機(jī)床電氣手冊

手冊機(jī)床電氣手冊2007-1-15目錄1、機(jī)床電氣操作說明2、機(jī)床電氣元件目錄3、機(jī)床電氣原理圖及控制柜布局圖4、軟件程序機(jī)床電氣操作說明1、機(jī)床概述______PLC功能的時(shí)光伺服控制器作為進(jìn)給系PLC功能以及通訊功能研發(fā)的壹款以觸摸屏為上位機(jī)，伺服驅(qū)動器為伺服單元的新型專用機(jī)床。2、操作說明歡迎畫面參數(shù)設(shè)置界面1參數(shù)說明：快進(jìn)速率：自動時(shí)快速到工進(jìn)位以及返回零點(diǎn)的速率。工進(jìn)速率：自動時(shí)的工進(jìn)速率。手動速率：手動操作時(shí)的速率?？爝M(jìn)行程：自動時(shí)的工進(jìn)起始位位置?？傂谐蹋鹤詣訒r(shí)的工進(jìn)到位位置。參數(shù)設(shè)置界面2參數(shù)說明：前軟限位：前軟限位到原點(diǎn)的距離。后軟限位：后軟限位到原點(diǎn)的距離。啟動延時(shí)：自動時(shí)啟動信號的確認(rèn)時(shí)間。進(jìn)給到位延時(shí)：自動時(shí)工進(jìn)到位后的延時(shí)。浮漂檢測去抖：浮漂信號的確認(rèn)時(shí)間。限位設(shè)置示意圖數(shù)值輸入窗口返回操作界面自動狀態(tài)下：觸摸屏：閃爍，對刀操作和手動界面無效。按鈕站：按住啟動按鈕，等確認(rèn)時(shí)間后，機(jī)床執(zhí)行自動動作，在動作中可按暫停按鈕暫停動作。手動狀態(tài)下：閃爍，能夠進(jìn)行對刀操作，能夠進(jìn)入手動界面。復(fù)位和參數(shù)設(shè)置按鈕任何情況下都有效。手動界面手動界面的操作規(guī)程：進(jìn)給的允許條件：導(dǎo)套退的允許條件：濾紙和退按鈕無操作限制。機(jī)床電氣元件目錄1、配電柜電氣元件目錄編號名稱型號備注K1斷路器T0-10080AK2空氣開關(guān)6AJC1~JC5交流接觸器380V/9A，380V/6AJ1~J6繼電器24V/3AMY2NJ24VYD,XW1,XW2接近開關(guān)NPN24VE2E-X5E1YWA液位開關(guān)常閉EMG急停按鈕P1,P2按鈕開關(guān)非自鎖RJ2~RJ5熱繼電器4~6A,1~1.6AT1變壓器380V/220V,AC24V,DC24VJBK52-630T2開關(guān)電源220V/24V,3AQ-120DL1照明燈AC24VIMS伺服控制器IMS-GCT40P7SGL0D750WHITECH觸摸屏PWS6600S-S24VM0~M4電機(jī)M0為伺服進(jìn)給電機(jī)2、機(jī)床電氣規(guī)格明細(xì)明細(xì)說明伺服控制器規(guī)格IMS-GCT40P7SGL0D伺服電機(jī)規(guī)格SF1A750-4/750W,4P,380V編碼器規(guī)格TS5214N570/2500P傳動方式絲杠傳動傳動螺距（單位：mm）5傳動比1:1主軸電機(jī)規(guī)格1.5KW/380V內(nèi)冷電機(jī)規(guī)格1.5KW/380V磁分離器規(guī)格90W/380V濾紙電機(jī)規(guī)格180W/380V電氣原理圖及控制柜布局圖0CA42CA1342CDJENCEMGEMG軟件程序1、伺服控制器程序;*******************************************;C0D1-冷卻啟動指示******;C0D2-運(yùn)行指示;Copyright(c)2006,時(shí)光科技有限X公司技術(shù)支持;C0D3-濾紙堵塞指示部;C0D4-濾紙啟動指示;Allrightsreserved.;C0D7-磁分離器;;C1D0-主軸;文件名稱：槍鉆機(jī)床控制.S;C1D1-冷卻泵;文件標(biāo)識：IMS-GCT40P7S;C1D2-導(dǎo)套進(jìn);摘要：;C1D3-導(dǎo)套退;當(dāng)前版本：1.0;C1D4-濾紙;作者：楊征;***********用戶參數(shù)*************;完成日期：2006年1月5日;NO.00($FE50)-快移速率（mm/min）;*******************************