計劃與調(diào)度供應鏈ppt課件

1、先進消費方案及調(diào)度 (APS)在半導體制造業(yè)中面臨的挑戰(zhàn)和機遇張濤(英特爾，上海) / 鄭力(清華，北京)12.2003 03 IE&EMAdvanced Planning / Scheduling (APS) in Semiconductor Manufacturing: Challenges and OpportunitiesMike ZHANG (Intel, Shanghai) / Li ZHENG (Tsinghua Univ., ).Supply Chain 供應鏈Advanced Planning/Scheduling (APS) 先進消費方案及調(diào)度Advanced Planni

2、ng System Case Study 先進消費方案系統(tǒng)實例Agenda 提綱.Supply Chain 供應鏈Advanced Planning/Scheduling (APS) 先進消費方案及調(diào)度Advanced Planning System Case Study 先進消費方案系統(tǒng)實例Agenda 提綱.Supply Chain in Semiconductor Manufacturing 半導體制造企業(yè)的供應鏈Material Supplier原資料供應商Retail銷售Capital Eqpt Supplier設備供應商Subcontractor分包商OEMProduction消費

3、Distribution派送.Reduce inventories 減少庫存Move to build-to-order 按訂貨制造Reduce planning cycle time 縮短方案制定時間Improve delivery performance 提高方案制定程度Focus on total Supply Chain Management (SCM) 專注于供應鏈整體優(yōu)化Collaborative planning and execution 整合方案和執(zhí)行SCM Trend in Semiconductor Manufacturing 半導體制造企業(yè)供應鏈管理趨勢.Supply

4、Chain 供應鏈Advanced Planning/Scheduling (APS) 先進消費方案及調(diào)度Advanced Planning System Case Study 先進消費方案系統(tǒng)實例Agenda 提綱.PurchasingSupply PlanSchedulingLogisticsPlanningOrder MgmtDemand PlanSupplyDistributionProductionProcess ControlManufacturing Execution SystemInfrastructuresSCM Strategic PlanReal-time Dispat

5、chingVirtual Factory PlanningSalesFrequencyMonth/QuarterWeek/MonthDay/HourMinuteSCM Architecture 供應鏈管理構架StrategyPlanExecutionSupply Chain Management.Semiconductor Industry: Challenges 產(chǎn)業(yè)現(xiàn)狀：挑戰(zhàn)Marketing environment changes dramatically. 半導體產(chǎn)業(yè)市場變化猛烈。企業(yè)必需縮短市場反響時間，特別是消費方案的制定周期。 The cost of equipments is

6、very high. 半導體配備本錢極高。主要設備運用率的提高，能為公司節(jié)省巨額開支。 Semiconductor manufacturing is among the most complex production problems encountered today. 半導體制造的復雜性和專業(yè)性，使其消費管理成為最具挑戰(zhàn)的課題。Many enterprises lack expertise in IE/OR to apply APS. 優(yōu)秀的消費管理系統(tǒng)需求先進工業(yè)工程運籌學成果支持。In China 中國國情： No domestic APS provider 無國內(nèi)APS提供者。國外A

7、PS提供者產(chǎn)品價錢高，效力尚未本地化Production Management: guesswork, manual work 消費管理：客觀臆斷、手工計算.Lack of supply chain visibility 企業(yè)供應鏈透明度低Inefficient production/distribution planning and execution 低效率消費/派送方案和執(zhí)行Long responsiveness TPT 客戶呼應速度慢Lack of flexibility 消費方案柔性差Lack of optimization 消費方案優(yōu)化程度差Poor on-time deliver

8、y 低及時交貨率High inventory, low turnover 高庫存、低周轉(zhuǎn)率Competing management objectives 相互矛盾的消費管理目的Production Management: Current Status 消費管理現(xiàn)狀.Solution (Resource: ITRS*)處理方案源自ITRS*Significant improvements in factory planning/scheduling are required. 必需經(jīng)過先進消費方案和調(diào)度系統(tǒng)來提高半導體制造的消費率Improvements in factory forecasti

9、ng and flexible factory information/control systems that can change with business conditions must be developed and implemented. 必需改良工廠的需求預測，建立柔性的工廠信息和管理軟件系統(tǒng)，使得工廠產(chǎn)能可以隨著市場環(huán)境的改動而改動 scheduling and dispatching must be developed to improve equipment OEE and extendibility. 必需探求和開展消費調(diào)度和分派技術，以改良配備的利用率，提高工廠的可

10、擴展性* International Technology Roadmap of Semiconductor 國際半導體技術道路圖 - 半導體技術權威資料.Data Sources (ROO)RoutingProductsBOMResourcesDemandData Storage (ROR)APS SolverAPS SystemsPlanLong-RangeMid-RangeDaily/Weekly ChangeScheduleDispatchAPS Architecture先進消費方案及調(diào)度之構架LP/MIPSimulation/ Rule-basedJ2EE/ .Net.Unified

