項目修改說明書

EBZ160EBZ-160 Boo Road-heade使用說明ApplicationMaintenance使用須Application字符與Charactersand安全指南所采用的下列字符和圖標(biāo)是說明重要資料記住標(biāo)志的形狀和意義。ThefollowingcharactersandiconsadoptedintheSaftyGuidanceareimportantinformationfortheinstructionbook.！Danger!果是：非常嚴(yán)重的甚至。Thisiconistowarnyouthatyouareapproachingdangerandthepossibleconsequenceis:veryseriousinjuryoreven警告！Warning!果是：非常嚴(yán)重的甚至。Thisiconistoprovideyouwithdetailedinformationofpossibledanger.Thepossibleconsequenceis:veryseriousinjuryorevendeath.！Caution標(biāo)有這個圖標(biāo)的地方是要您注意狀況?？赡艿腡hisiconistoremindyouofdangerousstatus.Thepossibleconsequencesare:mildormoderateinjuryandequipment注意！Attention!Thisiconrequiresyourattentiontotheharmfulconditions.Thepossibleconsequenceis:damagetotheconveyororadjacentequipments.重要！Importance!標(biāo)有這個圖標(biāo)的地方提供了使您便于操作的提示和資料，不是有關(guān)有害或狀況的警告。Thisiconistoprovideyouwithtipsandinformationthatcanfacilitateyouroperation,anditisnotwarningofharmfulordangerousconditions. 標(biāo)著手的圖表的地方說明要進(jìn)行某種操作行的一系列操作按照有關(guān)說明書一步一步地全和有效地進(jìn)行Theiconofhandmarkistolthatsomesortofoperationwillbecarriedout.Andwhentheiconismarkedintheconnectedparagraphs,itmeanstooperateinaccordancewithspecifiedproceduresandperformancestepbystepsafelyandefficientlyaccordingtorelevantinstructionbook 一.安全警 一．Safty 二.機(jī)械、部 MechanicalandHydraulic 概 主要結(jié)構(gòu)與工作原 MainStructureandOperating 主要技術(shù)參 MainTechnical 拆解、、安裝、調(diào) Disassembling,Transportation,Installation 使用操 Usageand 故障分析與處理方 FailureysisandHandling 7．保 機(jī)械傳動原理、膠管、接 MechnicalDrivePrinciple,RubberHoseand 9．與 96Transportationand 操作、、保養(yǎng)規(guī) 10.Operation,MaintenanceandRoutine 三.電氣部三．ElectricalPart

StructureOperatingTel

SpecificationDimensionand Installationand

Packaging,Transportationand Startingand9.Ordering10.10.AnnexedTablesand

全警Safty操嚴(yán)格按掘進(jìn)機(jī)啟動順序操作開外來水閥門→打開內(nèi)噴霧水閥門→油泵電機(jī)→機(jī)→中間機(jī)→星輪→截割電機(jī)；Besuretofollowthestart-upproceduresofheadingmachinestrictly:opentheextraneous-watervalve→prewarning→opentheinternalsprayingwatervalve→oilpumpmotor→reversedloader→intermediateconveyor→spider→cuttingmotor開動機(jī)器前，必須發(fā)出警報：確認(rèn)周邊人員處于安全狀態(tài)Beforestartingmachine,alarmsmustbesentouttoensuresaftyoftheperiphery 嚴(yán)禁進(jìn)入空頂區(qū)作業(yè)Driversareprohibitedfromenteringthegobcavingfor進(jìn)行頂板支護(hù)、檢查、更換截齒作業(yè)時，必須先將截割急停按Urgencystopbuttonforcutting(infrontoftheoperationdesk)mustbelockedfirstwhensupportingtheroof,carryingoutinspectionsandchangingthepicks.所有元件及其接合處：嚴(yán)禁在泄漏狀態(tài)下工作Allhydraulicelementsandtheirjointsareprohibitedfromworkinginleakingstate.電控箱，電機(jī)嚴(yán)禁帶電開Electriccabinetandmotorareprohibitedtobeuncappedwith系統(tǒng)嚴(yán)禁帶壓拆裝 Dismantlingofthehydraulicsystemunderpressureis各潤滑點：定期注油潤滑2.0Oilingeachoillubricationpoint 維修保 Whenchangingthewearingparts,keepthehydraulicsystemcleanandpreventtheprocessingmatchingsurfacefrompollutionand整機(jī)潤滑按潤滑圖要求，由專人定期對各潤滑點進(jìn)行注Alllubricationpointsoftheheadingmachineshallbeoiledbya atfixedtimeinaccordancewiththerequirementsofintegratedequipmentoilingchart;關(guān)鍵部位的緊固螺栓應(yīng)加緊固力矩，并符合設(shè)計要求Fasteningboltsofkeypartsshallbeequippedwithfasteningmomentaccordingtothedesignrequirements;人員必須進(jìn)入機(jī)器下方維修時，要用木垛等物墊牢，經(jīng)檢查確保安全后，方可入內(nèi)進(jìn)行維修;Whenthemaintenanceofenteringunder-sideofmachinebypeopleisnecessary,themachineshallbefirmlypaddedwithcavingchock.Onlythesecurityisensuredafterinspection,canpeopleentertoconduct維修電氣系統(tǒng)時要嚴(yán)格按照警示牌“嚴(yán)禁帶電開蓋操作。