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模具常用英語對話模具常用英語對話模具常用英語對話xxx公司模具常用英語對話文件編號:文件日期:修訂次數(shù):第1.0次更改批準審核制定方案設(shè)計,管理制度模具常用英語對話XXX!你現(xiàn)在有空嗎,我可以問你一些問題嗎?
CouldIaskyousomequestionsifyouarefree/AreyoufreenowMayIaskyousomequestions(aquestion)請問此產(chǎn)品的面是否為外觀面表面做什么處理是曬紋/拋光?
Canyoutellmewhetherthesurfaceofthispartisavisible/estheticoneWhatwillwedoforitssurfaceTextureorPolishing請問產(chǎn)品這個面可否加頂針或頂塊產(chǎn)品允許加扁頂針嗎DoesthispartneedanejectorpinoranejectorbarCanweaddanejectorblade
這個產(chǎn)品的柱位我們打算做司筒。(或鑲針)可以嗎?
Canweaddejectorsleevesorejectorpinsinthebossofthispart?產(chǎn)品的這個位置不能出模,我們打算做行位,在此面上會有分模線,你接受嗎?
There'sanundercutatthispositionanditneedsaslider.Itwillalsohaveapartinglineonthisside,isthatOK?產(chǎn)品里面的這個位置我們打算做斜頂或內(nèi)行位,有問題嗎?Wewillmakethelifterand(inner)sliderinthisposition,willthatbeaproblem?你提供的2D產(chǎn)品圖與3D產(chǎn)品圖不一致,請問以哪一個圖面為準?
The2Dand3Ddrawingyouprovidedisnotthesame,canyoutellmewhichoneiscorrect?你提供的3D產(chǎn)品圖有的地方?jīng)]有出模角,有的地方膠位太厚,有的地方膠位太溥,這些產(chǎn)品問題我們可以自己修改嗎?修改后會給交給你確認。
Thereisnodraftangleinthe3Ddrawing,somematerialsaretoothick,andsomeplacearetoothin.CanwemodifythispartbyourselvesWewillsendthedrawingtoyouforyoutocheckafterwemodifyit.按你們提供的縮水率千分之五,這個模具的尺寸已經(jīng)做到了模具圖面要求。但注塑出來的產(chǎn)品不符合你們的產(chǎn)品圖。請確認你們的材料的縮水率是否正確?Accordingtotheshrinkageoneovertwohundred,themoldhasbeendoneintherightdimension,butthepartfallsshorttoyourpartdrawing,areyousuretheshrinkageisright?產(chǎn)品的這個位置太小,導(dǎo)致模具鋼料太溥,能夠加寬這個位置嗎?
Thispositionistoosmallandwillmakethesteelmaterialheretoothin,canwewidenithere?斜頂與后面的柱位空間太小,斜頂在運動時會干涉到柱子,能移動這個柱子的位置嗎?
Theangularlifterinterfereswiththebossduringejection.Pleaseconsiderchangingthepositionoftheboss.這個筋骨位膠厚太溥,而且高度偏高,注塑時很難填充這個筋位,可以增加這個筋骨位的厚度嗎?
Theribhereistoothinandonthehighside,soitwillbedifficulttofillherewhenwedotheinjection,canyouincreasethethicknessofthisrib?你是想將此筋骨位的高度加高/減低嗎?加膠的位置我們將用銅公放電加深。但減膠的位置有兩種做法,1、做鑲件;2、燒焊;因為鑲件的底部有運水,我們簡單的做法是燒焊處理,你可以接受嗎?Willyouincrease/decreasethematerialonthisribWewilluseEDMifyouaddmaterial,buttherearetwooptionifyouchoosetodecrease:1.Makeinserts;2Welding,becausethereiswaterinthebottomoftheinsert,isthatOK?這個樣板的筋骨位底部燒焦,是因為排氣不良,我們可以在筋骨位的中間增加一個鑲件。Thissamplehasbeenburnedinthebottombecausetheventingisnotgood,wecanaddaninsertinthemiddleoftherib.重做鑲件大約需要5-6天時間,你能接受嗎?