************;NO.01($FE52)-工進(jìn)速率（mm/min）******;NO.02($FE54)-快移行程（0.01mm）;備注：;NO.03($FE56)-總行程（0.01mm）;***********輸入口**************;NO.04($FE58)-手動速率（mm/min）;A0D0-自動手動切換（1-手動；0-自動）;NO.05($FE5A)-前軟限位（0.01mm）;A0D1-手動進(jìn);NO.06($FE5C)-后軟限位（0.01mm）;A0D2-手動退;NO.07($FE5E)-進(jìn)給到位延時(shí)（0.1sec）;A0D3-手動導(dǎo)套進(jìn);NO.08($FE60)-啟動按鈕延時(shí)（0.1sec）;A0D4-手動導(dǎo)套退;NO.09($FE62)-去抖延時(shí)（0.1sec）;A0D5-手動主軸;NO.10($FE64)-PSG;A0D6-手動冷卻;*****************程序*******************;A0D7-手動濾紙CALL$460;A0D8-手動調(diào)整切換（0-手動；1-調(diào)整）PLSI=0;A0D9-復(fù)位A0=0;C4D0-主軸檢測A9=0;回零標(biāo)志字;C4D1-冷卻電機(jī)檢測POKE$FF040;C4D2-導(dǎo)套到位檢測POKE$F01C40;C4D3-導(dǎo)套原位檢測ONTIM2X00;C4D4-浮漂檢測;C4D5-壓力檢測K00JNEF00A0AND512JEQZ00A0AND1;C5D0-啟動;C5D1-前限位;C5D2-后限位;C5D3-原位;C5D7-暫停;***********輸出口************;ALM-報(bào)警口（0-伺服正常；1-伺服異常）;C0D0-主軸啟動指示JNES00A0AND1JMPK00;****************手動*****************S00JSRH00JSRC00S02JNEF00A0AND512;復(fù)位？JEQZ00A0AND1;自動？JNET00A0AND256;進(jìn)入調(diào)整狀態(tài)？DPEEKA2$FE58;讀取手動速度且計(jì)算JSRD00A2=A2*2/3C0=C0OR4S07A1=A0AND6HZP=A2JEQS10A1-2JMPT30JEQS30A1-4T20JSRC00JMPS90C0=C0AND251S10JNES90C5AND2;碰到前限位？T30JNET35A0AND32;手動主軸JEQS90A7-1;碰到前軟限位？C1=C1AND254S25JSRD00;電機(jī)上電JNET40C4AND1C0=C0OR4C0=C0AND254HZP=-A2JMPT40JMPS02T35JEQT40C4AND2S30JNES90C5AND4;碰到后限位？JEQT40C4AND32JEQS90A8-1;碰到后軟限位？C1=C1OR1S45JSRD00;電機(jī)上電JEQT40C4AND1C0=C0OR4C0=C0OR1HZP=A2T40JNET45A0AND64;手動冷卻JMPS02C1=C1AND253S90JSRC00JNET50C4AND2JMPS02C0=C0AND253;*****************調(diào)整*******************C0=C0AND127T00JSRH00JMPT50JSRC00T45JEQT50C4AND4T05JEQS00A0AND256C1=C1OR2JEQZ00A0AND1;自動？JEQT50C4AND2DPEEKA2$FE58;讀取手動速度且計(jì)算C0=C0OR2A2=A2*2/3C0=C0OR128A1=A0AND6;手動進(jìn)給T50JNET55A0AND128;手動濾紙JEQT20A1C1=C1AND239JEQT10A1-2C0=C0AND239JEQT15A1-4JMPT60JEQT20A1-6T55C1=C1OR16T10JNES90C5AND2;碰到前限位？C0=C0OR16JEQS90A7-1;碰到前軟限位？JEQT30C4AND1JEQT30C4AND2JEQT30C4AND4JEQT30C4AND32JSRD00C0=C0OR4HZP=-A2JMPT30T15JNES90C5AND4;碰到后限位？