遙控行車操控人員培訓課件

1、Drivers Training forRemote Controlled Overhead Crane遙控行車操控人員培訓SWL 20 mtCRANE COMPONENTS 行車的組成Live Rails Collector GearLong Travel DriveCross TravelHoist Hook BlockPMA 1234Hoist RopeMain Isolating SwitchBridgeXT CrabMotion & Protective PanelLoad NoticeCRANE DRIVERS RESPONSIBILITIESDrivers to care for

2、 the safety of themselves and anyone working in the area of the crane操作員應關注其自身和所有在行車工作區(qū)域其他人員的安全Any problems with the crane to be reported immediately so that it can be fixed 應立即匯報任何有關行車的問題以便于及時修復行車操作員的責任CHECKLIST Before Switching On PowerBefore Switching On the Main SwitchMake sure the main switch i

3、s off and place your tag on it確認主開關是斷開的并掛牌Make sure the bridge is clear and inspect the crane for loose material確認大梁上無雜物并檢查有無松動部件12BAHAYA檢查表在接通電源前在合上主開關前Check that the hoist ropes are positioned correctly on the drum and sheaves檢查吊繩是否正確的位于卷筒和滑輪上When the hook block is fully lowered, ensure there is a

4、 minimum of 2 turns of hoist rope on the drum當?shù)蹉^在最低處時，確認在卷筒上至少還有兩圈吊繩3CHECKLIST Before Switching On Power檢查表在接通電源前And any obvious mechanical problem to be reported to your supervisor immediately任何明顯的機械問題應立即向你的主管匯報After making these checks and if everything is clear, switch on the main isolating switc

5、h, remove your tag and press the start button在做過以上檢查后如果沒有問題，合上主分斷開關，移去你的掛牌，按下啟動按鈕45CHECKLIST Before Switching On Power檢查表在接通電源前Hoist Motor Tripped卷揚馬達跳閘6The Full current Hoist Limit Switch卷揚限位開關Full current Limit Switch Tripped卷揚限位開關跳閘CHECKLIST After Switching On Power檢查表合上電源后Shunt Limit Switch 分流限制

6、開關Level Bar水平棒 Full current Limit Switch 過電流限制開關Hoist Motor卷揚馬達Any Problem Notify Your Supervisor任何問題，通知你的主管XY7CHECKLIST After Switching On Power檢查表合上電源后Normal Operation of Full Current Limit Switch過電流限制開關的正常運行 500 mm8Brake Test制動裝置測試CHECKLIST After Switching On Power檢查表合上電源后Heavy Load重物LIFTING HAZA

7、RD 提升危險Keep Fingers Clear When Lifting在提升時小心你的手指Dont Stand Under Loads 不要站在重物下面LIFTING HAZARD 提升危險TO RAISE THE LOAD 提升重物Ensure The Hoist Hook Block Is Directly Above The Load 確保卷揚吊鉤直接在重物上方SWL 6TPMA 1234SAFE OPERATION OF CRANE 行車的安全操作Avoid Creating A Swinging Motion On The Load Whilst Handling 在負荷運行時

8、避免產生擺動SWL 6TPMA 1234Chase & Catch a swinging load跟隨并抓住擺動的負荷BAHAYAPARKING THE CRANE 停止行車運行2. Remove the load from the hook從吊鉤上移去重物3. Press the STOP button按下停止按鈕4. Switch off power at the main isolating switch斷開主分斷開關1. Park at designed location 在設計的地方停止 2.5mLIFTING FLAT PRODUCTS 提升板材USING EYEBOLTS 使用吊

9、環(huán)螺栓LIFTING LONG LOOSE BUNDLE 提升長而松散物品 Pair of Double Wrap Basket Hitches兩頭使用雙股捆邦Single Double Wrap Basket Hitch單一雙股捆邦Choker hitches are unsuitable for long loose bundleChoker hitches不適合用于長而松散物品GENERAL VISUAL SIGNAL 常用視覺信號RAISE提升GENERAL VISUAL SIGNAL 常用視覺信號INCH挪動LOWER向下TRAVEL移動STOP停止INSPECTION OF SLI

10、NGS 吊索的檢查Open the rope for inside inspection打開繩索進行內部檢查INSPECTION OF SLINGS 吊索的檢查Select The Correct Slings選擇正確吊索Do Not Drag Sling from Beneath A Load不要在有負荷情況下拖動吊索Ensure Load Is Correctly Slang確認負荷正確地吊裝No Loose Items & Pack Sharp Edges沒有松動和鋒利邊緣GENERAL INFORMATION 一般信息When Shortening A Sling Use A Back

11、 Hook.Do Not Tie Up要縮短吊索時使用后備的鏈鉤不要打結Before Taking The Weight Make Sure Chain Links Are Straight在提升重物時確認鏈條是直的USE OF LIFTING CHAIN 使用提升鏈條Always Use An Approved Link When Using Chain Sling在使用鏈條吊索時要使用認可的連接Faulty Chain Due To Being Stretched (sign of overloading)鏈條因為伸長而失效（過載信號）Unapproved welded mild stee

12、l link of no known SWL在不知道SWL下使用沒有認可的焊接過的連接Herc-Alloy link of known SWL在知道SWL下使用Herc-Alloy 連接MasterlinkUSE OF LIFTING CHAIN 使用提升鏈條MENYAMBUNGKAN RANTAIHammerlock Shackle鎖臂束縛物Shackle 束縛物D ShackleD束縛物Bow ShackleBow束縛物You Are Prohibited To Repair or Modify Lifting Equipment /Accessories禁止修復/更改提升設備/附件All

