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OpenholePackerOpenholePackerMPas?NewEraOpenHolePackersMPas?NewEraOpenHolePackerMPas?NewEraOpenHolePackerMPas?NewEraOpenHolePackerBodyElastomerPackingElementCoreKevlarReinforcementBraidedSteelStructuralLayerDeformableBackUpRingsOuterElastomerCoverMPas?PackerDesign
BodyElastomerPackingElementMPas?OpenHolePackerSequenceRun-InPositionSetPositionShiftingBalanceSleeve(InitiatingSetting)MPas?OpenHolePackerSequencShiftingBalanceSleeve(InitiatingSetting)MPas?OpenHolePackerSequenceRun-InPositionSetPositionShiftingBalanceSleeveMPas?ORun-InPositionShiftingBalanceSleeve(InitiatingSetting)SetPositionMPas?OpenHolePackerSequenceRun-InPositionShiftingBalancSize:5-1/2”MaximumPackerO.D.:8.03”/8.075”MinimumID:4.592”–4.802”SettingMechanism:HydrostaticCylinderCollapseRating:10,700psi(80ksiMYS)MandrelBurstRating:8,400psi(80ksiMYS)MandrelTensileStrength:261,000#(80ksiMYS)SettingToolRequired:WorkstringShiftingToolMaximumOvalityTested(todate):8-1/2”x12”MPas?PackerSpecificationsSize:5-1/2”MPas?PackerSpecMPas?PackerSpecificationsSize:6-5/8”MaximumPackerO.D.:9.125”MinimumID:5.696”SettingMechanism:HydrostaticCylinderCollapseRating:5,000psi(80ksiMYS)MandrelBurstRating:5,700psi(80ksiMYS)MandrelTensileStrength:575,000#(80ksiMYS)SettingToolRequired:WorkstringShiftingToolMaximumOvalityTested(todate):9-1/2”x11”MPas?PackerSpecificationsSizSize:4-1/2”MaximumPackerO.D.:5.625”MinimumID:3.8”SettingMechanism:Hydrostatic/HydraulicTestedw/4,100psiHydrostatic+3,000psiHydraulicSettingPressureCylinderCollapseRating:7,500psi(80ksiMYS)MandrelBurstRating:8,440psi(80ksiMYS)MandrelTensileStrength:289,000#(80ksiMYS)SettingToolRequired:WorkstringCupToolMaximumOvalityTested(todate):6”x7-1/2”MPas?PackerSpecificationsSize:4-1/2”MPas?PackerSpecExampleInstallationSequenceTDHole,ConditionMud,POOHRunLinerAssytoDepth,Correlate,Hang,CirculateHoleVolumew/DIFSetLinerTopPackerPullupInnerString,SetMPasPackersPullAboveLinerTop,SpotSpacers,DisplaceCasingw/BrineExampleInstallationSequenceTExampleInstallationSequenceExampleInstallationSequenceSettingToolsSSCMAICHB-1CupToolSettingToolsSSCMAICHB-1CupToLocation:TimorSea,Australia
Operator:ConocoPhillips
Field:BayuUndan
Date:1stwellMay2004
#Wells:3
#MPasPackers:26(10,8,8)
MaxDeviation:62Degrees
MaxDepth:10,352ftTVD
MaxTemperature:270DegF
JobDescription:Isolationforwatershutoff
One-TripSystemwithSelectSetCollettoolrunasanintegralpartoftheinnerstring.Packerssetinlow-permeabilitysiltstringerstoenablefutureshut-offofwaterasitingresses.
~4.5hoursfromTDtosetandindividuallytesteachofpacker.
Multi-ZonePerforatedPipeCaseHistoryLocation:TimorSea,AustraliLocation:SaudiArabia
Operator:ARAMCO
Field:ZulufMainSand
Date:December2002
#Wells:1
#MPasPackers:4
MaxDeviation:90Degrees
MaxDepth:6,500ftTVD
MaxTemperature:200DegF
JobDescription:
One-TripSystemwithMAICtoolrunasanintegralpartoftheinnerstring.Packersusedtoincreaseproductioncapabilitiesofequaliserscreen.PLTrunandisolationproven.