Itwilltakeabout5or6daystoredotheinsert,isthatOK?產(chǎn)品的這個面我們已經(jīng)做了曬紋處理,如果需要加膠,這個面我們需要重新外發(fā)曬紋??赡苄枰獛滋斓臅r間。所以我們直接以銅公放電的火花紋取代你要求的紋路,你可以接受嗎?
Wehavemadethetextureonthisside,ifweaddmaterial,itwilltakesomedaystoremakethetexturebyout-resourcing,sowesuggestusingthetexturebyEDMinstead,isthatOK?模具是用公制/英制的配件需要備用件嗎
IsthismolddimensionmeasuredininchesormetersDoesitneedspareparts
模具上銘牌上的刻字內(nèi)容是由你們提供嗎?你們什么時候可以這些刻字資料。WillyouprovidetheengravingcontentoftheplateofthismoldtousWhenwillyousendit
可否提供此模具生產(chǎn)時,注塑機的型號及相關(guān)資料。如:啤機大小、呵林柱尺寸、頂棍孔尺寸等CanyouprovidethetypeofinjectionmachineandotherrelatedinformationofthismoldtousSuchasthebossdimension,thehole'sdimensionoftheejectorpinandthesizeoftheinjectionmachineandsoon.這個問題我需要同其它同事商議會再答復(fù)你。IneedtodiscussthisproblemwiththeothercolleaguesandthenIwillreplybacktoyou.我們將盡力達成你的計劃,如有異常,會及時通知你。Wewilltryourbesttocompleteyourplan,ifthereareanycomplications,wewillnotifyyouimmediately.這個產(chǎn)品的長度為330.12MM,寬度為78.96MM,高度為45MM.膠厚為2MM,重量為70.63g,試模注塑機型號為250噸,膠料顏色為黑色,產(chǎn)品外表面曬紋處理,內(nèi)表面為拋光.需要日期章、環(huán)保章、材料章.前后模用2344氮硬,斜頂和行位座用738H,以上模具信息正確嗎?請確認!
Thelengthofthispartis330.12MM,Widthis78.96MM,heightis45MM,thicknessis2MM,weightis70.63g,theinjectionmachineis250T,thematerialisblack,theoutsideoftheparthastexture,innersideneedspolishing,anditalsoneedsadateandrecyclestamp,thecore&cavityis2344nitridng,thelifterandslidershelfis738H.Pleasechecktheinformationabove!現(xiàn)在到了吃午鈑的時間,我們下午再繼續(xù)好嗎?
Itistimetohavelunch,let'sdiscussthisprojectlaterthisafternoon?和滑塊干涉的倒勾請加料填平至滑塊可以順利滑動Theundercutareainterfereswiththeslideblockandneedstobefilledwithmaterialtohelptheslidermovesmoothly.加肉太多Thethicknessaddedistoothick.加肉面積太大Thethickeningareaistoowide.GATE位置移位Thegatepositionismoved.滑塊拆的位置Thesplitlineofslideblockortheareaofslide.此處有尖角,填充困難.Itishardtofillthisareaduetothesharpfeature.此處鋼材太薄,強度不足而且不容易冷卻.Thestrengthofthisareaistooweakanditishardtocoolbecausethesteelistoothin.圓柱特徵要有一半圓不可以拆在滑塊上,以免粘滑塊造成拉白,拉斷.Weavoiddesigningthesemicircleofthecylinderontheslideblockbecauseitwillbepulledapartorcausedragmarks.此處做斜銷在作動時會削到成品肉厚Thepartwillbedamagedifwemakethelifterinthisarea.這個面是裝配面,不能加料Thisisacriticalsurfacewherewecannotaddadditionalmaterial.此處料位太厚,會有縮水,建議減料改善Becauseoftheshrinkageofthethickness,wesuggestreducingsomewallthicknesstoimproveit.此面是不是外觀面,此處做滑塊的話會有夾線,是否可以接受Pleaseconfirmwhetheritisacriticalsurfaceornot.Also,confirmwhetheritisacceptabletohaveaslidesplitlineifwehaveaslideinthisarea.