先清掃外部，在周圍空氣相對濕度不大于90%(+25℃)的環(huán)境下開關(guān)箱或操作箱在高溫及惡劣環(huán)境下盡量不要開箱Themaintenanceofelectricalsystemshallbeconductedstrictlyfollowing“ElectrifiedUncapStrictlyProhibited”onwarningboard.Cleantheexternalfirstandopentheswitchboxorcontrolboxonconditionthattherelativehumidityofthesurroundingairislessthan90%(+25).Don’topenthemunderhightempretureandsevereenvironmentcondition.機(jī)械、電氣系統(tǒng)露部份的護(hù)罩，應(yīng)安全可靠 Theprotectingguardofuncoveredpartsofthemechanicalandelectricalsystemshallbesafeandreliable.二.機(jī)械、部MechnicalandHydraulic概ProductEBZ160EBZ160road-headerisanewtechnologicalequipmentresearchedanddevelopedbyour.Ithascharachteristicsasfollows:(1)Ithasthecompactstructure,shortbody,lowcenterofgravity,finestabilityandhighclimbingcapacity;(2)Ithasfinerigidity,highstrength,greatsupportingspanandstrongrockbreakingcapacity;(3)Ithasinternalandexternalspraying&dustsuppressionsystem.Andtheinternalsprayinghasthefunctionsofwater-leakdetectionandprotection;(4)Itscuttingheadis escopictoreducethetransferfrequencyoftheroad-header.Andithasawiderangeofcuttingsection;、電氣、軸承等元部件配置，技術(shù)水平高、故障率低(5)Hydraulic,electricalandbearingelementsareinternationalizedconfigurationwithhightechnicallevelandlowfailurerate;行走器與馬達(dá)高度集成，有防側(cè)滑功能(6)Itstravelspeedreducerandmotorarehighlyintegratedanditscrawlerhassideslipfunction;(7)Itsramptehaslargeangleofdipandroadclearanceatbottomfortheconvenienceofcoalingandcleaningupatfloor.、中間機(jī)底板呈直線狀、龍門高順暢，溜槽及刮板使用長、(8)Theintermediatehaulageconveyorhasstraight-linebottomtewithhighportal,smoothtransportationandlongservicelifeofchuteandscra te.具有液晶中英文動態(tài)顯示功能，提示操作與(9)Itsliquidcrystal/Englishdynamicdisyfunctioncanbeusedtopromptoperationandmaintenance;(10)Thehydraulicsystemhasthefunctionsofconstantpower,pressuredisconnectionandloadsensitivecontrol;各部件拆裝方便，利于(11)Eachpartoftheitcanbeeasilydismountedfortheconvenienceof(12)Ithasacompacttypeintrinsicallysafeoperationboxandhighlyintegratedgroupvalve,whichcanbeeasilyoperated.Mainapplicationandscopeoff≤7.5機(jī)皮帶機(jī)梭車配套可實現(xiàn)連續(xù)切割裝載作業(yè)最大定位截割斷面24.6m2，縱向工作坡度≤±18°2.5～4.0m。Thismachineismainlyusedtothedrivingofcoalrockgatewaywithcoalrockhardnessf≤7.5,softrockroadwayandtunnel.Itcanalsobejointlymatchedwithandtransportationwork.Ithasa24.6m2 umlocatingcuttingsection,verticalworkslope≤±18and2.5～4.0moptimumcuttingheight.產(chǎn)品型號、名稱ProductModeland EBZ160型掘進(jìn)Name:EBZ160BoomRoad-

CuttingmechanismpowerLongitudinalshaftcuttingEnviromentalConditionsfor（1）海拔高度 ≤ ≤（2）環(huán)境溫度 -5℃～Ambient -5℃～（3）周圍空氣相對濕度：≤Relativehumidityofsurroundingair:≤90%(在有甲烷、煤塵或其他性氣體混合物的環(huán)境中Intheenvironmentfilledwithmethane,coaldustandotherexplosivegas在無強(qiáng)烈的環(huán)境中IntheenvironmentwithoutsharpIntheenvironmentwithoutinsulationbreak-downgas Intheceswithoutlong-termandcontinuouswaterdrip污染等級 3Pollution Class安裝類別 ⅢCategoryof