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STRUCTUREOFAUTOMOBILEENGINE汽車發(fā)動機構(gòu)造汽車運用教研組黃銀娣開發(fā)Chapter1:TheInternalCombustionEngine§1-1General
●Definition:TheInternalCombustionengineVSTheExternalCombustionEngine------Thecombustion(orburning)fueltakesplaceinsidetheengine.
●Fuel:1.Mostautomobileengineproducepowerbyburningamixtureofairandgasoline;2.somekindsofenginebydieselfuel;3.somebyalternativefuelssuchasCNG(天然氣),LNG(液化石油氣),Methanol(甲醇),ethanol(乙醇)andetc.汽車運用教研組黃銀娣開發(fā)2003年8月Mainobjection:
Tostudytheinternalcombustionengine汽車運用教研組黃銀娣開發(fā)2003年8月§1-2Gasolineasafuelknowaboutfollowingpoints:●NO.1Howtheburningofgasolineproducesmechanicalpower?(1)Gasolineinliquidformisnoncombustible(non-burning)(2)however,gasolineVapordoesburn,combinedwithair(oxygeninair),gasolinevaporburnsinsidetheenginetoproducepower.汽車運用教研組黃銀娣開發(fā)●NO.2Howdoestheliquidgasolineinthegastankbecomegasolinevapor?Evaporation:Gasolinebecomesavaporbyevaporation,whichistheprocessofturningaliquidintoavapor.Gasolinebeginstoevaporateatamuchlowertemperaturethanwater:
Tevaporationofgasoline﹤Tevaporationofwateritmeans:Gasolineismoreeasytovaporizethanwater.汽車運用教研組黃銀娣開發(fā)Evaporate
Evaporationtakesplaceabovethesurfaceofaliquidwhenitisexposedtotheair.-----thus,gasolinevaporwillfillthespaceabovethesurfaceofgasoline.letshaveanexperiment:seeFig.1-1★Remember:thereisalwaysvaporabovethesurfaceofgasoline.Whiletheliquidmaynotburn,thevaporwill.汽車運用教研組黃銀娣開發(fā)AtomizedparticlesAtomizer1-1:thevapormadebyasprayevaporatesquickly.汽車運用教研組黃銀娣開發(fā)SprayingthegasolineintotheairThebestwaytoevaporategasolineistoexposetotheairasmuchofitssurfaceaspossible------tomakeliquidgasolineintothetinydroplets.e.gFig.1—2Thevapormadebyasprayevaporatesquickly.汽車運用教研組黃銀娣開發(fā)fuseFuel-airmixturestopper1-2:Inthisexperiment,gasolinevaporburninginacanhasenoughpowertohavethestopperout.汽車運用教研組黃銀娣開發(fā)2003年8月No.3Whathappenswhengasolineevaporates?Theevaporatinggasolinemixedwithair.Theevaporatinggasolineexpandstofillmorespacethanitdidasaliquid.Ifaflameistouchedtothismixture,thegasolinevaporandairburnrapidlyproducingintenseheat.Whenveryhot,themixturequicklyexpandsevenmore.汽車運用教研組黃銀娣開發(fā)No.4Whathappenstothemixturewhenitisburnedinsideaclosedcontainer?Fig.1---3Suppose:①attheopenendofatincan------putacork(塞子);②throughtheclosedend------ranafuse(引線,導(dǎo)火線)③closedspace
filledwithfuel-airmixtureinside汽車運用教研組黃銀娣開發(fā)2003年8月SparkplugExhaustvalveIntakevalveCombustionchamberpistoncylinder1-3:Inthisengine.Atight-fittingpistonmovesupanddowninthecylinder.Theintakevalvetakesinvapor.Theexhaustvalvereleasestheburnedmixture.汽車運用教研組黃銀娣開發(fā)2003年8月Makeanexperiment:
First:sprayedinamixtureofvaporizedgasolineandairwithatomizer.Second:litthefuseThen:thefusewillignitethegasolinevapor.Thelast:theburningvaporwouldexpandwithsuchforcethatitwouldblowthestopper