此處有倒勾,能否減料,使公母??科疲蛔龌瑝K和斜銷.Pleaseconfirmwhetherwecanreducematerialtotheareawherewehaveanundercutasindicatedtohaveshutoffoncavityside.Noslideblockandlifterwillbemade.請盡快確認這種拆模方式和結(jié)構(gòu),否則會影響模期PleaseconfirmtheissuesofPartingline,Gateposition...Etc.assoonaspossible;otherwise,thelead-timewillbeextended.此面是否有特殊要求,能否有頂針印PleaseconfirmwhetheritisacriticalsurfaceornotandifwecanhaveE.J.pinmarksonit.P.L面開在此處,模具上會有尖角和刀口,對模具壽命有影響.Therearesharpedgesifwesetthepartinglinehere,Itwillreducethetoollife.加大拔模角,以便脫模順利Wesuggestenlargingthedraftangletohelpreleasethetool.GATE做在此處的話有兩個缺點:1.蓋子打開時可以看到GATE的修剪部位;2.兩個斜銷在同一側(cè),頂出也不是很平衡.Therearetwoproblemsifthegateistobedesignedinthisarea:a).Itiseasytoseethegatemarkwhenyouopenthecap.b).Theejectorsareunbalancedwhentwoliftersareonthesameside.GATE做在此處的話.蓋子打開後看不到GATE的修剪部位Thegatemarkisnotvisibleifthegatepositionisdesignedlikethis.如果GATE一定要做在你們指定的位置的話,那還不如做在這一側(cè),這樣的話還可以減小這個位置的縮水Ifyouinsistthatthegatepositionhastobeliketheoriginaldesign,thenwewouldfurtherrecommendtohaveittotheareaindicatedsoitcanavoidashrinkprobleminthisarea.在此處GATE做潛頂針的話,背後的外觀面會有沖料痕,而且成品又是黑色的,會最明顯.Ifthedesignofthegatehastobeasub.Gate,thenthebacksurfaceofthepartwillhaveseriousflowmarksduetotheblackcolor.P.L開在此處不合理,模具加工困難,P.L應(yīng)改為和圖示的一樣ThisareaisnotsuitabletohaveaPartinglinebecausethetoolwillbecomemorecomplicated;therefore,werecommendtohavethePartinglineasindicated.產(chǎn)品粘母模的機會很大,能否在公模加倒勾,拉料頂針或者公模保留E.D.M紋,開模時使成品留在公模一側(cè)Thereispossiblestickingoncavity;therefore,pleaseconfirmwhetheritcanmakeundercuts,snatchpinsorleavecoarseE.D.M.onthecoretosnatchtheparton此處料厚段差很大,成品表面會有應(yīng)力痕,是否接受
Pleaseconfirmwhetheritisacceptabletohavestresslinesonthesurfacebecausethethicknessisnotequal.請注明何處為外觀面,能否提供2D圖和注意事項.Pleaseadvisewherethecriticalsurfaceis.Pleasealsoprovideusa2Ddrawingwithcriticaldimensions.紅色所示處是有問題的地方,請?zhí)貏e注意Pleasenotetheredhighlightsbecausethoseareashaveproblems.成品設(shè)計此處有問題,建議如下圖所示修改Wewouldsuggestusingtheattachedpartdesignasthecurrentdesignhasproblems.此處改為一個球形的凹槽Wesuggestmodifyingitasagloberecess.圓柱特征要有一半不可以拆在滑塊裡,以防拉斷thisissueisthesameasno.31此處大滑塊上走小滑塊,小滑塊要先退,大滑塊要做延遲Theinsidesmallslideblockwillrecedefirstandtheparentslideblockhavetopostponesliding.滑塊要用液壓油缸抽芯以保証開合模順序Theslidepinswilluseanoilcylindertoassurethattheprocessisinproperorder.