ClassSecurityEBZ160FollowingarethesecurityprotectionpropertiesofEBZ160road-(1)ItselectriccontrolsystemandspayingdustsuppressionsystemhavemetstipulationofSafetyRegulationsofCoal(2)Ithasinternalandexternalspraying&dustsuppressionsystem.Andtheinternalsprayinghasthefunctionsofwater-leakdetectionandprotection;(3)Thecontrolledcomponentswithsafetysignsareensuredbytheauthorizedminesafetymark;ThestartingalarmdevicehasbeenThemainurgency-stopbuttonandcuttingurgency-stopbuttonare具有機(jī)載（電控箱內(nèi)置）Ithaspower-offprotectiondeviceforpiggyback(built-inelectriccabinet)lowconcentrationmethane;ThecuttingmotorhasthermalprotectionThetravelbrakesystemandanti-slipprotectiondevicehavebeen裝載、系統(tǒng)驅(qū)動，具有過載保護(hù)Thehydraulicdriveofloadingandtransportationsystemhasover-loadprotectionfunction;Thedrivesystemofcuttingmechanismhasover-loadprotectionThehydraulicsystemhassecondaryfiltratingequipmentanddisyunitsforpressure,oiltemperatureandoillevel;IthasforeandaftilluminatingItsliquidcrystal/Englishdynamicdisyfunctioncanbeusedtopromptoperationandmaintenance;主要結(jié)構(gòu)與工作原MainStructureandOperatingStructureoftheroad-EBZ160掘進(jìn)機(jī)主要由截割部、鏟板部、機(jī)架、行走部、中間機(jī)、后支承、系統(tǒng)、水系統(tǒng)、電氣系統(tǒng)等部件組成。TheEBZ160road-headerismainlymadeupofcuttingunit,rampte,frame,travelpart,intermediatehaulageconveyor,backsupport,hydraulicsystem,watersystemandelectricsystem.整機(jī)結(jié)構(gòu)如圖3示StructureoftheintegratedequipmentisshowninChart圖 EBZ160掘進(jìn)Chart EBZ160Road-定位截割范系統(tǒng)壓圖 EBZ160掘進(jìn)EBZ160PhoneEBZ160WEGHTINKG:450KG11截割 CuttingB21鏟板 RampB31本體 MachineB41HydraulicB52行走 TravelB61ElectricB71中間機(jī)IntermediatehaulageB81后支 RearB91蓋 CoverZ1銘 NameL1LubricationZ1水系 BCutting1Thecuttingpartismadeupofcuttinghead,escopiccylinder,secondarynetaryreductiongearandcuttingmotor.Thepowerinputbycuttingmotorisdriventosecondarynetaryreductiongearandpassingescopicpartsdriventocuttingheadtorealizecoal-rockbreaking.SeeChart1Thetwosupportingcardinalaxisesofcuttingmotorareconnectedwithrevolvingtform.Thetwohoistcylindersbetweencuttingunitandrevolvingtformandthetworotatingcylindersbetweenrevolvingtformandframeareusedtocarryoutrise,fallandrotatingmotions.圖 截割 Cutting器截割電 cuttingcutting escopic secondary器截割電 cuttingCuttingunitPhoneEBZ160WEGHTINKG:450KG11cuttingheadZ21伸縮 escopicZ31截割機(jī)cuttingreductionZ41截割電 cuttingR51托梁 joistZ61蓋 coverZ71螺栓M12*25GB5783- R81墊圈12GB93- R96螺栓M20*60GB5783- R墊圈20GB93- R2燈 lampZ4螺栓M12*30GB5783- R4墊圈12GB93- R8螺栓M20*65GB5783- R8螺母M20GB6170- R2銷5*30GB879- R2 L1活蓋 removablecoverZ2連接 connectionL4防塵 dust-proofL2襯 LThecone-frustum-shapedcuttingheadhaslargeandsmallspecificationsforcustomers’selection(standardconfigurationissmallcuttinghead).Thecircularspiralofcuttingheadisequippedwithlinearpickwithinternalsprayingnozzleunderpickwhichformsforwardspraying.ThecuttingheadandmainshaftareconnectedbysplineandhighstrengthTheescopiccylinderislocatedbetweencuttingheadandsecondarynetaryreductiongearwithbuilt-inmainshaftandrotationwaterservicedevice.Theescopicmotionofcuttingheadisrealizedbytheslipbetweensplinebushingandmainshaftandbetweeninternalandexternalcylinders.Seefig.2.