off---that’s“explosion”★conclusion:Internalcombustionengineburnsgasolinevaporandairtoproducepower.汽車運用教研組黃銀娣開發(fā)§1-3AOne-cylinderInternalCombustionengineThetincan------LikethecylinderofengineThestopperinthetincan------LikeapistonThefuseinthetincan------LikeasparkplugSpacebetweenthetopofthepistonandthetopofthecylinder.------Thecombustionchamber汽車運用教研組黃銀娣開發(fā)Intakevalve------themixtureisletinandignitedExhaustvalve------exhaustgaswasreleasedfromthecylinderthroughtheexhaustvalveCrankshaft(曲軸)-----lookslikeastraightbarwithanoffset(n.偏置)sectioninthecenterofit(crankshaft)function:tochangepiston’supanddownmotiontotherotationofthecrankshaft●Aconnectingrod------joinsthepistonandthecrankshaft
PistonConnectingrodcrankshaft1-4:thecrankshaftisstraight,withanoffsetsectioninthemiddleofit.Itisjoinedtothepistonmovesthecrankshaft.Thisconvertstheverticalmotionofthepistonintotherotarymotionofthecrankshaft.汽車運用教研組黃銀娣開發(fā)§1-5Boreandstroke汽車運用教研組黃銀娣開發(fā)2003年8月汽車運用教研組黃銀娣開發(fā)2003年8月汽車運用教研組黃銀娣開發(fā)2003年8月§1-6pistonstrokesIntakestroke(進氣行程)Compressionstroke(壓縮行程)Powerstroke(做功行程)Exhauststroke(排氣行程)汽車運用教研組黃銀娣開發(fā)第二節(jié)四沖程發(fā)動機工作原理四沖程柴油機工作過程汽車運用教研組黃銀娣開發(fā)2003年8月汽車運用教研組黃銀娣開發(fā)2003年8月汽車運用教研組黃銀娣開發(fā)2003年8月汽車運用教研組黃銀娣開發(fā)2003年8月汽車運用教研組黃銀娣開發(fā)2003年8月汽車運用教研組黃銀娣開發(fā)汽車運用教研組黃銀娣開發(fā)汽車運用教研組黃銀娣開發(fā)汽車運用教研組黃銀娣開發(fā)§1-7enginedisplacement
汽車運用教研組黃銀娣開發(fā)2003年8月汽車運用教研組黃銀娣開發(fā)CompressionratioCompressionratioisacomparisonbetweenthevolumeinthecylinderwhenthepistonstandsatBDCagainstthevolumeatTDC.ε=Va/Vccar(gasoline)ε:8:1-11:1;someracingcar:13:1-14:1汽車運用教研組黃銀娣開發(fā)汽車運用教研組黃銀娣開發(fā)Reviewquestion1.Whymustgasolinebevaporizedinanengine?2.Whereistheair-fuelmixtureignited?3.WhatdoestheabbreviationTDCstandfor?4.whatisthefinalstrokesinanenginecycle?5.listthefourenginestrokes.6.howisdisplacementmeasured?7.howdoyoucalculatecompressionratio?汽車運用教研組黃銀娣開發(fā)CH2:Enginefundamentals§2-1Enginesystems§2-2Engineconfiguration
thein-lineengineThewaytoarrangecylindersinagroupistolinethemupinastraightrow.Usuallyhaveevennumber(four,six,eightlinecylinders,it’sbalanced.Butsometimehave3or5cylinders.2-1:Anexampleofanin-lineenginethathasfourcylindersinaline.TheV-typeengineTheV-8enginewasdesignedtoproducethepowerofthein-lineeightinasmallerengine.Hastwofour-cylinderin-lineenginesplacedbesideeachotherintheshapeofaVHasonlyonecrankshaft,withalleightcylindersconnected.IntheUnitedStates,itwasforyearsthemoatpopularengine.Today,thereareV-4enginejusttwocylinderlong;V-6type;V-8,evensomeexpensiveforeigncarshaveV-12engines,whichhavetwobankofsixcylinderseach.2-2:
AutomanufacturesmakeV-typeenginesoffour,six,andeightcylinders.AV-6configurationisshownhere.2-3:
thehorizontally-opposedenginehastwobanksofcylinderspointinginoppositedirections.Becausethebankshavea180anglebetweenthem,thisengineiscalledaflatengine.Theflatengine