11、 Data Model (UDM) 一致數(shù)據(jù)模型Fast Solve Speed 快速求解Multiple Levels of Optimization 多層次優(yōu)化Rapid Implementation 易于實施High Reliability 高可靠性Customer-Oriented Solution 面向用戶的處理方案Strength of “What-if Capability 強大假設分析才干Advantage of APS先進消費方案及調(diào)度之優(yōu)勢.Supply Chain 供應鏈Advanced Planning/Scheduling (APS) 先進消費方案及調(diào)度Advance

12、d Planning System Case Study 先進消費方案系統(tǒng)實例Agenda 提綱.APS Planning System “X 先進消費方案系統(tǒng)“XAssembly & Test Manufacturing Capacity Planning Tool used in mid-range horizon (next half year) 芯片封裝消費方案決策支持軟件系統(tǒng)Modeling Supply Chain from Assy to Test with inventory control 決議工廠的設備投資和庫存程度，是半導體消費控制及管理軟件中最中心的部分Optimizi

13、ng Virtual Factory / subcontractors capacity with one demand signal 整合優(yōu)化工廠內(nèi)部和外包商的消費才干.Industry Benchmark行業(yè)對比Critical Success FactorIndicatorRangeMedianBICAPS Planning System “X”SpeedFrequencyWeekly - QuarterlyQuarterlyWeeklyWeeklyCycle time1 5 days1 day1 day1 hourAccuracyHorizon6 months 2 years6 mon

14、ths6 months6 monthsEfficiencyToolExcel - LegacyExcelLegacyAPSResource: PricewaterhouseCoopers. Surveyed companies include: Intel, Texas Instruments, Motorola, NEC, Fujitsu, National Semiconductor, Conexant, and Fairchild Semiconductor.Benefits of “X System Application “X系統(tǒng)的優(yōu)勢Faster: Shorten Capacity

15、 Planning TPT; Improve responsiveness 更快：消費方案周期；客戶呼應速度Better: Optimize Virtual Factory resource utilization; Minimize material inventory 更好：提高設備利用率；減少庫存量Cheaper: Save huge amount of man hours 更廉價：節(jié)約大量用于制定消費方案的人力本錢.Summary總結Production Management in semiconductor manufacturing faces serious challenges

16、 nowadays目前半導體消費管理面臨嚴重挑戰(zhàn)Many great opportunities for APS! 同時也為APS培育了無數(shù)機遇！.Q & A .Backup附件 .采購供應方案消費調(diào)度系統(tǒng)物流方案消費方案系統(tǒng)訂單管理需求方案供應物流消費過程控制系統(tǒng)整合共享信息平臺實施戰(zhàn)術戰(zhàn)略供應鏈戰(zhàn)略規(guī)劃系統(tǒng)消費實時分派系統(tǒng)虛擬企業(yè)消費管理系統(tǒng)銷售供 應 鏈 管 理方案頻率虛擬企業(yè)消費管理：月/季度消費方案：周/月消費調(diào)度：小時/天消費實時分派：分SCM Architecture 供應鏈管理構架.芯片封裝消費方案決策支持軟件系統(tǒng)決議工廠的設備投資和庫存程度人員配置，是半導體消費控制及管理軟件

17、中最中心的部分整合優(yōu)化工廠內(nèi)部和外包商的消費才干提供供應鏈管理診斷分析工具先進消費方案系統(tǒng)引見.智域方案的優(yōu)勢 * 資料源自PricewaterhouseCoopers；參與對比的公司包括：Intel, Texas Instruments, Motorola, NEC, Fujitsu, National Semiconductor, Conexant, and Fairchild Semiconductor智域方案的優(yōu)勢包括：更快：消費方案周期；客戶呼應速度更好：提高設備利用率；減少庫存量；消除人為錯誤；加強方案靈敏性更廉價：節(jié)約大量用于制定消費方案的人力本錢主要因素范圍平均水平最好水平智域

18、計劃表現(xiàn)速度：處理頻率每周一次 每季度一次每周一次每周一次每周一次速度：處理時間一天 五天一天一天 一小時 計劃時間尺度6 個月 18個月6個月6 個月6 個月效率：分析工具數(shù)據(jù)表格；軟件包數(shù)據(jù)表格軟件包軟件包.芯片制造業(yè)(Fab)投資.DemandSales Forecasts & OrdersBill of Materials (BOM)RoutingsProduction RoutingsProductsRaw Material, WIP, Finished GoodsInventory LevelsResource AvailabilityAvailable Labor WorkpatternsProduction Capacities, Set-up Rqmts, etc.Business RulesAPS Inpu