圖 伸縮Fig.2escopicescopiccylinderPhoneEBZ160WEGHTINKG:450KG11截割頭軸cuttingheadL21鋼絲擋圈steelcablebaffleL33O形圈200×5.7GB1235- OR48螺栓M20×60GB5782- R5墊圈20GB93- R61軸承23238CAGB/T288- R78螺栓M12×45GB5783- R8墊圈12GB93- R91端 endL1擋 checkL1NNU4938GB/T285-94R1軸 L1擋圈180GB894.2- checkR1伸縮外 escopicexternalZ1伸縮內(nèi) escopicinternalZ1花鍵 splineZ1 escopicprotectiveZ1保護(hù)筒 protectivebarrelL7 R2導(dǎo)向 guideL4螺釘M16×50GB2673- R1oil-impregnatedasbestosR1接 R1橡膠條 rubberR7 R3 -R1隔 spacerL3 L1O形圈20*2.4GB1235- OR1后座 backseatL1橡膠條 rubberR墊圈24GB97.2- RM24×120GB5782-86R1splinehollowL1ZG1″Q/ZB285-77R816GB93-87R8M16×55GB5782-86R1stripperL1L2油封oilR1O190×5.7GB1235-76OR1CAP-1BI-355oilR1φ8.6×1066rubberR1浮動密封架floatsealL5ZG3/4”Q/ZB285-77R1墊圈L1floatR1浮動密封座floatsealL1φ5.7*706rubberR2O形圈160*5.7GB1235- OR1螺塞ZG1”Q/ZB285- R1擋圈40GB893.2- checkR1油位計 oillevelR1擋 checkL1 L1Z6M10×1GB1152-89oilR8M12*25GB5783-86R1rackofsprayingZ4M20*30GB5783-86R2擋板checkL2axisL3襯套ⅠbushingL1oilcylinderZ48GB93-87R4M8×30GB70-85R3墊圈L3墊圈L1L2connectionL1呼吸器breathing4Thecuttingspeedreducerisdrivenbysecondarynetarygearandconnected ywithescopiccylinderandmotorbyM24highstrengthbolt.Seefig.4.圖4Fig.4reducingreducinggearPhoneEBZ160WEGHTINKG:450KG11輸出軸OutputL22螺M6×10GB78-ScrewR310190×5.7GB1235-OringR41油OilsealR51BearingL62軸7236ACGB/T292-BearingR71BearingZ81A5A5netarygearZ92擋圈95GB893.2-CheckringR2軸6012GB/T276-BearingR1A5A5centralL6螺釘M12×35GB70-85 R1InternalL2SteelcablebaffleL1隔SpacerL1V3行星輪架V3netarygearZ6ZG1″Q/ZB285-77hexagonalsocketheadplugZG1R1V3V3centralL1O90×3.1GB1235-76ORing90×3.1R1O165×3.1GB1235-76ORing165×3.1R1軸承 BearingL31InputL1隔套SpacerL1ZG3/8″Q/ZB285-77hexagonalsocketheadplugZG3/8″R1螺釘M12×25GB77-85 R1SplineL1擋80GB894.2-CheckringR1W100*125*12GB9877.2-SealingringR1軸7217B/DBGB/T292-R6螺栓M12×35GB5783-86 R墊圈12GB93-WasherR24GB97.2-WasherRM24*100GB5782-BoltR1InputshaftL1箱 CaseZ365GB894.2-CheckringR3隔SpacerL3V3行星輪V3netaryL3軸21313CGB/T288-BearingR6擋圈140GB893.2-CheckringR5擋圈90GB894.2-CheckringR5隔spacerL5A5行星輪A5netaryL軸SL01-BearingSL01-R擋圈125GB893.2-CheckringR6InternalgearfixedL1φ6×1881Rubberstripφ6×1881R1SteelcablebaffleL1OutputshaftL11BearingL1φ3.1×1033Rubberstripφ3.1×1033R螺栓M12×40GB5783-86 R1油OilsealR1OutputL140GB893.2-86CheckR1L1油位計 OillevelgaugeR1銷 L12擋 CheckL24螺栓M20×35GB5783-86 R4墊20GB93-WasherR2φ110銷 φ110axisL2油M10×1GB1152-OilcupR4襯 L兩種電壓中進(jìn)行切換，電機(jī)通過聯(lián)軸器與器聯(lián)接Thecuttingmotorisdoublevoltagewater-coolingmotor.Customersaretoswitchbetween550Vand1100Vaccordingtotheactualpowersupplyconditions.Itisconnectedwithspeedreducerthroughshaftcoupling.鏟板部Therampte5Theramptepartismadeupofmainteandsidete,driveunitandslaveunit.Theloadingofcoalandrockarecompletedbythestarwheeldrivenbytwohydraulicmotors.Seefig.5圖5：鏟板 Fig.5 teside main slave drive側(cè)鏟 主鏟 從動裝 驅(qū)動裝RamptePartPhoneEBZ160WEGHTINKG:450KG12側(cè)鏟 SideZ2M20*35GB5782-BoltR3墊圈 GB95-WasherR42DriveZ52前蓋 FrontZ6M16*30GB5782-BoltR7墊圈 GB93-WasherR81主鏟板MainZ94螺釘 BoltR2壓板PressureZ1slavegearZ1前端板ForestandZ1前聯(lián)接板ForegussetZM20*30GB5782-BoltR220GB93-WasherR2側(cè)鏟板用銷子DowelusedforsideL螺栓M24*100GB5782-BoltR8螺母M24GB6170- NutR墊圈24GB95- WasherR8螺栓M16*40GB5782- BoltR2擋板CheckL2φ110φ110L2油杯M10*1GB1152-89 OilcupR8螺栓M20*40GB5782- BoltR2襯套L4DustproofL2RearL2OilpipeZ1后聯(lián)接板BackgussetZ2油缸護(hù)板CylinderguardLTherampteinstalledinfrontofmachineismadeupofmainteandsideteandconnectedwithframethroughapairofcardinalaxisandhingejointofoilcylinder.Theriseandfallmotioniscompletedbyoilcylinderoframpte.