SeeFig.2-3Ithastwobanksofcylindersoppositeoneanother.JustliketheV-typebecomeaflathorizontalline.Eg.Air-cooledVolkswagens(大眾)usetheflat-fourengine.ManyPorschesusetheflat-six.§2-3Engineplacement發(fā)動機驅(qū)動:Frontengine,rearwheeldrive(truck,jeepetc.)Rearengine,rearwheeldrive(Passengercars)Frontengine,frontwheeldrive(mostcar)發(fā)動機位置:In-linepowertrain(縱向發(fā)動機):theengineiscenteredandtheshaftsrunthelengthofthecar.(與車軸垂直)Transverseengine(橫向發(fā)動機):theengineiscrosswiseinthecar.Inthiscase,theengineisrightoverthefrontaxle.Whichitdrives.Acarwithsuchadesignhasatransverseengine.(與車軸平行)ABEngineEngineDriveshaftDrivingaxleDrivingaxle2-4:(A)Manycarshaveanin-lineenginearrangementwiththeengineanddriveshaftrunningfront-to-rear.(B)Intransverseenginearrangementtheenginerunsfromsidetoside.§2-4Theenginesystem
thefuelsystemAsshowinFig.2-5Function:thefuelsystemstoresfuelanddeliversittotheengineasneeded.Composition:fourbasicpartsmakeupthefuelsystem.Theyarethefueltank,fuellines,fuelpumpsandthefuelfilter.FueltankFuellineFuelpumpFuelfilter2-5:Thefuelsystemstoresthefuelanddeliversittotheengineasneeded.§2-5TheintakesystemSeeFig.2-6Function:takesfuelfromthefuelsystem,mixesitwithjusttherightamountofair,andthendeliversittothecombustionchamber.Composition:theaircleaner,theairfilter,thecarburetor,theintakemanifold,theintakepartsetc.AircleanerAirfiltercarburetorIntakemanifoldblock2-6:themainpartsoftheintakesystem.§2-6Theignitionsystem
Seefig.2-7Function:theignitionsystemignites(orfires)theair-fuelmixtureinthecombustionchamberatjusttherightinstant.thisinstantisattheendofthecompressionstrokeandthebeginningofthepowerstroke.Unlessthefuelisignitedatthecorrectmoment,theenginewillnotrunproperly.Composition:battery,sparkplugs,thecoil,andthedistributoretc.CoilwirebatteryCoilSparkplugwiresdistributorSparkplugs2-7:theignitionsystemtakeselectricityfromthebatteryanddeliversittothesparkplugstoignitethefuel-airmixture.§2-7thecoolingsystem
Seefig.2-8,2-9Function:tocarryawaytheheatproducedbythecombustionengineinsidethechamber.Types:a.theair-cooledengine(風(fēng)冷發(fā)動機)(mostmotorcycle)b.andthewatercooledengine(水冷發(fā)動機)(mostcars)Thewatercooled:alsocalledliquid-cooled.amixtureofwaterandachemical,theliquidpreventsfreezinginthewinterandboilinginthesummer.thechemical:isantifreeze(防凍劑)(it’sscientificnameisethyleneglycol)airairfanCoolingfins2-8:Anair-cooledengineusestheoutsideairpassingovertheenginetocarryawaytheheatproducedbytheburningmixture.WaterjacketWaterpumpcoolantradiator2-9:Awater-cooledengineusesaliquidtocooltheengine.Thenitusesairtocooltheliquid.§2-8ThelubricationsystemSeeFig.2-10,11Partsofthelubricationsystem:1.Theoilpan(油底殼):istheholder,orsump,forthe3-6qts.(about3-5L)ofoil.2.anoilpump(油泵):drawstheoilfromthepanandpushesitthroughtheoilfilter.3.theoilfilter(濾清器):removesdirtfromtheoil.4.oilgalleries(油道):passagestheoilthroughintheenginepartsthatneedlubrication.Pushingforce
forceoffriction
2-10:frictionistheforcethatresistsmotionbetweentwosurfacesincontact.Oilgalleries
Oilpan
OilpickupOilpumpOilfilter2-11:thelubricationsystemprovidesoiltoallinternalengineparts,toreduceheatinsidetheengine.