這個面有裝配,加料的話裝配時會頂住,如圖所示W(wǎng)ecannotaddmaterialtothissurfacebecauseitwillintervenebetweenthetwopartswhenitisassembled.Pleaseseethesketchattached.可降低斜銷面,增加成品些許肉厚來做變化Todescendthesurfaceoflifterinordertothickenthepart.一半做斜銷,一半做自然Onehalfsidewillhavethelifterandtheotherhalfwillbesolid/nature.此處兩個柱子重疊,有倒勾,不能做自然,要做SLIDEThesetwobossesareoverlappingwithundercutthereforeitcannotbemadeassolid.Wesuggestmakingitwithaslideblock.此處強迫頂出Thisareaneedsforceejection.公模兩段開模,這個地方先退Herewillbeadoubleejectionforforwardandreceding.此處做鑲件會有夾線,能否接受Pleaseconfirmwhetheritisacceptablethattherewillbeasplitlinehere.此面公母模1度靠破,會有段差,可否接受Pleaseconfirmwhetheritisoktohavemismatchtotheareawherethereis1degreeofshutoffinCore/Cavityside.這個尺寸能否加大Pleaseconfirmwhetherwecanenlargethisdimension.此處加一個凹槽,膠片的彈出效果會更好一些,試模後看裝配的效果再做修正Itwillaffecttheelasticofthefilmbetterifweaddarecess.Seehowitwillaffecttheassemblyparts,andthenmakeyourdecision.此處有倒勾,建議將剖面線所示部位CUT即可避免此處的倒勾Thereisanundercuthere,wesuggestcuttingouttheindicatedpartasithighlightedtoavoidanundercut.成型後SUBGATE要修平Thegate(subgate)needstobetrimmedevenlyafterbeingmoulded.此處倒勾先垂直頂出,之後再手動取出Thisareaoftheundercutneedstobeejectedvertically,thentakenoutmanually.67.這兩個面都有滑塊,GATE改在此處改不到Thegateisnotsuitableinthisareabecausetherearetwoslidingblockssealingoffthisarea.此處加做一個旋轉(zhuǎn)GATE,射出時方便調(diào)整成品的品質(zhì)Wewouldsuggestplacingarunnershut-offinserttoadjustthevolumeofpartfilling.此倒勾在滑塊上強迫脫模,倒勾是否可以減小到0.6Thisundercutwillbeforceejectedout,Pleaseconfirmwhetheritcanbereducedto0.6mm.此柱子無法脫模,請確認是否是在轉(zhuǎn)圖時錯位,能否提供客戶的原始圖檔data.Thisbossisnotreleasable.Pleasecheckthefileagainandifpossible,pleasre-sendustheoriginaldraft.此柱子是實心的,會縮水Thisbosswillshrinkbecauseitisasolidboss.這個面是否要咬花,咬花番號是什麼,最小的拔模角要多大Pleaseconfirmwhetherthissurfaceneedstobetexturedornot.Pleaseadvisetexturespecs.Also,what'sthemin.draft.這個面是否要打光,貼標簽Pleaseconfirmwhetherthissurfaceneedstobepolishedandstuckonasticker.紅色顯示的幾個面拔模角太小,出模時會拉傷,建議加大拔模角Theredhighlightedareahasaproblemofasmalldraftangle.Wesuggestenlargingthedrafttoavoidcausingdragmarksonthepart.此RIB太薄,會填充不足Thisribcannotbefilledproperlybecauseitistoothin.此RIB太厚,會縮水Thisribwillhaveashrinkproblembecauseitistoothick.此處倒勾出模困難,建議先不做倒勾,成型後再二次加工,但要做治具,費用要另外算Thereareproblemswiththiscurrentdesign,werecommenddoingthisundercutasanalternativebuttherewillbeadditionalcosts.柱子底部都要做火山口Thebaseofallbossesrequireacratertoavoidshrinkage.鑲件,P.L.面有充足排氣坑,P.L.面要開環(huán)形排氣槽,并能將氣體排到模外。