：2.9mTheramptehaswideandnarrowspecificationsforcustomers’choice(standardconfiguration:2.9m).6Thehydraulicmotorsalongtwosidesofdriveunitarecontrolledbythetwocontrolvalves.Andthestarwheelisdirectlydrivenbythedriveunittorealizeabalancedflow,ensuretheworkofstarwheelunderstableandconsistentconditions,improveloadingefficiencyandreducefailurerate.Seefig.6.星輪star 馬達(dá)hydraulic圖 驅(qū)動裝Fig.6DriveDriveunitPhoneEBZ160WEGHTINKG:450KG1螺栓M20*55GB5783- BoltR2墊圈20GB93- WasherR31墊 L41馬達(dá) MotorL51φ3.1GB1235-φ3.1sealedR61旋轉(zhuǎn) RotationZ72 ScrewR82軸承 BearingR92銷 PinR1浮動油封 FloatR1墊圈 GB828- R1螺母 NutR5螺栓M16*50 R5墊圈 GB93- WasherR1馬 R1星 StarLThesiderampteisagroupweldedstructuralmember,whichisconnectedwithmaintebyhighstrengthboltandaxispin.Frameandrevolving7Astheframeworkofwholemachine,theframefulfilsafunctionofcentralbeam,bearingallkindsofburdenfromcutting,travelingandloading.Itsrightsideisinstalledwithpumstationofhydraulicsystem,leftsidewithoperatingtformandelectriccontrolbox,left,rightandbottomsideswithtravelunitsseparayandbacksidewithbacksupporting.Seefig.7.Swing回轉(zhuǎn)臺 圖 機(jī)Fig.7FramePhoneEBZ160WEGHTINKG:450KG12銷軸AxisL2M20*40GB5783-BoltR320GB93-87WasherR42AxisL5M10*1GB1152-OilcupR68擋板CheckL75M20*85GB5780-BoltR84銷軸AxisL91Z1回轉(zhuǎn)臺蓋板revolvingtformZ2L1BodyZ6M20*30GB5780-BoltR6M12*30GB5783-BoltR6墊圈12GB93- WasherR2壓板PressureL22銷軸AxisL4接 1/4 R2φ100銷 φ100axisL2端 EndL2O80*3.1GB1235-OringRM24*160GB5782-BoltR墊圈 WasherRM24*220GB5782-BoltRM24*150GB5782-BoltRM24GB6170-86NutR1SwingbearingR2墊板BaseL6調(diào)整墊AdjustingL2M16*35GB5781-BoltR2墊圈16GB93- WasherR2接 L22-6-600C11-HighpressureR4L6M16*35GB5783-BoltR6墊圈 GB97.2-85WasherR2L2L4L1回轉(zhuǎn)臺RevolvingZTherevolvingtformbaseisontheframeforsupporting,connectingrealizingtherise,fallandrotationofcuttingmechanism,whichisconnectedwiththeframebyrevolvingbearingandhighstrengthbolt.行走 Travel8Thetravelunitismadeupofseveralparts,includinghydraulicmotor,speedreducer,drivingwheel,trackframe,caterpillarchain,andtensionpulleyandtensionoilcylinder.Seefig.8.caterpillar tension track tensionoilcylinderhydraulic 張緊輪 張緊油缸馬達(dá) 驅(qū)動speedreducerdriving圖 行走 TravelTravelUnitPhoneEBZ160WEGHTINKG:450KG12B220GB93-WasherR38螺栓M20*75GB5782-BoltR48Φ4*600GB3083-Steelwire5螺栓M30*85GB5782-BoltR6M30*80GB32.1-BoltR7墊圈30GB95- WasherR8L98L4L4L2L2螺栓M20*40GB5782-BoltR2擋板CheckZ4鋼板SteelL2L2TensionoilZM16*30GB5780-BoltR16GB93-87WasherR2TrackZ2CaterpillarZ2擋板CheckZ2DrivingL2馬達(dá)A2FE125/61W-HydraulicR24GB95-WasherR2KeyL6M10*50GB68-BoltRM24*105GB5782-BoltR螺母24GB/6175- NutR4M24*205GB70-BoltR2行走機(jī)TravelR行走通過馬達(dá)、器、驅(qū)動輪驅(qū)動鏈實現(xiàn)，馬達(dá)與器高度集成、先進(jìn)配置。Thetravelmotioniscompletedbycaterpillarchaindrivenbyhydraulicmotor,speedreduceranddrivingwheel.Thehydraulicmotorishighlyintegratedwithspeedreducer.Thearrangementisinternationalizedandadvanced.2.5.2鏈支重形式采用滑動摩擦形式Thesupportingofcaterpillarchainusessliding的松緊程度，實現(xiàn)張緊，油缸為單作用形式，油缸伸出后用卡板鎖定。油缸、卡板均在架外側(cè)安裝，方便實用。2.5.3Thetensioningmechanismofcaterpillarismadeupoftensionpulleygroupandtensioncylinderblock.Thepushingoftensionpulleygroupbytensioningcylinderisusedtoadjustitsdegreeoftightness,realizingthetensionofcaterpillar.Assinglyactedoilcylinder,itislockedbysnap-gaugeafterextendingout.Allcylindersandsnap-gaugesareinstalledontheoutsideoftrackframeforconvenienceandpracticality.2.5.4架設(shè)計為組焊結(jié)構(gòu)件，采用掛鉤結(jié)構(gòu)和平鍵與本體連接，用M30高度螺栓緊固在機(jī)架的兩側(cè)，器用高強(qiáng)度螺栓與架連接2.5.4Thetrackframeisdesignedtobeagroupweldedstructuralmember.Itusesdropperstructureandflatkeytoconnectwithbody.ItisfastenedatthetwosidesofframebyM30highstrengthbolts.Thespeedreducerandtrackframeisconnectedbyhighstrengthbolts.