中英文來料檢驗(yàn)程序文件

..RevisionHistory更改記錄Issue版本Page#頁碼Rev版次CHANGE更改內(nèi)容WRITTENBY編寫DATE日期ReviewandApproval審查和批準(zhǔn)Review[x][x][x][x][x][x][x][][][][]Signature/DateISOOfficer:________________________QCSup:_____________________________IQCHead:___________________________QAMgr&MR:__________________________ProgramDirector:__________________________PM:________________________________StoreMgr:__________________________N/APurchasingMgr:_____________________N/AN/APMCSup:_____________________________N/AN/AShippingSup:________________________N/AN/AFacilityMgr:_______________________N/AReview[][x][x][x][x][][][][]Signature/DateFacilityEngineeringMgr:N/A___________________________________N/AMEMgr:_____________________________1stprocessMgr:______________________2ndProcessMgr:______________________PPCMgr:____________________________ToolingRepair&MaintenanceMgr:N/A______________________________________N/AN/AHRMgr:______________________________N/AN/AADMMgr:______________________________N/AN/AMISMgr:______________________________N/AAPP[x]Signature/DatePlant.Manager:____________________CheckedbyDCC/Date:文控審核/日期:EffectivedateEffectivedate Expirydate文件生效日期：___________________文件失效日期：_________________目的Purpose:對所有外來生產(chǎn)用物料和外包商提供的產(chǎn)品進(jìn)行來料檢驗(yàn),確保來料品質(zhì)符合要求,及時(shí)發(fā)現(xiàn)來料不良問題,防止不良品流入。Checkingallincomingmaterialincludingsub-contractorprovideproductstoensurethequalitymeetrequirementandnonconformityisfoundintimesoastopreventreleasednonconformingincomingmaterial.范圍Scope:本公司所有生產(chǎn)用來料<除制模來料及免檢產(chǎn)品>,包括客戶提供物料和外包商提供的產(chǎn)品。Allincomingmaterials<Expectsomematerialformoldmakingandship-to-stockmaterial>,includingcustomer-suppliedmaterialandsub-contactorsuppliedproducts.定義Definition:N/ARMT:物料進(jìn)倉單的英文簡寫。RMTistheshortformofReceivingMoveTicket.MRB倉庫：指倉庫中指定的擺放不良品的區(qū)域/位置。MRBStoremeanstherejectedareaassignedbystore.職責(zé)Responsibility:IQC負(fù)責(zé)物料的檢驗(yàn)與測試。IQCisresponsiblefortheinspectionandtestofallin-comingmaterialandparts.采購部負(fù)責(zé)將來料之不合格情況通報(bào)供應(yīng)商或分包商并辦理不合格物料的退貨。Purchasingisresponsibleforinformingnon-conformingmaterialtovendors/sub-contractors.程序Procedure:作來料檢驗(yàn)的物料,需登記于《IQC來料檢查清單》IIQC001中。Incominginspectionmaterialneedlistin<IQCincominginspectionlist>IIQC001檢驗(yàn)Inspection:貨倉收到來料時(shí),需首先核對有無P.O,無P.O之來料一律不能入倉,IQC也不作來料檢驗(yàn)<不需求本公司發(fā)出"Purchase.order"的客供物料除外>,然后核對名稱、規(guī)格、數(shù)量,如有不符,需將來料退回或在送貨單上注明,并雙方簽字確認(rèn)。如核對無誤,貨倉文員打印出RMT單交IQC作來料檢驗(yàn)<包材、油墨類可手寫RMT單交IQC>。