羅克韋爾工業(yè)自動化業(yè)務(wù)概述

1、Rockwell Automation Delivering Launch Value羅克韋爾工業(yè)自動化業(yè)務(wù)概述Systems and Solutions Business in China羅克韋爾自動化系統(tǒng)解決方案在中國Global Solutions with Professional Project Management全球資源共享專業(yè)化的項目管理服務(wù)! Professional Delivery Team專業(yè)化的項目團隊40+ PM with 100% PMP certification 40 位+ 具備PMP資質(zhì)的專業(yè)項目經(jīng)理200+ Engineers, 70% with over

2、 5 year automation experience 200 位+ 具備5年以上自動化行業(yè)經(jīng)驗的專業(yè)工程師30%+ Engineers with PMP certification 30%以上的工程師具備PMP資質(zhì)Professional Project Management專業(yè)化的項目管理Follow global Quality Management System 遵循QMS質(zhì)量管理體系iPM methodology based on PMI PMBOK 遵循iPM 全球項目管理iPE Management Process 遵循iPE 流程管理Capabilities 年執(zhí)行能力50

3、0+ projects execution in annual basis 500+ 項目同時順利實施10+ multimillion projects in parallel execution 10+ 數(shù)百萬美金以上大項目同時順利實施5 Engineering Center5個工程中心* Shanghai *上海* Xian *西安 * Beijing *北京* Guangzhou *廣州* Taiwan *臺灣IS Delivery Team in China羅克韋爾信息化解決方案在中國Rockwell Automation CSM in China全球支持 服務(wù)到家 專業(yè)放心Safet

4、y Services安全服務(wù)Lifecycle Extension & Migrations生命周期延長及升級Online & Phone Support在線和電話支持OnSite Services現(xiàn)場支持服務(wù)Repair Services維修服務(wù)和更換部件Training Services培訓(xùn)服務(wù)MRO Asset Management資產(chǎn)管理服務(wù)Network & Security Services網(wǎng)絡(luò)支持服務(wù)Shanghai Remote Support Center 上海遠(yuǎn)程支持中心 Dalian Connected services 大連互聯(lián)服務(wù)中心4 Training Center

5、s 四個培訓(xùn)中心 80+ Service Engineers & Dedicated Instructors 80+個服務(wù)工程師/專業(yè)講師 Shanghai Repair/Remanufacturing Centers 上海再制造及修理中心Service Consultant Team 專業(yè)咨詢團隊Optimize Your OperationProtect Your Investment優(yōu)化您的運營保護您的投資Why Rockwell為何選擇羅克韋爾自動化5 Key Areas of Launch Value我們傳遞的五大核心價值Support Hardware and Software d

6、evelopment and training in EU and OEM&SI both sidesRockwell Automation Control Specification Tour控制標(biāo)準(zhǔn)Factory Smart Machine Integration with IOT thought EtherNet/IPIOT 工業(yè)以太網(wǎng)Different Welding Process and robot, The same Rockwell safety control system EtherNet/IP network, realize 100% automation rateAl

7、uminum laser welding technology100% automation rateFanuc RobotRiveting bonding technology100% automation rateABB RobotSpot Welding100% automation rateKUKA RobotEOIDrivesIOsRobotsWeighingRFIDAutomation Device LevelOffice & Information NetworkAutomation Control LevelDCSEOIPLCHMIOTITWebFTPMailVoice/Vid

8、eoWirelessICT technology MagneMotion in Automotive直線電機輸送系統(tǒng)Kuka PULSE 500 System - Body in White Transfer ConveyorKuka BOLT System - Buffer Overhead Liner Transfer Reliable: Greater reliability and up-time due to few mechanical wear parts(99% less downtime than legacy system)Speed: The ICT Conveyer t

9、ransfers 22 ft. (6.7M) in 3.2 Seconds. (45% faster)Safer: E-stop conditions are faster time to stop than current friction based systems. Energy Efficient: Lower energy cost by 25% for just the transferLess space: Due to speed and flexibility of both the carrier and pallet systems. (1 body save 50-80

10、 robots, 1 - Football field) Low Maintenance cost: Zero maintenance for Chassis and Node controller($40,000/week)EV are revolutionizing auto production電動汽車正在革新汽車生產(chǎn)EV Manufacturing Application Expertise電動汽車應(yīng)用經(jīng)驗ICT technology MagneMotion in EV Battery直線電機輸送應(yīng)用于動力電池Layout of Stack & Tap welding logistic

11、 Stack LineTap welding LineTop view- Specific : 1) 30 carriers on Tap welding line will move same time. 2) Turn table(2set) is adapted because of mechanic(LMG) design issue 3) Stack line is composed of 9 stack loading zone #1 Stack Line : 40m #2 Tap welding Line : 22m #3 Carrier Return Line : 45m Ca

12、rrier Return LineQS100 LSM (Liner Synchronous Motors)Live Data / Linx / GatewayProcess DataEnergy DataIntegration LayerMES Open PlatformMES FFP APPSCAD/PLMWarehouse ManagementDetailed SchedulingCMMSMaintenance Mgmt Reporting & AnalyticsAR/VRERPPlant Floor I/O TransactionsShop Controller| Modular Fra