§2-9Theexhaustsystem(排氣系統(tǒng))
Function:takestheburnedgasesfromthecylinder,carriesthemawayfromtheengine,anddischargesthemintotheair.Seefig.2-12Partsoftheexhaustsystem:exhaustmanifold(排氣歧管),exhaustpipe(排氣管),intermediatepipe(中間排氣管),muffle(消聲器),andtailpipe(排氣尾管).TailpipemufflerIntermediatepipeExhaustpipeExhaustmanifold2-12:theexhaustsystemCarriestheburnedgasesawayfromtheengineandoutintotheair.Italsolessenstheloudnoiseproducedbytheengine.Reviewquestions1.Whatisengineconfiguration?2.whatisahorizontally-opposedengine(水平對置,平置發(fā)動機)?3.listthesixenginesystems.4.Whatisatransverseengine(橫置發(fā)動機)?5.whatdoesthedistributordo?6.whyisliquidcoolingneededinmodernengines?7.whyisoilneededinanengine?Chapter3:engineblocksandcylinderheads(發(fā)動機機體和汽缸蓋)Seefig.3-1IntakemanifolddistributorPistonandrodcrankshaftblockOilpanWaterpumpCylinderheadHeadcover3-2:theblockisthemainsupportpiecefortheengine.Allotherenginepartsfitinsidetheblockorfastentoit.Theengineblock
Engineblockisthebasicframeoftheengine.Allotherenginepartseitherfitsinsideitorfastentoit.
Itholdsthecylinders(汽缸),waterjackets(水套),andoilgalleries(油道);Italsoholdsthecrankshaft,whichfastenstothebottomoftheblock.Thecamshaftalsofitsinsidetheblock,exceptonoverhead-camengine(OHC)(頂置式凸輪軸)。Inthemostcars,theblockismadeofgrayiron(灰鐵),oranalloy(合金)(mixture)ofgrayironandothermetals,suchasnickel(鎳)orchromium(鉻).Engineblocksarecastings(鑄造).Acastingisproducedbyheatingmetaluntilitbecomesaliquidandthenpouringitintoamold(模子),whereithardensintothecorrectshape.Someengineblocksinthesmallcars,aremadeofcast
aluminum(鑄鋁),thismetalislighterthantheiron.however,ironwearsbetterthanaluminum.therefore,thecylindersinmostaluminumenginearelinedwithironorsteelsleeves(襯套)。Thissleevesarecalledcylinderlinersorcylindersleeves.(缸套)Someblocksaremadeentirelyofaluminum.Castironblockaluminumblocksleeves3-3:theengineblockismadeofcastironorcastaluminum.Inmostaluminumengines,thecylindersarelinedwithironorsteel.Thecylinderhead
Seefig.3-2,thecylinderheadfastenstothetopoftheblock,justasarooffitsoverahouse.Theheadisthewidthandlengthoftheblock.Mostcylinderheadsaremadeofcastiron,thoughsomeareofcastaluminum.,insomeengines,theblockandthecylinderheadaremadeofdifferentmaterials.Seefig.3-4,v-8enginehastwocylinder
heads,eachbankhavefourcylinders.HeadHeadblockblockblockV-8In-linefourFlatfour3-4:thenumberofcylinderheadsonanenginedependsonthenumberofbanksofcylindersithas,Eachbankrequiresonehead.CombustionchamberOilandwaterpassagesValvesetsExhaustportsPushrodguideholesValveguidesSparkplugHolesIntakeports3-5:theundersideoftheheadhaspocketsforthetopofthecombustionchamber.Thetopoftheheadcontainsvalveseatsandrockerstands.Rockershaft
Headbolthole
ValvespringRockerarm