Whenwarehousereceiptincomingmaterial,checkingP.OwhileNoP.OmaterialwouldbeenRejectedreceiptingandIQCchecking<Exceptcustomer-suppliedmaterialofnorequiringFPtorelease"PurchaseOrder">,andthencheckingname,description,quantity,whichnotmeetrequirements,returningincomingmaterialandnotedstateintheDeliveringGoodsSheetsignedbybothrepresentativesisnecessary.Ifmeetallrequirements,clerkofWarehousetypeRMTsheetandsubmitittoIQCforincominginspection<Forpackingmaterial,printingink,manuscriptRMTsubmittedtoIQCisacceptable>IQC確認(rèn)此物料供應(yīng)商是否已列入批準(zhǔn)供應(yīng)商之清單,如無,通知采購部并將RMT單退回貨倉,特別緊急物料以緊急放行處理,并且IQC將不得接受同一物料連續(xù)三批以上的緊急放行<備注：客供物料除外>。IQCconfirmifthesupplierofincomingmaterialhavebeenlistedinAVL<Approvedvenderlist>,Ifno,informPurchasingDept.andreturnRMTtowarehouse.Forurgentincomingmaterial,IQCdisposeitaccordingtourgentlyreleasingmethod,meanwhile,thesameincomingmaterial,whichhavebeenurgentlyreleasedforcontinuous3lots,can’tbeacceptedbyIQC<Note:notincludecustomerprovidedmaterial>.對于塑膠原料,IQC依據(jù)《塑膠來料檢驗(yàn)指引》SIQC001進(jìn)行來料檢驗(yàn)。Toplasticrawmaterial,IQCcarryoutincominginspectioninaccordancewith<plasticincominginspectioninstruction>SIQC001.對于噴油油墨,IQC依據(jù)《油墨來料檢驗(yàn)指導(dǎo)書》IQC006進(jìn)行來料檢驗(yàn)。Toprintingink,IQCcarryoutincominginspectioninaccordancewith<Printinginkincominginspectioninstruction>IQC006.對于燙金紙,IQC依據(jù)《燙金紙來料檢驗(yàn)指引》IQC008進(jìn)行來料檢驗(yàn)。Tohotstampingpaper,IQCcarryoutincominginspectioninaccordancewith<Hotstampingpaperincominginspectioninstruction>IQC008.對于包裝材料,IQC依據(jù)《包材來料檢驗(yàn)指引》SPK003進(jìn)行來料檢驗(yàn)。Topackingmaterial,IQCcarryoutincominginspectioninaccordancewith<Packingmaterialincominginspectioninstruction>SPK003對于其它來料,IQC科制定相對應(yīng)之來料檢查指導(dǎo)票<針對外包裝檢驗(yàn),IQC每批來料抽檢5箱,如有一箱不符,則判定整批不合格>。并依據(jù)其作來料檢驗(yàn)。Toothersincomingmaterial,IQCsectionpreparerelevantIncomingInspectionInstructionwhichIQCbaseontocarryoutincominginspection〔Forpackaginginspection,samplingcheck5boxperlot,.針對所有化學(xué)品,必須檢查外包裝上是否依《化學(xué)品安全標(biāo)簽編寫規(guī)定》標(biāo)明化學(xué)品名稱,或分子式,主要化學(xué)成分及組成,化學(xué)品編碼〔若有,安全標(biāo)志,危險(xiǎn)警示標(biāo)語,危險(xiǎn)性概述,安全措施,滅火措施,生產(chǎn)日期,保質(zhì)期限或有效期截止日期,提示向生產(chǎn)銷售企業(yè)索取安全技術(shù)說明字樣,生產(chǎn)企業(yè)名稱、地址、、/應(yīng)急咨詢。下圖是一個化學(xué)品安全標(biāo)簽樣板〔用于貼于化學(xué)品容器上供參考用?！采蠄D摘錄于《化學(xué)品安全標(biāo)簽編寫規(guī)定》GB15258-1999否有標(biāo)識制造/生產(chǎn)日期及保存期限,及RoHS符合標(biāo)識,及是否有有有效的MSDS。Forallchemicals,IQCmustcheckwhethermanufacturedate,shelflifeandRoHSidentifierareindicated,andwhetherMSDSisvalid.以上所有來料檢驗(yàn)將同時(shí)依據(jù)《品質(zhì)檢查標(biāo)準(zhǔn)》SQC002以及來自客戶的特別要求。Carryingoutaboveallincominginspection,andmoreover,incompliancewith<Qualityinspectionspecification>SQC002andspecialrequirementsfromcustomer所有《ReceivingMoveTicket》需IQC組長以上人員簽字確認(rèn)檢驗(yàn)結(jié)果后交貨倉。All<ReceivingMoveTicket>signedandconfirmedinspectionresultsbyIQCleaderupwardspersonnelshallbesubmittedtowarehouse.貨倉文員根據(jù)RMT檢驗(yàn)結(jié)果輸入電腦系統(tǒng),合格物料進(jìn)入生產(chǎn)倉庫,不良來料進(jìn)入MRB倉庫待處理。RMT單同時(shí)由貨倉分發(fā)至采購、PMC、一聯(lián)由采購部在月結(jié)時(shí)轉(zhuǎn)送財(cái)務(wù)。