JEQS90A8-1;碰到后軟限位？T60A1=A0AND24;手動導(dǎo)套JEQT05A1JEQT70A1-8JEQT80A1-16JEQT05A1-24T70C1=C1AND247C1=C1OR4JMPT05T80JNET05C4AND1JNET05C4AND2C1=C1AND251C1=C1OR8DPEEKPSG$FE64JMPT05Z30JMIZ40PLS-AA;*****************自動*******************JNES00A0AND1;手動？Z00JEQK00A9JNEF00A0AND512;復(fù)位？JNEZ05C5AND1JNEM00C5AND128;暫停？JMPK00JNES90C5AND2;碰到前限位？Z05DPEEKA6$FE60JEQS90A7-1;碰到前軟限位？A6=A6*43JEQZ80C4AND1TIC1=A6JEQZ80C4AND2Z10JEQK00C5AND1JEQZ80C4AND4JNEZ10TIC1JEQZ80C4AND32JNES00A0AND1;手動？JNEZ30PSGJNEF00A0AND512;復(fù)位？Z40MAXHZ=B1JNEM00C5AND128;暫停？DPOKE$F0DCB1JNES90C5AND2;碰到前限位？Z50JNES00A0AND1;手動？JEQS90A7-1;碰到前軟限位？JNEF00A0AND512;復(fù)位？Z20JSRD00JNEM00C5AND128;暫停？JSRJ00JNES90C5AND2;碰到前限位？Z25DPEEKB0$FE50JEQS90A7-1;碰到前軟限位？DPEEKB1$FE52JEQZ80C4AND1DPEEKB2$FE54JEQZ80C4AND2DPEEKB3$FE56JEQZ80C4AND4B0=B0*2/3JEQZ80C4AND32B1=B1*2/3JNEZ50PSGAA=B2*20C0=C0AND251AC=B3*20DPEEKA6$FE5EAA=2000-AAA6=A6*43AC=-ACTIC1=A6POS=ACZ60JNEZ60TIC1A3=0JSRH00MAXHZ=B0Z65POS=0DPOKE$F0DCB0A3=1JNES00A0AND1;手動？MAXHZ=B0JNEF00A0AND512;復(fù)位？JNEM00C5AND128;暫停？JNES90C5AND2;碰到前限位？JEQS90A7-1;碰到前軟限位？JEQZ80C4AND1JEQZ80C4AND2JEQZ80C4AND4JEQZ80C4AND32JSRD00JSRJ00C0=C0OR4DPOKE$F0DCB0JNES00A0AND1;手動？JNEF00A0AND512;復(fù)位？JNEM00C5AND128;暫停？JNES90C5AND4;碰到后限位？JEQS90A8-1;碰到后軟限位？C0=C0OR4DPEEKPSG$FE64Z70JNES00A0AND1;手動？JNEF00A0AND512;復(fù)位？JNEM00C5AND128;暫停？JNES90C5AND4;碰到后限位？MAXHZ=B0JEQS90A8-1;碰到后軟限位？DPEEKPSG$FE64JNEZ70PSGF70JNEF70PSGC1=C1AND251A9=1C1=C1OR8C1=C1AND251JSRC00C1=C1OR8JMPK00JSRC00Z80JSRC00JMPK00JMPZ25;*************主軸開啟過程**************;*****************暫停*******************J00A1=C4AND7M00PSG=0JNEJ10A1-7;沒完成開啟過程？HZP=0RTSJNEM00HZSJ10C1=C1AND247;導(dǎo)套退取消C0=C0AND251C1=C1OR4;導(dǎo)套進(jìn)JEQM00C5AND1J20JEQJ20C4AND4;導(dǎo)套到位？JEQZ25A3TIC1=820JEQZ65A3-1J25JNEJ25TIC1JMPM00C1=C1OR2;開啟冷卻電機(jī);*****************復(fù)位*******************J30JEQJ30C4AND2;冷卻電機(jī)啟動？F00JNEF60A9J40JEQJ40C4AND32;壓力夠？