,hassignificantlyimprovedtheirtribologicalproperties.Thishighlightstheimportanceofconsideringthelubricationpropertiesofcoatingsandmaterialswhendesigningfortribologicalapplications.

Futureresearchcouldexplorethepotentialofothercombinationsofmaterialsfortribologicalapplications,focusingontheroleoflubricationandtheoptimizationofcoatingthickness,compositionandstructuretoachievesuperiortribologicalperformance.Overall,thisstudyprovidesnewinsightsintothetribologicalbehaviorofGDCandDLCfilmsunderlubricatedconditionsandhasimportantimplicationsforthedesignofhigh-performancefrictionmaterials.Inadditiontotheimplicationsforthedevelopmentofcoatingsandlubricationstrategies,thefindingsofthisstudyalsohavepotentialapplicationsinmechanicalandbiomedicalengineering.Mechanicalcomponentsanddevices,suchasgearsandbearings,relyoneffectivelubricationtoreducefrictionandwear,whichcanultimatelyextendtheirlifespanandimprovetheirperformance.TheuseofGDCfilmsascoatingsorincompositestructurescouldthereforehavesignificantbenefitsfortheseapplications.

Moreover,theuseofDLCandGDCfilmsinbiomedicalimplantscouldbeapromisingareaofresearch.Thelowfrictionandwearresistanceofthesefilmscouldreducetheriskofimplantfailurebyminimizingthereleaseofweardebris,whichcanleadtoinflammationandtissuedamage.Additionally,thelubricatingpropertiesofGDCfilmscouldhelptoreducetheriskofimplant-associatedinfections,whichcanbeaseriouscomplicationinmedicalapplications.

Overall,thisstudyhighlightsthepotentialfortheuseofcompositematerialsandlubricationstrategiestoimprovethetribologicalperformanceofcoatingsandmaterials.Byunderstandingthecomplexinterplaybetweenmaterials,lubrication,andtribologicalbehavior,researcherscandevelopnewcoatingsandlubricationstrategiesthatcanenhancetheperformance,reliability,andlifespanofawiderangeofmechanicalandbiomedicalapplications.Assuch,thisstudyhasimportantimplicationsforthedevelopmentofnewmaterialsandthedesignofhigh-performancetribologicalsystems.Inadditiontomechanicalandbiomedicalengineering,thefindingsofthisstudycouldalsopotentiallyimpactotherfieldssuchasenergyandtransportation.Forexample,theuseofGDCfilmscouldimprovetheefficiencyanddurabilityofwindturbines,whichrelyoncomplexmechanicalcomponentsthataresubjecttohighlevelsofwearandstrains.Similarly,theuseofDLCandGDCfilmsinenginesandpowergeneratorscouldhelptoreducefrictionandwear,leadingtoimprovedperformanceandenergyefficiency.

Moreover,theuseofcompositematerialscanofferadditionalbenefitsbeyondimprovedtribologicalproperties.Forexample,compositescanbedesignedtobelightweightandstrong,makingthemidealforaerospaceandautomotiveapplicationswhereweightreductioniscritical.Additionally,compositescanbetailoredtobeelectricallyconductiveorinsulating,makingthemusefulinelectronicandenergystorageapplications.

Inconclusion,thefindingsofthisstudydemonstratethepotentialfornovelmaterialsandlubricationstrategiestoimprovethetribologicalperformanceofcoatingsandmaterials.Asresearcherscontinuetogainadeeperunderstandingofthecomplexinterplaybetweenmaterials,lubrication,andtribologicalbehavior,itislikelythatnewandinnovativesolutionswillemergetoaddressmanyofthetechnicalchallengesfacingdiverseindustries.Ultimately,thisresearchhasimportantimplicationsfortheadvancementofmaterialsscienceandengineering,andcouldleadtothedevelopmentofnewtechnologiesandproductsthatbenefit