ClerkofWarehousebasedonRMTinspectionresultstotypeintocomputersystem.StoringacceptablematerialinproductionstorageandnonconformingmaterialinMRBstorageforpendingdisposition.RMTsheetiscopiedtoPurchasing,andPMCbyWarehouseandoneofitscopyistransferredtoFinancebyPurchasingdept.everyendofthemonth.對于IQC檢驗(yàn)發(fā)現(xiàn)的不良物料,將發(fā)行《不合格品報(bào)告》QF-QC-005,按FQP-NCP03《物料評估程序》和FQP-NCP01《不合格品管制》進(jìn)行處理。TononconformingmaterialfoundbyIQCinspection,releasing<NonconformingReport>QF-QC-005or<8DCARReport>QF-QC-002anddisposingitinaccordancewith<MaterialReviewBoard>FQP-NCP03and<Controlofnonconformingproduct>.通常情況下,來料需在以下要求的時(shí)間內(nèi)完成檢驗(yàn)工作。UsuallyincominginspectioniscompletedwithinthefollowingspecifiedtimeafterreceivedRMT:裝配來料：接RMT后,2個工作日；Assemblyincomingmaterialiscompletedinspectionwithin2workingdays;油墨燙金紙等副料：3個工作日;Sub-material,paintinginkandhotstampingpaperetc.iscompletedinspectionwithin3workingdays;塑膠來料：接RMT后,正常情況下,3個工作日內(nèi)生產(chǎn)部啤出色牌,IQC接色牌后1至2個工作日完成；對于無需測色原料,IQC接RMT后,2個工作日內(nèi)完成;Forplasticincomingmaterial,Normally,Productionmoldcolorchipwithin3workingdaysandIQCcompleteinspectionwithin1to2workingdaysafterreceivedthecolorchip;Forplasticincomingmaterialwhichnotneedcheckcolor,IQCcompleteinspectionwithin2workingdays;其它來料：接RMT后,2個工作日.Othersincomingmaterialiscompletedinspectionwithin2workingdays.塑膠原料檢驗(yàn)記錄于QF-QC-027《塑膠原料檢驗(yàn)報(bào)告書》中,油墨檢驗(yàn)記錄于QF-QC-039《油墨檢驗(yàn)報(bào)告書》中。其余來料檢驗(yàn)記錄于QF-QC-036《來料檢查報(bào)告書》中。Recordinginspectiondataofplasticrawmaterialin<Plasticrawmaterialinspectionreport>QF-QC-027,printinginkin<Printinginkinspectionreport>QF-QC-039,andothersincomingmaterialin<incomingmaterialinspectionreport>QF-QC-036.IQC根據(jù)檢驗(yàn)報(bào)告,每月做成QF-QC-036《來料檢驗(yàn)月報(bào)表》,E-mailQA經(jīng)理、物料經(jīng)理、采購經(jīng)理和各PM。IQCbasedoninspectionreporttoprepare<monthlyreportofincominginspection>QF-QC-036whiche-mailtoQAmanager,Materialmanager,Purchasingmanagerandrespectiveprogrammanagementteam.對于客戶提供物料,如果IQC檢驗(yàn)半年以上未發(fā)生過品質(zhì)問題,經(jīng)項(xiàng)目經(jīng)理、品質(zhì)部經(jīng)理、生產(chǎn)部經(jīng)理批準(zhǔn)后,可向IQC申請?jiān)撐锪线M(jìn)行免檢。IQC將該物料納入《免檢物料清單》中。但I(xiàn)QC可對免檢部品隨機(jī)檢查,如發(fā)現(xiàn)品質(zhì)異常,可隨時(shí)取消該物料免檢資格。Forthematerialsprovidedbycustomers,ifnoincomingfailuresarefoundbyIQCformorethanconsecutive6months,withProgramManagerandQualityManagerandProductionManagerapproval,in-cominginspectionwillnotbeneeded.AndIQCwillupdate<<By-passMaterialList>>.ButIQCinspectorshavetheauthorizationtodoinspectionforthesematerials,ifanynonconformanceisfoundininspectionfreeperiod;In-comingfreeofinspectionwillbecanceled.免檢&緊急放行Concession&Urgentlyreleasing對于生產(chǎn)急需而來不及檢驗(yàn)或工程打樣無樣板的來料,相關(guān)部門需填寫《來料免檢&緊急放行申請表》QF-QC-043一式4份交IQC確認(rèn),并標(biāo)明放行根源。