EqualiserScreenCaseHistoryLocation:SaudiArabia
Operat
Location:EasternProvince,SaudiArabia
Operator:ARAMCO
Field:GHZL-9 #Wells:1
Date:December2003 #MPas:2
MaxDeviation:81Degrees
MaxDepth:13,500ftTVD
MaxTemperature:260DegF
JobDescription:
Allprojectobjectivesweremet. DeepestMLJunction deploymentdepthtodateof14,082’ft.FirstFBIVw/Hook HangerandLENsystems.FirstMPasInstillationinMLWell.MultilateralCaseHistory Location:EasternProvince,MaxTemperature 270oFMaxDoglegSeverity 8o/100ftMaxMeasuredDepth 20,682ftMaxTotalVerticalDepth 13,500ftMaxDeviation 93.1oMaxDeviationatPacker 89.5oMaxMudWeight 10.6ppgMPasInstallationsDetailsMaxTemperature 270oFMPasREPackerThewaterreactivesectionconsistsofwaterabsorbingparticlesincorporatedinafieldprovenNitrile-basedpolymer.TheseparticlesswellviaabsorbingwaterwhichinturnexpandstherubberwithoutbeingphysicallyabsorbedintotherubbermatrixwhichcanadverselyeffectpropertiesTheoilreactivesectionutilizesoleophillicpolymersthatabsorbhydrocarbonsintothematrix.Thisprocessisaphysicaluptakeofthehydrocarbonwhichswells,lubricatesanddecreasesthemechanicalstrengthofthepolymerchainasitexpands.REPackerThewaterreactivesecREPacker–Features&BenefitsSimpledeployment,requiresnorunningtoolsSimpleinstallation,nospecialpersonnelrequiredNomovingpartsRubberbondedtomandrelallowsforruninthroughdeviationsOptimizedformaximumexpansionwhileretainingcriticalpropertiesSealself-energizesinannularfluidsContinuestoreactwithwellborefluidstoprovidelongtermannulusisolationREPacker–Features&BenefitsARAMCO1/5ScaleReactiveElementPackerTest(OilReactiveElement)7”(1.4”)by8.2”(1.64”)in8.5”(1.7”)5000PSI4.5”(0.9”)by5.8”(1.16”)in6.125”(1.23”)5000PSI3.5”(0.7”)by5.8”(1.16”)in6.125”(1.23”)3900PSIREPackersPost-TestREPackersPre-TestNote:Thepackerswerenottestedtofailure.Maximumdifferentialpressureexceedsvaluesshown.ARAMCO1/5ScaleReactiveElemFullScaleTesting2-7/8”by4.2”O(jiān)D9ft.Water-Reactivein4.9”
4,700PSI(63%Swell)4-1/2”by5-5/8”9ftWaterReactivein6.3”
3,500PSI(70%Swell)5-1/2”by7-3/4”6ft.OilReactivein8.9”
1,750PSI(64%Swell)TheseTestResultsUsedtoDevelopMathModelFullScaleTesting2-7/8”by4.REPacker
4-1/2”by5-5/8”in6.3”FixtureREPacker
4-1/2”by5-5/8”inREPacker
2-7/8”by4.2”in4.9”REPacker
2-7/8”by4.2”in4.NewProductsBeingTestedImprovedWaterSwellRubberCompoundImprovedDurometer(75Comparedto50)GreaterMaximumSwell%(~130Comparedto100WrappedonaMandrel)Better/EasierBondingCharacteristicsNewProductsBeingTestedImproNewProductWaitingonTestResultsRCPackerw/ImprovedWaterSwellRubberCompoundUse200%SwellforSwellingElastomerWhenUsedinRCPackerElementInflationw/FreshWaterorFreshWaterMudTestingw/NewElastomerandImprovedManufacturingTechniquesMayAllowSwellGreaterThan200%RCPackerMandrelSizeElementRunInOD200%SwellHoleSize4-1/2"5-5/8"6.8"5-1/2"8"10"6-5/8"8-1/8"8.9"6-5/8"9"10.5"NewProductWaitingonTestReNewProductsBeingDevelopedModularSplitPackerWaitingonSwell/PressureTestEasytoInstallDirectlytoCustomersPipe/ScreensCanbeMoldedbyOutsideVendortoReduceCostandEaseManufacturingLoadsWillbeAvailablewithMetalEndSleevesandHaveAbilitytoInterlockMultipleSegmentsUSPatentApplicationinPlaceNewProductsBeingDevelopedMoNewProductsBeingDevelopedSliponPackerInstallationTool,ProcedureUnderDevelopmentLengthExpected1-3’EachCanbeMandrelWrappedbyOutsideVendor