portPushrodguideholevalve3-6:Afullyassembledcylinderheadhasmanyparts.finsHeadsurfaceHeadsurfaceBlockdeckBlockdeckgasketNogasket3-8:pressedbetweentwosurfaces,agasketfillsintheirregularitiesandprovidesatightseal.3-7:anair-cooledheadhasfinsbutnowaterjacketpassages.BoltholesOilpassageholesWaterpassageholesCylinderholesboltholes3-9:theheadgaskethasholescutintofittheholesinthedeckandheadsurfaces.Onceaheadgasketisremoved,youshouldreplaceitwithanewone.ValvecoverExhaustmanifoldheadcarburetorIntakemanifold3-10:thevalvecover,exhaustmanifold,andintakemanifoldarefastenedtothecylinderhead.carburetorIntakemanifoldheadheadExhaustmanifoldLittervalleyExhaustmanifoldTimingcoverOilpanblockOilpan3-11:AsingleintakemanifoldfitsintothecentralpartofaV-8engine,coveringtheliftervalley.Anexhaustmanifoldboltstotheoutsideofeachhead.3-12:theoilpanandthetimingcover.hemiwedgeSemi-HemihemiwedgeSemi-Hemi3-13:thethreemostcommontypesofautomobileengineheadarethehemi,wedge,andsemi-hemi.frontFrontofcarfrontfrontflywheelflywheelflywheelflywheelrearrearFrontofengineBackofengineSteeringwheelleftright3-14:3-15:3-16:3-17:Reviewquestion1.Whatisacasting?2.Whyisacylinderheadneeded?3.Wherearetheintakeandexhaustportslocated?4.Howisthecylinderheadsealedtotheblock?5.Whatarethethreemostcommoncylinderheadshapes?6.listthemajorpartsthatarefastenedtotheblock?Chapter4:
Connectingrods,bearings,
andcrankshafts連桿,軸瓦.曲軸Connectingrodslinkthepistontothecrankshaft.theserodsconvertthereciprocating(up-and-down)motionofthepistonintotherotarymotionofthecrankshaft.fig.4-1.Theconnectingrodsareprotectedbybearings.4-1:
theconnectingrodlinksthepistontothecrankshaft.Thischangesreciprocatingmotiontorotarymotion.4-2:ConnectingrodsSeefig.4-2Composition:mainpartofrod(連桿),rodcap(連桿蓋),,rodboltsandnut(連桿螺栓與螺母)Connectingrod’srequirements:hepassengercar:theyaremadeofforgedorcaststeel;Engineforracingcar:theyaremadeofaluminumorotheralloys.*Eachrodcapmustmatchedwith
rodbystampingwithanumber.Seefig.4-3CylindernumberAlignmentnotch4-3:Anumberstampedonthebigendofeachrodmatchesanumberontherodcapthatgoeswithit.Connecting-rodjournals(連桿軸徑)Seefig.4-4,5Connecting–rodjournal,rodjournal,orcrankpin(連桿軸徑)Thissmooth,shapedpieceisoffset(偏置)fromthecenterlineofthecrankshaft.Theamountofoffsetequalshalfoftheenginestroke(偏置量等于發(fā)動機行程的一半).seefig.4-5Rodjournal(crankpin)Crankshaftcenterline4-4:
theconnectingrodfastenstotheconnecting-rodjournalofthecrankshaft.borestrokeCrankshaftoffsetCrankshaftoffsetFig4-5theoffsetofthecrankshaftequalshalfthestrokeoftheengine.Attopdeadcenter,theoffsetpointsstraightup.Atbottomdeadcenter,itpointsstraightdown.Rodbearings(連桿軸承)Function:arodbearingisusedtolessenfrictionbetweenthecrankshaftandtheconnectingrod.Seefig.4-6,7therodbearingisathinsheetofsoft,smoothmetalthatfitsaroundtherodjournal.Thereisasmallamountofclearance(間隙),whichisoil-filled.thesebearingsseparateintotwohalvesforsimpleinstallation.Rodbearingarecalledinsertbearingbecausetheyareinsertedbetweentherodandtherodjournal.BearinginsertrodRodcapFig4-6theconnecting-rodbearingfitsbetweenthebigendoftherodandtheconnecting-rodjournalofthecrankshaft.bearingrodRodjournalFig4-7therodbearingisalsocalledaninsertbearing,becauseitisinsertedbetweenthecrankpinandtherod.Rodbearingconstruction