Insert/PLshouldhaveadequateventing,PLshouldhavearoundslotforventing.頂棍孔鑲件端面距離底板面0,5mm,攻m20牙;thesurfaceofKOinsertshouldbelowbottomplate0.5mm,threadM20.回針,中托司與模胚部份避空0.5mm;RP,EGPshouldhave0.5mmgapwiththemoldbase.排氣槽距封膠位10-15mm;Ventingslotdistancefromthesealoffposition10-15mm運水進用E,運水出用S;Intake"E",Outtake"S"底面板均要有隔熱板,DME規(guī)格1/4厚;Top/Bottomplatemusthaveinsulatorplate,DMEstandard1/4'H吊環(huán)要在模具的重心(保證吊模時的平衡);Eyeboltshouldonthecenterofthemold(forbalance)吊模螺絲的位置要在前/后模部份的重心,保持平衡;Theeyeboltpositiononthecavity/coresideshouldonthecenterofgravityforbalance唧嘴分試模唧嘴/走模唧嘴;Spruetype:Trial/Delivery喉塞選用:NPT規(guī)格;PluguseNPTspec.中托司采用HASCO滾珠形式.UseHASCOballEGP水咀采用法國標準:1/4"的水咀寫:RPL08-1151JiffyUseFrenchStandard:1/4"mark:RPL08-1151全部使用英文和英制單位AllinEnglish&ImperialUnit請檢查內(nèi)模尺寸有否乘縮水
Arepartdimensionstoprintplusshrink?凡有電線通過的角位要改為R角,是否完成Allwiresprotectedfromsharpcorners
所有替換的元件必須是標準件。Allreplaceablecomponentsmustbestandardcomponents.是否加啤塑總計器?
Addshotcounter?一個復(fù)雜的模具,設(shè)計經(jīng)過周詳考慮,成功地克服了各種設(shè)計上的限制。Acomplicatedmouldwiththoroughdesignconsiderationtoovercomethenumerousdesignconstraints.所有移動的零件應(yīng)使用硬鋼料,行位必須用硬墊板和硬線條,而且必須有限位及定位鎖。Allmovingcomponentsshouldusehardenedsteel:allslidesshouldbeinstalledwithhardenedorlubricatedalloywearplatesandgibs,andwithpositiveslideretainer.BOM的內(nèi)容應(yīng)包含運水接頭,頂針和自制的零件.BOMincludingwaterfittings,ejectors&customcomponents.若沒有運水回路,斜頂為鈹銅。BeCuforliftersifw/owatercircuits。對應(yīng)的部件在前、后模平面視圖中鏡像Correspondingcomponentsmirroredatcore&cavity有否省光就出模
CheckpolishforlineofdrawfinishCorepullslotmechanisminstalledandO.K.模具須用多大吊機才可搬動Cranecapacityandloadingclearance.。經(jīng)流道及變形電腦模擬分析。Conductmoldflow&moldwarpanalysis.散件圖或3D模具圖Componentand/or3Dmoulddesigndrawing.若尺寸不重要,適量冷卻也可。Coolinglessimportantwhendimensionsarenotimportant.將一個標準四模腔大水口模具與一個四模腔倒轉(zhuǎn)大水口模具結(jié)合成為一套可于同一大小的注塑機,生產(chǎn)量可增加一倍的層板模具,并且可降低成本。Combineatraditional4cavityedgegateanda4cavitiesreversegatemouldswhichhelptodoublethemoldingcapacityandreduceproductioncost.此模具最大的特式是,可將模具分開變成兩套,在不同地方生產(chǎn),增加生產(chǎn)的靈活性。Canbeseparatedintotwoindividualmouldsformoldingintwodifferentmouldshops.由于全套模具均利用模具標準零件制成,在維修及換零件上比較方便。Consistsofallstandardmouldcomponentswhichfacilitatemouldmaintenance.出模方向的標示Diedrawcalledout標出前、后模距離,滑動部件滑動距離和塑件脫離的位置Dimensionalltheopening,travel&clearance是否使用DME運水接頭及編號
DMEegg.Waterfittingsrecessedandmarked?開箱后是否容易吊出模具及是否分開前/后模運輸?Deliveryrightsideup,orintwohalves