toReduceCostandEaseManufacturingLoadsMaybeAvailablewithMetalEndSleevesNewProductsBeingDevelopedSlWellboreIsolationPortfolioReactiveElement(RE)OptimizedformaximumexpansionwhileretainingcriticalmechanicalandchemicalpropertiesNorunningtoolsrequiredNospecialistrequiredSelf-energizesinwateroroilenvironment(2separatepolymers)ElementretainssealinhydrocarbonorwaterenvironmentsHydrocarbonexposurecausesnodeteriorationofcriticalwater-reactivesealelementpropertiesReactiveElementTechnologyREPackerREBarrierHingedStretch-onREPackerWellboreIsolationPortfolioReREPackerCriticalOperatingFactorsforREPackersREPackerCriticalOperatingFacPrimaryFactorsAffecting
REPackerPerformance%SwellSwellRateElementLengthPrimaryFactorsAffecting
REPFactorsAffecting%SwellFluidCompositionWaterswellelastomerHighersalinity=lower%swellLowersalinity=higher%swellDivalentsalts(CaCl2,CaBr2,
ZnBr2)=littletonoswellOilSwellElastomerHeavyoil=lower%swellLightoil=higher%swellFactorsAffecting%SwellFluiSalinityvs.%SwellSalinityvs.%SwellFactorsThatAffectSwellRateTemperatureHighertemperature=higherswellrateLowertemperature=lowerswellrateODofelementElementODincreasesatsimilarrateIndependentoftotalrubbervolumeFactorsThatAffectSwellRateSwellRatevs.TemperatureSwellRatevs.TemperatureSwellRatevs.ElementODSwellRatevs.ElementODREPackerPressureRatingAffects%SwellLess%swell=higherpressureratingMore%swell=lowerpressureratingTemperatureLowertemperature=higherpressureratingHighertemperature=lowerpressureratingElementlengthLongerelement=higherpressureratingShorterelement=lowerpressureratingREPackerPressureRatingAffecRecentDevelopments(cont’d)REPackerFullscaleTesting4.5”x5.625”x10ftoil-swellin6”holetestedHeld10,000psifor24hours@230F(nobypass)4.5”x5.625”x10ftwater-swellin6”holeHeld10,000psifor24hours@230F(nobypass)5.5”x7.75”x10ftwater-swellin8.5”holetestedto4,500psi(fixturelimit)at230°F4.5”x5.875”x25ftoil-swellin6.250”holetestedto10,000psiat290degFRecentDevelopments(cont’d)RECaseHistoriesOffshoreIndia(Oct07)Level3Hookw/4-1/2”RE–6”O(jiān)HlateralSlidingSleevestoshut-offwaterinflowLENinstalledforselectivityCaseHistoriesOffshoreIndia(CaseHistoriesOnshoreMexico(Oct07)(3)5-1/2”x6-1/8”10ftoil-swellRE’swithlinerhanger6-1/2”O(jiān)H(normallycemented)Packerdepths:5715m,5825m,5895m.Reducedrigtimeby2daysEliminatedCementingandPerforatingCaseHistoriesOnshoreMexico(CaseHistoriesBakkenShale(US)Dec20078StagefracwithHyd.FracsleevesLateralLength:7740’24hrstart-finishNextstep:Tri-lateralSelectivestagefracingFrac-Pointsleeves30+RE’sCaseHistoriesBakkenShale(USCaseHistoriesBolivia(Dec07)(2)4-1/2”x5.8”oil-swellRE’sSetinside6.25”sidetrackedOHDeepesteverREJobtodate5440mand5960mEliminatedriskfromcementandperforatingNorunningtools/personnelrequiredCaseHistoriesBolivia(Dec07)我們的共同目標!追求人生的美好!我們的共同目標!追求人生的美好!OpenholePackerOpenholePackerMPas?NewEraOpenHolePackersMPas?NewEraOpenHolePackerMPas?NewEraOpenHolePackerMPas?NewEraOpenHolePackerBodyElastomerPackingElementCoreKevlarReinforcementBraidedSteelStructuralLayerDeformableBackUpRingsOuterElastomerCoverMPas?PackerDesign