13、meworkAuto Id ScannersRF, Barcode & VideoTorque ToolAndon Board業(yè)務(wù)驅(qū)動力Improving SPR Gun availability and throughput on the Dearborn Truck Plant$9.37M/yr increase in Rivet Gun Availability$0.85M/yr reduction in Operation Expenditure$10.22M saving in Total Value at StakeError advance alertPerformance an

14、d Process improvement成果業(yè)務(wù)敏捷持續(xù)運行$The Self-Piercing Rivet Guns data is to be used to generate context and provide advanced warnings of the faults and benchmark performance between feed type systems. 解決方案IoT 數(shù)據(jù)可視化智能化制造案例：福特汽車實現(xiàn)智能制造用戶洞察成本VW GROUP ENGAGEMENT CLUSTERSICT technology MagneMotion in EV Batte

15、ryProject DescriptionTotal 4 equipment data types of equipment status, production, alarming, and tooling, and 900 points data collectionTotal 2 Non-Public FANUC data type of servo and spindle, and more than 100 points data collectionReal time equipment visualization and production monitoring Dashboa

16、rd showing for KPIs such as OEE, Downtime etc. Multiple data summary reportEquipment management to send alerting to maintenance peopleFANUC open protocol to get Non-Public dataDifferent dashboard for dedicated different roles Challenges2 weeks POC to verify ThingWorx platform capability and RA imple

17、mentation capability3 ThingWorx embedded manufacture Apps configurable and flexible capability showing4 FANUC CNC machines and Mitsubishi PLCs connection and data collection3rd party IIoT approach to collect and collect Non-Public data from FANUC CNC Multiple dashboard showingWon DF Nissan pilot pro

18、ject after POC evaluation1st IIoT total solution and RA ASG lead to build our delivery capability and strengthGood sample of Co-Selling project between RA and PTCHuge potential to extend ThingWorx platform and solution to DF Nissan Guangzhou, Changzhou, and Wuhan sites, and even DF groupBuild close

19、relationship and deeply involve PTC traditional partners to POC and pilot projectChangAn Auto IIOT Platform SelectionTo Build Intelligent and Transparent IIOT Platform ChallengesNo unified management application platformComplex plant floor asset managementExtensive energy management Extensive spare

20、part managementNeed to reduce Unplanned downtime and costNeed to improve operation and management efficiencySolutionVisualize the plant floor assets operation status by asset advisorCrystal OEE by Production KPILeverage the optimized thing model to streamline the plant floor operation data and uploa

21、d to the Enterprise data lake where predictive maintenance solution implementedTo make equipment data protocol standard OutcomeReduce unplanned downtime；Lower the plant floor asset maintenance cost；Boost confidence in the digital transformation journeyBuild up centralized platform to manage all data

22、 and informationProvide more efficient tools to provide APP and Analytics to meet business need. Strategic Partnership Offering對長期合作伙伴的投資計劃Hardware & SoftwareFree Spare Parts During LaunchFree Global Software LibraryFree X Year Extended WarrantyLaunch SupportFree Hardware & Software SpecificationsFr

23、ee Program ManagementFree OEM Coordination & Engineering SupportStartup SupportX000 Hours of Free Engineering SupportFree Engineer & TechnicianTrainingFree 24/7 Phone Support During LaunchGlobal Automotive Project Experience全球汽車行業(yè)案例EMEA800+ ProjectsAsia Pacific(65% in China)750+ ProjectsLatin Americ

24、a500+ ProjectsNorth America2000+ ProjectsProjects include: 項目包括Engineering Integration Management全廠電氣 工程控制Information Solutions 數(shù)據(jù)采集 Andon AVI MES 大數(shù)據(jù)Discrete Plant Applications離散工藝應(yīng)用Power Solutions 電控驅(qū)動解決方案Energy Solutions 能耗管理解決方案4000+ Projects Engineered Globally 全球 超過4000個已經(jīng)交付項目Global EV & Batte

25、ry References全球電動汽車和動力電池案例Rockwell Automation Majority Customers in Automotive 羅克韋爾自動化主要汽車客戶群Global Brand全球化制造商Local Company本土車企Rockwell Automation Mainly Auto OEM&SI partners in China 羅克韋爾自動化主要的線體集成商合作伙伴Global Line BuilderBattery cell AssemblyPaintGAPressBodyChina local OEM&SIBattery modular&packVa

26、lue Delivered to Automotive 羅克韋爾自動化助力汽車行業(yè)釋放新動力Enabling the Connected Enterprise! 推進互聯(lián)企業(yè)的快速落地執(zhí)行Program Launch 項目啟動運營Manufacturing Flexibility 柔性制造Production Optimization 生產(chǎn)優(yōu)化Asset Reliability資產(chǎn)可靠度Specifications / Project Books 技術(shù)規(guī)范 / 實施指南Network Design 工廠網(wǎng)絡(luò)設(shè)計Supplier Assessment & Selection 供應(yīng)商評估與甄選Supplier Launch Meeting 供應(yīng)商啟動會Support Plans 支持計劃Start-up Support 啟動服務(wù)Training / Enablement Plan 培訓(xùn) / 實施輔導(dǎo)計