JSRC00C0=C0OR128;打開磁分離器DPEEKB0$FE50C0=C0OR2B0=B0*2/3C1=C1OR1;開啟主軸JSRD00J50JEQJ50C4AND1;主軸開啟？JSRH00C0=C0OR1C0=C0OR4RTSHZP=B0;*************主軸關(guān)閉過程**************F10JNEF20C5AND4H00C1=C1AND254;關(guān)閉主軸JEQF10C5AND8H20JNEH20C4AND1;主軸關(guān)閉？JMPF30C0=C0AND254F20HZP=-B0C1=C1AND253;關(guān)閉冷卻電機(jī)F25JEQF25C5AND8H30JNEH30C4AND2;冷卻電機(jī)關(guān)閉？F30HZP=-100C0=C0AND127;關(guān)閉磁分離器F40JNEF40C5AND8POKE$FF001F50PEEKB9$FF00JNEF50B9F60HZP=0PSG=0JNEF60HZSF65JSRD00JSRH00POS=0DPEEKB0$FE50C0=C0AND253RTS;************電機(jī)上電*************D00JEQD10SEVCCRTSD10SEVCC=1TIC1=40D15JNED15TIC1RTS;************電機(jī)下電*************C00JNEC10SEVCCRTSC0=C0OR8C10HZP=0;***限位判定***PSG=0X07AF=ABSHZP*3/2JNEC10HZSJEQX08AFSEVCC=0B6=AF+1C0=C0AND251JMPX09TIC1=40X08B6=AFC15JNEC15TIC1X09DPEEKB4$FE5ARTSDPEEKB5$FE5C;**************中斷***************BA=PLS;***導(dǎo)套退的取消判定***BC=ABSBA/20X00JNEX50C1AND8BE=-BA/20A4=430JPLX10BAJMPX60BD=-BDX50A4=A4-1JMPX30JMIX55A4X10B7=BD-B5JMPX60JPLX20B7X55C1=C1AND247A8=0;***浮漂的判定***RTSX60JNEX07A0AND256X20A8=1JNEX02C4AND16RTSDPEEKA5$FE62X30B8=BD+B4C1=C1AND239JMIX40B8C0=C0AND247A7=0JMPX07RTSX02A5=A5-1X40A7=1JMIX05A5RTSJMPX07ENDX05C1=C1OR162、觸摸屏程序INITIAL宏：@0=16@6=45H#COM2,9600,NONE,8,1@2=30H@17=0DH@600=C23H@3=44H#發(fā)送2字節(jié)參數(shù)SYS(INIT_COM,600)@4=42H@20=12#發(fā)送4字節(jié)參數(shù)@5=46H@22=30H@23=44H@419=0DHEND@24=46H#Timer@25=46H@300=1操作界面CYCLIC宏：@26=45H@302=1#發(fā)送操作指令@33=0DH@304=0@45=H2A(@500)#發(fā)送操作指令#Buffer1SYS(PUT_CHARS,40)@40=8@100=5SYS(SET_TIMER,300)@42=30H@102=30HSYS(WAIT_TIMER,300)@43=41H@106=30HSYS(GET_CHARS,100)@44=30H#Buffer2#讀取C0狀態(tài)@49=0DH@110=9LABEL1#讀取C0狀態(tài)@112=30HSYS(PUT_CHARS,60)@60=4@119=30HSYS(SET_TIMER,300)@62=30H@120=30HSYS(WAIT_TIMER,300)@63=43H#Buffer3SYS(GET_CHARS,130)@64=30H@130=5@501=A2H(@132)@65=0DH@132=30HIF@136!