BodyElastomerPackingElementMPas?OpenHolePackerSequenceRun-InPositionSetPositionShiftingBalanceSleeve(InitiatingSetting)MPas?OpenHolePackerSequencShiftingBalanceSleeve(InitiatingSetting)MPas?OpenHolePackerSequenceRun-InPositionSetPositionShiftingBalanceSleeveMPas?ORun-InPositionShiftingBalanceSleeve(InitiatingSetting)SetPositionMPas?OpenHolePackerSequenceRun-InPositionShiftingBalancSize:5-1/2”MaximumPackerO.D.:8.03”/8.075”MinimumID:4.592”–4.802”SettingMechanism:HydrostaticCylinderCollapseRating:10,700psi(80ksiMYS)MandrelBurstRating:8,400psi(80ksiMYS)MandrelTensileStrength:261,000#(80ksiMYS)SettingToolRequired:WorkstringShiftingToolMaximumOvalityTested(todate):8-1/2”x12”MPas?PackerSpecificationsSize:5-1/2”MPas?PackerSpecMPas?PackerSpecificationsSize:6-5/8”MaximumPackerO.D.:9.125”MinimumID:5.696”SettingMechanism:HydrostaticCylinderCollapseRating:5,000psi(80ksiMYS)MandrelBurstRating:5,700psi(80ksiMYS)MandrelTensileStrength:575,000#(80ksiMYS)SettingToolRequired:WorkstringShiftingToolMaximumOvalityTested(todate):9-1/2”x11”MPas?PackerSpecificationsSizSize:4-1/2”MaximumPackerO.D.:5.625”MinimumID:3.8”SettingMechanism:Hydrostatic/HydraulicTestedw/4,100psiHydrostatic+3,000psiHydraulicSettingPressureCylinderCollapseRating:7,500psi(80ksiMYS)MandrelBurstRating:8,440psi(80ksiMYS)MandrelTensileStrength:289,000#(80ksiMYS)SettingToolRequired:WorkstringCupToolMaximumOvalityTested(todate):6”x7-1/2”MPas?PackerSpecificationsSize:4-1/2”MPas?PackerSpecExampleInstallationSequenceTDHole,ConditionMud,POOHRunLinerAssytoDepth,Correlate,Hang,CirculateHoleVolumew/DIFSetLinerTopPackerPullupInnerString,SetMPasPackersPullAboveLinerTop,SpotSpacers,DisplaceCasingw/BrineExampleInstallationSequenceTExampleInstallationSequenceExampleInstallationSequenceSettingToolsSSCMAICHB-1CupToolSettingToolsSSCMAICHB-1CupToLocation:TimorSea,Australia
Operator:ConocoPhillips
Field:BayuUndan
Date:1stwellMay2004
#Wells:3
#MPasPackers:26(10,8,8)
MaxDeviation:62Degrees
MaxDepth:10,352ftTVD
MaxTemperature:270DegF
JobDescription:Isolationforwatershutoff
One-TripSystemwithSelectSetCollettoolrunasanintegralpartoftheinnerstring.Packerssetinlow-permeabilitysiltstringerstoenablefutureshut-offofwaterasitingresses.
~4.5hoursfromTDtosetandindividuallytesteachofpacker.
Multi-ZonePerforatedPipeCaseHistoryLocation:TimorSea,AustraliLocation:SaudiArabia
Operator:ARAMCO
Field:ZulufMainSand
Date:December2002
#Wells:1
#MPasPackers:4
MaxDeviation:90Degrees
MaxDepth:6,500ftTVD
MaxTemperature:200DegF
JobDescription:
One-TripSystemwithMAICtoolrunasanintegralpartoftheinnerstring.Packersusedtoincreaseproductioncapabilitiesofequaliserscreen.PLTrunandisolationproven.
EqualiserScreenCaseHistoryLocation:SaudiArabia
Operat
Location:EasternProvince,SaudiArabia
Operator:ARAMCO
Field:GHZL-9 #Wells:1
Date:December2003 #MPas:2
MaxDeviation:81Degrees
MaxDepth:13,500ftTVD
MaxTemperature:260DegF
JobDescription:
Allprojectobjectivesweremet. DeepestMLJunction deploymentdepthtodateof14,082’ft.FirstFBIVw/Hook HangerandLENsystems.FirstMPasInstillationinMLWell.MultilateralCaseHistory Location:EasternProvince,MaxTemperature 270oFMaxDoglegSeverity 8o/100ftMaxMeasuredDepth 20,682ftMaxTotalVerticalDepth 13,500ftMaxDeviation 93.1oMaxDeviationatPacker 89.5oMaxMudWeight 10.6ppgMPasInstallationsDetailsMaxTemperature 