中間IntermediateHaulage置組成。中間機(jī)如圖9示：Theintermediatehaulageconveyorlocatedinthemiddlepartofthebodyismadeupoffrontandbackchutes,scraperchain,driveunitandtensionunit.Seefig.9forintermediatehaulageconveyor.frontscraper

驅(qū)動裝置drive后溜槽back 張緊裝置tension圖 中間Fig.9IntermediateHaulage圖9：中 中間機(jī)IntermediateHaulageConveyorPhoneEBZ160WEGHTINKG:450KG11前溜槽FrontZ22螺 L3螺母M20GB6170- NutR4墊圈20GB93- R5 BoltR262 BoltR72墊圈24GB93- WasherR81后溜槽BackZ92固定塊 FixedL BoltR1驅(qū)動裝置DriveZ2張緊裝置TensionZ1刮板鏈組 ScraperchainZ2馬達(dá) HydraulicR4螺釘M20*30GB70- BoltR2擋 CheckL2定位座LocatorZ4墊圈16GB93- WasherR4螺栓M16*35GB5782-86 R1底蓋板BottomcoverL接，機(jī)前端通過銷軸與鏟板和機(jī)架連接，后端用螺栓固定在機(jī)架上，機(jī)器在該處設(shè)有可拆裝墊塊,通過增加墊塊可適當(dāng)提升機(jī)卸貨高度。Thechuteoftheconveyorissplit-typecomponentincludingfrontandbackchutesconnectedbyhighstrengthbolts.Thefrontendofconveyorisconnectedtorampteandframebyaxispin.Itsbackendisfixedontheframebybolt.Therearesomeremovablefillblocksatthebackend.Theunloadingheightofconveyorcanbeproperlyraisedbyaddingfillblocks.10示：Thescraperchainusesbilalchainscrapers,thechainwheelisdirectlydrivenbytwohydraulicmotorstodrivescraperchainfortransportingmaterial.Thetensionerusesleadingscrewandspringbufferedstructuretoadjustdegreeoftightnessofscraperchain.Seefig.10fordriveunit.ChainMotorHydraulic圖 中間機(jī)驅(qū)動裝Fig.10IntermediateHaulageConveyordrive中間機(jī)驅(qū)動裝置IntermediateHaulageConveyordriveunitPhoneEBZ160WEGHTINKG:450KG1M16*50GB5782-86BoltR2墊圈16GB93- WasherR31驅(qū)動 DriveunitZ42DriveunitL52擋圈180GB893.1- CheckR6422220CGB/T288-94R72M10*1GB1152-89OilcupR82隔套SpacerL9 BoltR2軸 L2隔套SpacerL4油封B130*160*12GB9877.1-OilsealR2軸 AxisL2鏈輪ChainL1上蓋TopL1下蓋LowerL1中軸MiddleL2O120*3.1GB1235-OringR6M12*308.8GB/T70.1-ScrewM12*30R2off-chainZ8M16*30GB70-BoltR2100GB894.1-CheckringRBack11Thebacksupportismadeupofrearcrossbeam,supporterandreversingframe,whichismainlyusedtoreducethevibrationofcutting,improveworkingstabilityandpreventslidingofmachinebody.Seefig.11.rearcross reversing后橫 支承 回轉(zhuǎn)：：BacksuportPhoneEBZ160WEGHTINKG:450KG11FrontcrossZ2螺栓M24*95GB5782-BoltR3M24GB97.2-WasherR4螺栓M20*40GB5782-BoltR520GB97.1-WasherR62φ100φ100AxisL72L82螺栓M12*30GB5782-BoltR9212GB93-WasherR1擋板CheckL4Dust-proofL2襯 L2O210*5.7GB1235-OringR2襯 L81OilingL1φ150φ150AxisL1ConnectionZ6螺栓20*70GB5782- BoltR4φ100銷 φ100L6擋 CheckL6螺栓M24*70GB5782-BoltR1聯(lián)接架ConnectionZ1ConnectionaxispinofreversedloadermotorL1擋板CheckL12螺栓M24*40GB5782-BoltR1回轉(zhuǎn)架ReversingZ回轉(zhuǎn)架聯(lián)接，通過回轉(zhuǎn)架實現(xiàn)機(jī)搭接，電控箱、泵站固定在后橫梁上。Therearcrossbeamisgroupweldedstructuralmemberwithfrontendandframeconnectedbyhighstrengthboltandkey.Thebackendandrevolvingframeareconnectedbypin.Therevolvingframewilllapreversedloader.Theelectriccontrolboxandpumstationisfixedonrearcrossbeam.Thesupporterinstalledonthetwosidesofrearcrossbeamcompletessupportingthroughoilcylinder.Hydraulic。本機(jī)除截割頭的旋轉(zhuǎn)運動外，其余所有動作均通過系統(tǒng)實現(xiàn)系統(tǒng)主要由泵站、馬達(dá)（行走、鏟板、、內(nèi)噴霧馬達(dá)、閥組、油缸、、油箱、過濾器、儀表以及相互聯(lián)接的配管等組成。