=0DHTHENGOTOLABEL1#讀取HZP@136=30H@136=30H@70=4#Buffer4#讀取HZP@72=30H@140=5LABEL2@73=42H@142=30HSYS(PUT_CHARS,70)@74=36H@146=30HSYS(SET_TIMER,300)@75=0DH#Buffer5SYS(WAIT_TIMER,300)#讀取位置@150=5SYS(GET_CHARS,140)@80=4@152=30H@502=A2H(@142)@82=30H@156=30HIF@146!=0DHTHENGOTOLABEL2@83=42H#Initial@146=30H@84=46H@200=30H#讀取位置@85=0DH@201=30HLABEL3#讀取4字節(jié)參數(shù)@202=30HSYS(PUT_CHARS,80)@400=8@203=30HSYS(SET_TIMER,300)@402=30H@204=30HSYS(WAIT_TIMER,300)@403=44H@404=41H@405=46H@406=45H@409=0DH#讀取2字節(jié)參數(shù)@410=8@412=30H@413=44H@414=45H@415=46H@416=45H@205=30H@206=30H@207=30H@208=30H@209=30H@500=30H@501=30H@502=30H@503=30H#Symbol@350=0@351=0SYS(GET_CHARS,150)@503=A2H(@152)IF@156!=0DHTHENGOTOLABEL3@156=30HEND手動界面CYCLIC宏：#發(fā)送操作指令@45=H2A(@500)SYS(PUT_CHARS,40)SYS(SET_TIMER,300)SYS(WAIT_TIMER,300)SYS(GET_CHARS,100)#Receive#$FE54$FE56@29=H2A(@204)#讀取C0狀態(tài)LABEL3SYS(PUT_CHARS,20)LABEL1@120=30HSYS(SET_TIMER,300)SYS(PUT_CHARS,60)@407=35HSYS(WAIT_TIMER,300)SYS(SET_TIMER,300)@408=34HENDSYS(WAIT_TIMER,300)SYS(PUT_CHARS,400)SYS(GET_CHARS,130)SYS(SET_TIMER,300)參數(shù)設(shè)置界面2CYCLIC宏：@501=A2H(@132)SYS(WAIT_TIMER,300)IF@351==1THENGOTOLABEL1IF@136!=0DHTHENGOTOLABEL1SYS(GET_CHARS,110)#Receive#$FE5A$FE5C@136=30HIF@120!=0DHTHENGOTOLABEL3LABEL2#讀取HZP@202=A2H(@112)@120=30HLABEL2@203=A2H(@116)@407=35HSYS(PUT_CHARS,70)#Receive#$FE58@408=41HSYS(SET_TIMER,300)LABEL4SYS(PUT_CHARS,400)SYS(WAIT_TIMER,300)@106=30HSYS(SET_TIMER,300)SYS(GET_CHARS,140)@417=35HSYS(WAIT_TIMER,300)@502=A2H(@142)@418=38HSYS(GET_CHARS,110)IF@146!=0DHTHENGOTOLABEL2SYS(PUT_CHARS,410)IF@120!=0DHTHENGOTOLABEL2@146=30HSYS(SET_TIMER,300)@205=A2H(@112)#讀取位置SYS(WAIT_TIMER,300)@206=A2H(@116)LABEL3SYS(GET_CHARS,100)#Receive#$FE5E$FE60SYS(PUT_CHARS,80)IF@106!=0DHTHENGOTOLABEL4LABEL3SYS(SET_TIMER,300)@204=A2H(@102)@120=30HSYS(WAIT_TIMER,300)@350=1@407=35HSYS(GET_CHARS,150)LABEL1@408=45H@503=A2H(@152)#Set$FE50$FE52SYS(PUT_CHARS,400)IF@156!=0DHTHENGOTOLABEL3@7=35HSYS(SET_TIMER,300)@156=30H@8=30H