Seefig.4-8therodbearingfitsbetweentherodandtherodjournal.Thebearingdoesnotturnwiththecrankshaft.Instead,alocating,orlockingtab,holdsthebearingintheplacesintherod.thislocatingtab(定位鍵或鎖止鍵)fitsintoaslot(槽)
intherodcap(連桿蓋).bearingTab(定位鍵)slotRodcapFig4-8whentherodfastentothecrankshaft,alockingtabonthebearinglinesupwithaslotintherodcap.Bearingcrush(軸承抱緊,擠壓,壓碎)Seefig.4-9Everybearingmusthavetheproperbearingcrush.WHY?Toensuretheproperbearingcrush,eachhalfofthebearingisslightlylargerthantherodhalves.Thus,whentherodcapfastensontotherod,theendsofthebearinghalvesmeetbeforetherodcapcontactstherod.whentherodcapjoinstherod,theforcetotightentheboltswillslightlycrushthebearinghalves.Thispressureforcesthebearingtightlyintoplace.bearingFig4-9Bearinghalvesaremadelongerthantheinnersurfacesoftherod’sbigend.Thebearinghalvesarecrushedintoplacewhentherodcapistightenedagainsttherod.Crushheight4-10.Theamountofcrushisknownasthecrushheight.BearingmaterialsThebearingusedintoday’senginesmustbe:Strongenoughtowithstandthepressuresofthemotionofthepistonandconnectingrod;Long-wearingenoughtolastfortensofthousandsofmiles;Softenoughtoshapethemselvestothejournalwithoutdamagingthejournal.Thefoundationofamodernbearingisahalf-circlesteelshell(半圈鋼片)calledthebackingshell(基片)orbearingshell(軸承片).Asecondmetalismeltedontotheinsideofthisshelltofromtheinnersurfaceofthebearing.Thissecondmentalisaluminum(鋁),tin(錫),acopper-leadalloy(銅鉛合金),orbabbitt(巴比合金,一種銅,銻,錫合金,(機)巴比合金軸承襯)(asoftalloyoftin,copper,andantimony(銻)).Somebearinghavelayersofdifferentmaterials.Seefig.4-11,bearingmadeofthreemetalsarecalledtri-mentalbearings.Therealsoarebabbittbearings,aluminum-coated(鍍,涂層)bearing,andcopper-leadbearings(銅鉛軸承).BearingmetalSteelbackingshellFig4-11Bearingshaveasteelshell.Alayerofoneormoresoftmetalsgivesthebearingasmoothinnersurface.ThefunctionofbearingsLoad-carryingcapacity(承載能力)Highcompressionratio----ashighasseveralthousandpoundspersquareinch(1000psi=6895Kpa)Fatigueresistance(抗疲勞性)
themetalmakinguptheinnersurfaceofthebearingmustbesoftenoughtowithstandfatigue.Embeddability(吸收小顆粒能力)istheabilityofbearingtoabsorbsmallpiecesofdirt.Conformability(與軸徑尺寸的變形一致)Thebearingmustbesoftenoughtoconformtotheshapeofthejournal.Corrosionresistance(抗腐蝕性)
tocombatcorrosionproducedbyacidsthatcombustioncreates.Wearability(磨損性)