原理如圖12示：。Allthemotions,excepttherotarymovementofcuttinghead,arerealizedbyhydraulicsystem.Thehydraulicsystemismainlymadeupofpumstation,motor(travel,rampte,conveyanceandinternalsprayingmotors),valveblock,oilcylinder,controltform,oilbox,filter,andinstrumentandinterconnectedpi.Seefig.12forthehydraulicprinciple.圖12原 Hydraulic2.8.1系統(tǒng)功HydraulicSystem(1)Sensitivecontrol(2)Systemprotection(3)Machinetraveland(4)Caterpillar(5)Drivingrampteandstarwheelto驅(qū)動中間機(jī)(6)Drivingintermediatehaulage(7)Drivinginternalspraying(8)Up-and-downandsidetosidemovementsofcutting(9)Riseandfallmovementoframp(10)escopicmotionofcutting(11)Riseandfallof可為錨桿機(jī)提供兩 動力接口（用戶選裝(12)Twohydraulicpowerinterfaces(optiontocustomers)canbeprovidedforboltingmachine.75KW供給馬達(dá)和油缸Thepumstationismainlymadeupof75KWmotorandcombinedvariabledoublepumps.Throughvalveblock,thepressureoilcanbeseparayprovidedforhydraulicmotorandoilcylinder.Theoilusesenclosedtype.Throughsecondaryfiltration(Oilabsorptionfiltrationandoilreturnpolishingfiltration),itcanefficientlycontroltheoilpollution.Thecapacityofis500L.Itisequippedwithliquidlevelandtemperaturegaugetodisytheliquidlevelandtemperature.Whenliquidlevelislowerthanworkingoilleveloroiltemperatureisoverthespecifiedvalue,themachineshallbestoppedforoilingorcoolingdown.，主要由換向閥、壓力表、本安操作箱組成操作通過換向閥手柄進(jìn)行，實現(xiàn)各油缸及馬達(dá)的動作，各回路油壓通過壓力表檢測。，Thecontrolboardismainlymadeupofreversingvalve,pressuregaugeandintrinsicallysafecontrolbox.Thehydraulicoperationisoperatedbythehandleofreversingvalvetocompletethemotionofalloilcylindersandhydraulicmotor.Allloopoilpressurecanbemeasuredbypressuregauge.安全型平衡閥。同時為防止油缸過負(fù)荷損壞，系統(tǒng)有過載保護(hù)功能。Thereare11oilcylinders,amongwhichthecuttingheadriseandfall,revolvingandrampteoilcylindersandrearsupportingoilcylinderareequippedwithsafebalancevalve.Thehydraulicsystemhasover-loadprotectionfunctiontopreventoilcylindersfromover-loaddamage.升降油缸 2(1)Hoist 回轉(zhuǎn)油缸 2(2)Rotatingcylinder:伸縮油缸 1escopiccylinder:鏟板油缸 2Rampteoil后支承油缸 2Rearsupportcylinder:張緊油缸 2(6)Tensioningcylinder:2.9Water水系統(tǒng)承擔(dān)機(jī)器的系統(tǒng)、截割電機(jī)、截齒冷卻，同時具有滅塵作用Thewatersystemysfunctioninthehydraulicsystem,cuttingmotorandpickscoolingofthemachineaswellasdustsuppression.13Thewatersystemismainlycomposedofpumpstation,cooler,valveandfilter,includinginternalandexternalsprayingwaterroute.Aftertheprimaryfiltration,theextraneouswaterisdividedintotworoutes.Andthenoneisdirectlyguidedtosprayingframeandspoutoutbyfogfoamnozzleandanotherisdividedintotworoutesagainaftersecondaryfiltration, pressionandcooling(coolinghydraulicoil).Inthetworoutes,oneisspoutoutatcuttingmotor(coolingmotor)andanotheriscompressedbywaterpumpandspoutoutatcuttingheadtocooldownthepickandsuppressdust.Seefig.13forwatersystemschematicdiagram.注意截割頭切割前應(yīng)先啟動內(nèi)噴霧噴嘴堵影響滅塵效果Attention:Theinternalsprayingshallbestartedpriortocuttingmotionofcuttingheadsoastopreventnozzlefromjammingandinfluencedustsuppressioneffect.