13、 modification and repair works can ONLY be done by certified personnel只有有資質的人員才能從事更改和修復工作CORRECT & INCORECT USE OF EYEBOLTS正確和非正確地使用吊環(huán)螺栓LOADLOADLOADLOADLOAD STABILITY 負荷穩(wěn)定性Dragging From Beneath Load在負荷之下拖動Knotted To Shorten打結用來縮短Knotted To Form Eye打結形成 魚眼狀Improper Joining不正確連接Water or Rusty Steel水或生

14、銹鋼鐵AshesChemical化學品ABUSE TO BE AVOIDED 避免不正當?shù)氖褂肨he Most Common Abuse To Sling Is吊索最常見的不正當使用是.Leaving sling on the floor for trucks and other machine to run over them吊索放在地上被車輛或其它機械壓過NOT PACKING the corners沒有包裝的角Formula or Rule of Thumb To Calculate The SWL of Ropes and Chains公式或拇指法則用來計算繩索或鏈條的SWLSAFE

15、WORKING LOAD (SWL)落安全工作負荷（SWL）MEASUREMENTS 測量 All diameters Are Measured In Milimetres (mm)所有直徑用MM來測量All Weight Are Calculated In Kilograms (kg)所有重量用Kg來計算Diameter in mm squared = The Weight in Kg(Diameter)2 = SWL Kg Example: For a 12mm diameter rope.SWL = 12 x 12 = 144 Kg.FORMULA SWL Fibre RopeSWL公式

16、纖維繩索SWL = D2FORMULA SIZE - Fibre Rope尺寸公式纖維繩索Choosing the correct rope for the loadFibre Rope Square Root of Weight Example : 900 Kg Load Rope diameter = 900 = 30 mm6 x 19 (6 Strands X19 Wires).6 x 24 (6 Strands X 24 Wires).6 x 37 (6 Strands X 37 Wires).WIRE ROPE CONSTRUCTION金屬繩索結構StrandWireFibre Co

17、re股鋼絲纖維繩芯8 Times Stronger Than Fibre.(Diameter)2 X 8 = SWL Kg Example: For a steel wire rope of 15mm diameterSWL = 15 X 15 X 8 = 1800 KgFORMULA SWL Steel Wire RopeSWL公式鋼絲繩索SWL = 8D2FORMULA SIZE Steel Wire Rope尺寸公式鋼絲繩索Square Root of the Load Divide by 8Example: 5000 Kg load= 5000 8= 625 = 25 mmThe di

18、ameter of steel wire ropeSWL = 8D210 % OF THE WIRES BROKEN IN A LENGTH OF EIGHT TIMES THE DIAMETER在繩索直徑8倍長度內有10%的金屬線破損STEEL WIRE ROPE DESCARDING FACTOR鋼絲繩索廢棄因素Example : 6 X 19 Construction 20mm Diameter6 X 19 = 114 wires10% of 114 wires = 118 X 20 MM = 160 MM11 WIRES BROKEN OVER A LENGTH OF 160 MM D

19、ISCARD SLINGSTEEL WIRE ROPE DESCARDING FACTOR鋼絲繩索廢棄因素123456789101112Nine Times Stronger Than Fibre(Diameter)2 X 9 = SWL (Kg) Contoh: Garispusat = 18mmSWL = 18 x 18 x 9 = 2916 KgFORMULA SWL - Chain Grade 30SWL公式30等級的鏈條SWL = 9D2Grade 30 Chain = 9 Times Stronger Than Fibre RopeGrade 40 Chain = 12 Times

20、 Stronger Than Fibre Rope Grade 60 Chain = 18 Times Stronger Than Fibre Rope Grade 80 Chain = 24 Times Stronger Than Fibre Rope Formula For Different Grades0.3 X Diameter2 MM X Grade of ChainOr SWL = 0.3 x D2 x GradeFORMULA SWL - Rantai Gred PelbagaiSquare Root of The Weight (Kg) Divide By The Grade

21、 of ChainExample : Weight = 5400 Kg & Grade = 40 FORMULA SIZE Chain of Different Grade尺寸公式不同等級的鏈條W = 12D2Diameter of Chain = Weight 0.3 X Grade = 5400 0.3 X 40 = 21.2 mmSLING ANGLE300 600 900LOAD FACTOR1.931.731.41LOAD FACTOR 2 SLINGS AT AN ANGLE2個吊索在同一角度下的負荷系數(shù)COMPARATIVE METHODS OF SLINGING.吊裝方法的比較

22、100%Full50% Half66.7% Third200% Double200% Double2 X 100%1.731.411.03003004504506006006009001200Not RecommendedUse A Lifting BeamFULL WRAP 完全纏繞1800 KG1200 KG900 KGSWLStraight LiftSquare Load Load Factor Reduced By HalfRound Load Load Factor Reduced By ThirdEveryone in the immediate vicinity is clear

23、 of the load & aware that the load is being moved所有直接相今的人員應清楚地知道負荷并意識到負荷地移動Gently take up the slack before lifting在提升前逐漸收緊Operate controls slowly & gradually操作控制要平穩(wěn)If load swing, “chase” and “catch” the load如果負荷擺動，“追趕”和“抓住”負荷Never leave a suspended load unattended, even for short period不要讓懸浮負荷不受看管，哪怕只是很短的時間Nobody stands under the load沒有人站在負荷下Raise hook or load sufficiently to avoid collision with other objects during horizontal movement在水平方向移動時，要小心地提升掛鉤或負荷以避免碰撞到其它物體Do NOT use “end stop” to stop the crane - continuous impact may weaken