Incomingmaterialofurgentneed&engineerbuildingME&QEandhavingnoenoughtimeforincominginspection,relateddept.needfillin<IncomingMaterialConcession&urgentlyreleasingapplication>QF-QC-043<total4sheets>submittedtoIQCforconfirmationandidentifyingrootcause貨倉需在申請書上確認(rèn)實(shí)收來料數(shù)量,對應(yīng)批次號以及RMT號。WarehouseconfirmontheapplicationreportaboutreceiptedIncomingmaterialquantity,relevantbatchno.andRMTno.。IQC根據(jù)實(shí)際情況以及放行來料是否符合以下條件決定是否放行。Basedonactualstateandwhethertherequestedmaterialmeetsthefollowingcondition.IQCshalldeterminetoreleaseitornot.第一次來料或工程打樣使用Firstincomingmaterial&EngineerBuilding生產(chǎn)緊急,接單后沒有2個工作日供IQC檢查。Urgentneedbyproductionandlessthan2workingdaysforIQCinspectionafterreceivedRMT此來料品質(zhì)穩(wěn)定,先前未發(fā)生嚴(yán)重品質(zhì)問題。Thiskindofincomingmaterialqualityissteadyandnoseriousqualityproblembefore如以上條件不符合,生產(chǎn)仍需緊急放行,IQC則必須提供情況說明并得品質(zhì)部高級主管級或以上人員確認(rèn)。Ifnotmeetingaboveconditionandproductionstillneedurgentlyreleasing,problemdescriptionandapprovedbyQualityseniorsupervisororupwardsarenecessary.IQC將及時(shí)對免檢&緊急來料進(jìn)行跟進(jìn)生產(chǎn)中品質(zhì)情況。如發(fā)現(xiàn)質(zhì)量問題,應(yīng)即時(shí)通知生產(chǎn)部門停止使用緊急放行物料。IQCistoinspectimmediatelyconcession&urgentlyincomingmaterialswhichhavenotbeenreleasedandfollowsup.Ifnonconformityisfound,notingintimeproductiondept.tostopuseconcession&urgentlyreleasingincomingmaterial.《來料免檢&緊急放行申請表》QF-QC-043正本存IQC科,同時(shí)申請部門分發(fā)至相應(yīng)貨倉科、申請部門自留與IPQC科。<IncomingMaterialConcession&Urgentlyreleasingapplication>QF-QC-043ispreservedbyIQCsectionwhilecopytowarehousesection,applicationdept.andQCsection免檢&緊急放行物料,IQC需臨時(shí)制作標(biāo)貼注明：物料名稱、編號、數(shù)量以及顯眼的"試用"字樣,并由IQC負(fù)責(zé)人于標(biāo)貼上加簽。Forconcession&urgentlyreleasingmaterial,IQCneedmaketemporaryidentificationwhichisnoted:description,number,quantityandobvious"trialusing"andsignedbyIQCHead.試用過程中,IPQC需對其進(jìn)行跟進(jìn),一旦發(fā)現(xiàn)來料不良應(yīng)立即停止生產(chǎn),并及時(shí)通知IQC對來料進(jìn)行處理。IPQCneedsfollowing-upmaterialtrialusing.StoppingproductionandnotifyingintimeIQCtodisposeassoonasnonconformityisfound.檢驗(yàn)狀態(tài)標(biāo)識控制identificationofinspectionstatusIQC檢驗(yàn)合格的塑膠原料需貼上"FPIQCPASSED"標(biāo)貼,不合格貼上"FPIQCREJECTED"標(biāo)貼,標(biāo)貼上需注明：原料名稱,原料批次,原料包數(shù),檢驗(yàn)員,檢驗(yàn)日期,檢驗(yàn)結(jié)果。IQCstick"FPIQCPASSED"labelonacceptableplasticrawmaterialand"FPIQCREJECTED"labelonnonconformingproduct.Labelmustbenoted:materialname,batchno.,quantity,inspector,inspectiondate,inspectionresult其它來料IQC檢驗(yàn)合格貼上綠色的"FPIQCPASSED"標(biāo)貼,不合格貼上紅色"FPIQCREJECTED"標(biāo)貼,并在標(biāo)貼上加蓋相應(yīng)印章<藍(lán)色>,或直接在外箱標(biāo)簽上蓋上"FPIQCPASSED"或"FPIQCREJECTED"印章。Forothersincomingmaterial,IQCstick"FPIQCPASSED"labelonacceptableproductand"Rejected"labelonnonconformingproductandcoverrelevantst