圖 水系統(tǒng)原 WaterSystem主要技術(shù)參Parametersofroad-型總體長度Overalllength總體寬度Overallwidth總體高度Overallheight 重 隙（mmGroundclearance深度（mmDintingdepth龍門高度（mmPortalheightSuitable截割硬度（Mpa≤75（100Cuttinghardness≤75(100MPaundernon-economic總功率（KWTotalpower定位截割高度Positionedcuttingheight定位截割寬度Positionedcuttingwidth定位截割斷面（㎡Positionedcuttingsection㎡CuttingShapeofcuttingcone截割頭轉(zhuǎn)數(shù)（r/mim：Revolutionofcuttinghead電動機(jī)功率（KWMotorpower伸縮行程（mmescopicstroke 齒(把Cuttingpick 霧 internalandexternal RampteLoadingtypestarwheel裝載能力（m3/minLoadingcapacity（m3/min裝載寬度Loadingwidth星輪轉(zhuǎn)數(shù)（r/min：Revolutionofstarwheel（r/min鏟板（mm：Dintingoframpte（mm鏟板抬起（mm：Upliftoframpte中間Intermediatehaulage 式 lchain能力（m3/min：Transportcapacity（m3/min溜槽斷面尺寸540×360（寬×高Sizeofchutesection 速（m/minChainspeed（m/min張緊形式 彈簧、絲杠張 springandleadscrew Travel 式 caterpillar行走速度（m/min： Travelspeed（m/min： 寬度（mm Widthofcaterpillar（mm 制動方式 一體式多片制動Brake one-piecemulti-chip對地壓強(qiáng)（Mpa Pressuretoearth(MPa 張緊形式 油缸張緊、卡板鎖 oilcylindertensioningandsnap-gauge 系Hydraulic系統(tǒng)壓力（Mpa Systempressure（MPa 柱塞變量雙泵（ml/r： 1Plungervariableduble- 馬達(dá)Hydraulic行走部（ml/r： 2Travel 鏟板部（ml/r： IAM1200 2Rampte IAM1200 中間機(jī)（ml/r： 2Intermediatehaulage 內(nèi)噴霧（ml/r： 1Internal 1油箱容量capacity油泵電動機(jī)（KW1Oilpumpmotor（KW12Reversingmanual21Coolingwater1油缸數(shù)量（個 Numberofoilcylinders Dustsuppressioninternalandexternal 量（L/minFlowrate（L/min外噴霧壓力（MpaExternalsprayingpressure（Mpa內(nèi)噴霧壓力（MpaInternalsprayingpressure（MPaCoolingcuttingmotorandoilElectric.1Major額定電壓（V：Ratedvoltage（V額定電流Ratedcurrent（A額定頻率（HzRatedfrequency（Hz輸出分路數(shù)（路4Outputshuntnumber4額定功率（KW： Ratedpower（KW Control規(guī)格型號 CX4-Specificationand CX4-防爆形式 礦用本質(zhì)安全Explosion-proof intrinsicsafetyformine-額定電壓（V： Ratedvoltage（V： 額定功率 Ratedpower Switch規(guī)格型號 KXJ4-Specificationand 防爆形式 礦用隔爆兼本質(zhì)安全Explosion–proof Explosionsuppressionandintrinsicsafetyformine-額定電壓（V： 主回路 Ratedvoltage（V： Major Controlloop:AC220,120,100,24,DC24and額定電流（A： Ratedcurrent（A Cutting 式 隔爆、水冷、雙鼠籠異步電動 Explosionsuppression,watercoolinganddoublesquirrelcageasynchronousmotor規(guī)格型號 Specificationand YBUD-160/80-4/8(insulationlevelHoperationmode額定電壓Ratedvoltage（V額定電流RatedcurrentOilpump 式 隔爆、風(fēng)冷、雙鼠籠異步電動 Explosionsuppression,watercoolinganddoublesquirrelcageasynchronousmotor規(guī)格型號 Specificationand YBU-75(insulationlevelHandoperationmode額定電壓Ratedvoltage（V額定電流Ratedcurrent3.8.6Cuttingurgencystopbuttonandmainurgencystop 式 礦用隔爆 Explosionsuppressionformine-規(guī)格型號 BZA24-0.1/24-1附帶鎖緊裝Specificationand withlocking額定電壓（V： Ratedvoltage（V： 額定電流（A： 內(nèi)部按鈕為常Ratedcurrent（A： 途 總急停按鈕 用于緊急停 Mainurgencystopbutton:usedforurgencyCuttingurgencystopbutton:usedforcuttingmotorElectric 式 礦用隔爆 Explosionsuppressionformine-規(guī)格型號 BAL1-36/127-Specificationand BAL1-36/127-額定電壓（V： Ratedvoltage（V： 額定電流（A： Ratedcurrent 途 開機(jī)信號，啟動 startingsignalandIlluminating 式 礦用隔爆 Explosionsuppressionfor規(guī)格型號 Specificationand 額定電壓（V： ACRatedvoltage（V： AC額定電流（A： Ratedcurrent 量（盞 ty Methane規(guī)格型號 Specificationand 4、拆解、、安裝、調(diào) InstallationandAdjustmentSafety

安全警拆解安裝 整 作,嚴(yán)防多人 揮Thedisassembling,transportation, avoidedofalotof部件前,要用繩索將貨物緊固牢靠,嚴(yán)防貨物竄動Thegoodsshallbefirmlyfastenedbycordagestokeepfrommovingpriortotransportation.;安全標(biāo)志控制件須按附表選配；Thecontrolswithsafetymarksshallbeselectedaccordingtotheattached電氣系統(tǒng)操作須按其各處警示牌的要求進(jìn) Theoperationofelectricsystemshallbeinaccordancewiththerequirementsofwarningsigns; 系統(tǒng)所有元件及接合處，嚴(yán)禁在泄漏狀態(tài)下工作 u