吊模孔尺寸,平衡,2邊都要有Eyeboltsizeandbalancein2sides出行程、行位、斜頂行程的標注Ejectionstroke&slide,liftertraveldimensioned。若有斜頂,做出分析。Ejectionstudyiflifteradopted頂出到極限位置。Ejectionextendedatthemost頂針導(dǎo)柱的安裝Ejectorguidepinsinstallation.重量大于50lbs的鑲件必須要有吊模孔。Eyeboltsforinsertsmorethan50lbs.邊緣型或直入型水口都可以接受。Edgegateorspruegaterequiringsecondaryoperationacceptable.斜頂和與其接觸的內(nèi)模或鑲件在硬度上有4度的差別(HRC)。4pointinHRCdifferenttolifterscontactingorcavitysteel。水口及水口頂針的4倍放大視圖,按實際尺寸標注。4Xsizesection,dimensionedtoreflecttheactualsize.常規(guī)、安全和搬運要求General,safetyandhandling建議模具用于鎖模力超過100噸的注塑機,或有1.5mm以下的頂針或頂出行程超過50mm時,應(yīng)裝上頂針板導(dǎo)柱。Guidedejectionrecommendedformouldabove100tonsclampcapacity,ejectorpinsof1.5mmorsmaller,orejectorstrokelongerthan50mm.邊釘插入模板有否頂著及加疏氣空
Guidepinclearedandvented?鑲件定位和編號以防止不正確的組裝。Insertskeyedandnumberedtopreventincorrectassembly.面角度要比行位斜邊角度大3度(<25度)。Jawangle3deg.morethananglepins(<25degree).在行位、斜頂、主要鑲件處保留足夠位置(空間)布置水槽。Keepenoughspacetorunwaterlineatslide/lifter/majorinserts.斜頂角度小于15度。Lifteranglelessthan15degree.斜頂桿直徑不能少于1"。Lifterrodsdia,lessthan1"是否已安裝限位制?Limitswitchintactandprotected.模坯和鋼料號的標注Mold-baseandsteeldimensioned斜頂鑲件最小5度插穿Minimum5deg.forshut-off.。動作機構(gòu)是否正確?Mechanismforsequence是否已安裝安全帶及噴上正確顏色在模坯上?Moldsafetystrapsinstalledandpaintedred
適宜應(yīng)用模擬的模具注塑過程,注射分析、壓力分布及溫度分布以確定最佳入水位置、流道尺寸和疏氣位置等。Mouldflowandsimulationshouldbecarriedoutforthebestgatelocation,fillinganalysis,pressuredistributionandheatdistribution.模具在設(shè)計上要做到盡快冷卻,上、下內(nèi)模高溫點應(yīng)該有個別的冷卻,應(yīng)有適量頂針。Mouldshouldbedesignedwithmaximumcoolingandwithappropriateamountofejectionpoints.模具能夠全自動生產(chǎn),大的零件應(yīng)由機械手拿出。Mouldshouldbeabletorunfullyautomatic.Largepartshouldbepickedupbyrobot.模具經(jīng)過測試,符合預(yù)定的Cpk質(zhì)量標準。MouldshouldbetestedtomeetadefinedCpkqualitystandard.模具應(yīng)具備可以預(yù)防意外損害及錯誤安裝等安全特性。Mouldshouldhavesafetyfeaturestoprotectaccidentaldamage,incorrectassemblyandsetupofmould.上、下模需要精確配合或有擦位的地方,模具一定要有直身鎖。Mouldhalvesrequiringaccuratealignmentofcoreandcavity,andshutoffshouldhaveappropriatepartlinelocks.需要加熱的模具,必須有隔熱板。Mouldrequiringheatingshouldhaveinsulatorplate.模具最好能自動生產(chǎn),模具盡可能自斷水口。Mouldpreferredtorunautomatic;self-degatingwheneverpossible.模具必須穩(wěn)定位置如有凸出物請加腳座,是否完成?Noobstructionsonbottomsurfaceofmold
模坯長寬和模厚(模架的長寬)Overallmoldsizeofthemoldbase&shutheight出入水位有否打上IN、OUT字碼?
Outletsaccessibleandmarked"INOUTandNUMBER"畫出突出部
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