270oFMPasREPackerThewaterreactivesectionconsistsofwaterabsorbingparticlesincorporatedinafieldprovenNitrile-basedpolymer.TheseparticlesswellviaabsorbingwaterwhichinturnexpandstherubberwithoutbeingphysicallyabsorbedintotherubbermatrixwhichcanadverselyeffectpropertiesTheoilreactivesectionutilizesoleophillicpolymersthatabsorbhydrocarbonsintothematrix.Thisprocessisaphysicaluptakeofthehydrocarbonwhichswells,lubricatesanddecreasesthemechanicalstrengthofthepolymerchainasitexpands.REPackerThewaterreactivesecREPacker–Features&BenefitsSimpledeployment,requiresnorunningtoolsSimpleinstallation,nospecialpersonnelrequiredNomovingpartsRubberbondedtomandrelallowsforruninthroughdeviationsOptimizedformaximumexpansionwhileretainingcriticalpropertiesSealself-energizesinannularfluidsContinuestoreactwithwellborefluidstoprovidelongtermannulusisolationREPacker–Features&BenefitsARAMCO1/5ScaleReactiveElementPackerTest(OilReactiveElement)7”(1.4”)by8.2”(1.64”)in8.5”(1.7”)5000PSI4.5”(0.9”)by5.8”(1.16”)in6.125”(1.23”)5000PSI3.5”(0.7”)by5.8”(1.16”)in6.125”(1.23”)3900PSIREPackersPost-TestREPackersPre-TestNote:Thepackerswerenottestedtofailure.Maximumdifferentialpressureexceedsvaluesshown.ARAMCO1/5ScaleReactiveElemFullScaleTesting2-7/8”by4.2”O(jiān)D9ft.Water-Reactivein4.9”
4,700PSI(63%Swell)4-1/2”by5-5/8”9ftWaterReactivein6.3”
3,500PSI(70%Swell)5-1/2”by7-3/4”6ft.OilReactivein8.9”
1,750PSI(64%Swell)TheseTestResultsUsedtoDevelopMathModelFullScaleTesting2-7/8”by4.REPacker
4-1/2”by5-5/8”in6.3”FixtureREPacker
4-1/2”by5-5/8”inREPacker
2-7/8”by4.2”in4.9”REPacker
2-7/8”by4.2”in4.NewProductsBeingTestedImprovedWaterSwellRubberCompoundImprovedDurometer(75Comparedto50)GreaterMaximumSwell%(~130Comparedto100WrappedonaMandrel)Better/EasierBondingCharacteristicsNewProductsBeingTestedImproNewProductWaitingonTestResultsRCPackerw/ImprovedWaterSwellRubberCompoundUse200%SwellforSwellingElastomerWhenUsedinRCPackerElementInflationw/FreshWaterorFreshWaterMudTestingw/NewElastomerandImprovedManufacturingTechniquesMayAllowSwellGreaterThan200%RCPackerMandrelSizeElementRunInOD200%SwellHoleSize4-1/2"5-5/8"6.8"5-1/2"8"10"6-5/8"8-1/8"8.9"6-5/8"9"10.5"NewProductWaitingonTestReNewProductsBeingDevelopedModularSplitPackerWaitingonSwell/PressureTestEasytoInstallDirectlytoCustomersPipe/ScreensCanbeMoldedbyOutsideVendortoReduceCostandEaseManufacturingLoadsWillbeAvailablewithMetalEndSleevesandHaveAbilitytoInterlockMultipleSegmentsUSPatentApplicationinPlaceNewProductsBeingDevelopedMoNewProductsBeingDevelopedSliponPackerInstallationTool,ProcedureUnderDevelopmentLengthExpected1-3’EachCanbeMandrelWrappedbyOutsideVendor
toReduceCostandEaseManufacturingLoadsMaybeAvailablewithMetalEndSleevesNewProductsBeingDevelopedSlWellboreIsolationPortfolioReactiveElement(RE)OptimizedformaximumexpansionwhileretainingcriticalmechanicalandchemicalpropertiesNorunningtoolsrequiredNospecialistrequiredSelf-energizesinwateroroilenvironment(2separatepolymers)ElementretainssealinhydrocarbonorwaterenvironmentsHydrocarbonexposurecausesnodeteriorationofcriticalwater-reactivesealelementpropertiesReactiveElementTechnologyREPackerREBarrierHingedStretch-onREPackerWellboreIsolationPortfolioReREPackerCriticalOperatingFactorsforREPackersREPackerCriticalOperatingFacPrimaryFactorsAffecting
REPackerPerformance%SwellSwellRateElementLengthPrimaryFactorsAffecting
REPFactorsAffecting%SwellFluidCompositionWaterswellelastomerHighersalinity=lower%swellLowersalinity=higher%swellDivalentsalts(CaCl2,CaBr2,
ZnBr2)=littletonoswellOilSwellElastomerHeavyoil=lower%swellLightoil=higher%swellFactorsAffecting%SwellFluiSalini
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