mustbehardenoughtowearwell.MainbearingsSeeFig4-12CrankshafthasanothersetofjournalscalledMainjournalsormain-bearingjournals(主軸徑)#seeFig4-13Inthebodyofengine,thebearingsthatfitaroundthemainjournalsarecalledmainbearingsor(主軸承)mains.#seeFig4-14,15Onemainbearingdiffersfromtheothers.Thisiscalledthrustbearing(推力軸承),
ithaslips,orflanges.Theseflangesrubagainstapolishedsurfaceontheedgeofthemainjournal.Thefront-to-backcrankshaftmovementiscalledcrankshaftthrust.Thethrustbearingstopsexcessivecrankshaftthrust(曲軸推力)andendplay.(曲軸軸向間隙).MainbearingcapsSeeFig4-16Semicircularcapscalledmain-bearingcapsbolttothebottomoftheengineblock.Inmostpassengercarengineusemaincapswithtwobolts(帶有兩個螺栓的主軸承蓋).seeFig4-16Manyhigh-dutyandhigh–performanceengineshavefourmaincapboltstofastenthecapstotheblock.seeFig4-17MainbearingcapboltsMainjournalEngineblockMaincap
Fig4-16mainbearingcapsbolttothebottomoftheengineblock.Thesecapsfitaroundthemainbearingsandhelpsupportthecrankshaft.Fig.4-17inacross-bolted,twoboltsgothroughthesideoftheengineblock.Theothertwoboltsgoinfromthebottom.counterweightsCounterweightshelpbalancetheweightoftherodjournal,rodsandpistons.Theypreventvibrationasthecrankshaftturns.Withoutcounterweights,vibrationwouldoccur.Thiswoulddamagetheengine.Fig4-18thethreemajorpartsofthecrankshaftarethemainjournals,rodjournals,andcounterweights.MainjournalsRodjournalscounterweightsNumberingthecrankshaftmainjournalsandtherodjournalsFrontofengineBackofenginepistoncylindersConnectingrod
RodjournalsMainjournalsFig4-19themainjournalsonacrankshaftarenumberedinorderfromfronttoback.ThiscrankshafthasfivemainjournalsFig4-20InaV-8,thecylindersinonebankareslightlyforwardofthecylindersintheotherbank.thus,theconnectingrodsofoppositecylinderscanattachtothesamerodjournalofthecrankshaft.CylinderfiringorderRodjournalarrangementandfiringorderTDCTDCTDCcrankpinBDCBDCFig4-21whenthecrankthrowpointsstraightuptowardthecylinder,thepistonstandsatTDC.Fig4-22whenthecrankthrowpointsstraightdown,awayfromthecylinder,thepistonstandsatBDC.Fig4-23whenthecrankthrowpointsawayfromthecylinderata90°angle,thepistonishalfwayupthecylinder.Intervalbetweencrankshaftthrows
(1)forfour-cylinderengine=180°
(2)forin-linesix-cylinderengine=120°
(3)inav-8,thecrankshaftthrowsareat90°intervals.seefig4-24
90°Fig4-24theVangleinav-8equals90.This90keepstheproperfiringintervalsandanglesbetweentherodjournals.Cylinderfiringorderinv-8engine
Eachfour-strokecycleofthepistonhasonepowerstroke.Onthisstrokethesparkplugignitestheair-fuelmixture,causingittoexpandandforcethepistondownward.Thereforethepowerstrokeisalsocalledthefiringstroke.forv-8,eachcylinderfiresata90°intervalfromthecylindersfiringbeforeandafterit.Cylinderfiringorderinfour–cylinderandsix-cylinderengineFourcylinder=720°/4=180°Sixcylinder=72
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