生產(chǎn)中斷、維修

1、1Foreign Body生產(chǎn)中斷、維修Line Stoppages, MaintenancelWell established procedurelTraining to personnellSupervision during breakdownlDocumentation/information of incident to all concernedlMake a checklist routine maintenance partslPlant release to be done by a team of Prod./Eng. & Q.A. after major M&Rl建立好的

2、控制程序l員工的培訓(xùn)l生產(chǎn)中斷期間的監(jiān)控l關(guān)心事故的全過程l制訂維修零部件的常規(guī)檢查表l大修后應(yīng)由生產(chǎn)部、工程部和質(zhì)量保證部組成的放行小組放行后再生產(chǎn)2Foreign Body清潔工具 Tools for cleaningl避免在生產(chǎn)區(qū)使用百潔布或抹布l不要使用帶木柄的或生銹的刮鏟，推薦由塑料柄的來替代 lAvoid the use cloths/green scrubbers inside linelDo not use scrapper with wooden handle or rusty, plastic is strongly recommended instead of wood3

3、Foreign BodyFB Source - Improper Cleaning ToolsMetallic BallGreen Scrubbers4Foreign BodyFB Source - Improper Cleaning Tools5Foreign BodyFB Source - Improper Cleaning Tools6Foreign Body來源于原材料/包裝材料 Raw/Packaging Materials as a Source7Foreign Body來源于原材料/包裝材料Raw/Packaging Materials as a Source原材料的標準供應(yīng)商的

4、聯(lián)絡(luò)：友好合作、審計、技術(shù)支持，幫助他們提高產(chǎn)品質(zhì)量收貨時檢查，及時反饋信息注意包裝的外形包裝材料：損壞的玻璃容器、破損紙箱無卡釘Raw Material specificationsLiaison with the suppliers -partnership/audits/technical support, to help them to improve qualityInspection at reception - prompt feedback Outer pack - condition/packing Packaging material - defective glass/b

5、reakageCartons - staple free8Foreign Body來源于返工料 Rework as a Source - I 處理返工料時如果不加以保護異物很可能進入Foreign bodies are likely to go into products if no precautions are taken during rework9Foreign Body來源于返工料 Rework as a Source - II 10Foreign Body來源于返工料 Rework as a Source - II11Foreign BodyEstablish Control Pr

6、ocedureTrain personnel down the lineProper label on rework bagsInspect while tipping. Ensure control in lineProper documentation of rework usageUsage to be traceable i.e. date of rework generation/usage, manufacturing code, %use, etc.來源于返工料 Rework as a Source - III 建立控制程序在線培訓(xùn)員工正確標識返工料倒料時檢查，確保在線控制建立文

7、件詳述有關(guān)返工料的正確使用返工料的使用應(yīng)可追蹤，如返工料的生產(chǎn)日期、代號、 劑量等12Foreign Body誤用產(chǎn)品包裝容器 Misuse of product containers - I13Foreign Body誤用產(chǎn)品包裝容器 Misuse of product containers - II14Foreign BodyExamples of Housekeeping Color-coded containers15Foreign BodyGun for Food-grade Lubricant 16Foreign Body加工 - 規(guī)范 Processing - Practices

8、 - II17Foreign Body暴露的生產(chǎn)線/設(shè)備 Exposed product line/equipment加工 - 規(guī)范 Processing - Practices - III18Foreign BodyNo Welding of the Sieve Edge19Foreign BodyThe Conveyor with Tearing Edge 20Foreign Body加工 - 規(guī)范 Processing - Practices - IVReport foreign materials/loose/ missing parts No misuse of product co

9、ntainers/ packagingClean product containers before useRemove outer cover of material away from process areasPaper sacks and inner plastic bags for raw material to be easy open. No string/ rubber band Bring minute packaging material at usage point報告異物/疏松/丟失的零部件 不誤用產(chǎn)品包裝容器/材料產(chǎn)品包裝容器在使用前必須清潔移去加工區(qū)的包裝材料的外包

10、裝原材料的紙袋和塑料內(nèi)襯袋易打開。無 細繩/ 橡皮筋盡可能帶最少數(shù)量的包裝材料到使用區(qū)域21Foreign Body蟲害管理 Pest Management - I食品中必須避免存在蟲害 Must be avoided in food 22Foreign Bodyl肉眼檢查l線上的過濾篩、網(wǎng)l磁棒/金屬檢測器l及時處理垃圾l定期衛(wèi)生檢查l在近生產(chǎn)的嚴格區(qū)域內(nèi)，使用專用容器盛零部件l覆蓋暴露的生產(chǎn)線l刀應(yīng)用金屬鏈系住lVisual checkslIn line sieves / filterlMagnets /Metal detectorslTimely waste disposallRegul

11、ar hygiene auditslProvision of loose part boxes in critical areas near linelLid / Cover on exposed line lKnife with a chain with control procedure控制異物方法 - I Control of Foreign Bodies - Ways - I23Foreign Body控制異物方法 - II Control of Foreign Bodies - Ways - II lCleanliness on floors, vigilance on line l

12、Prohibit bring personnel belongings into production arealDefect display, giving proper & timely feedbacklSupplier Quality AssurancelPreventive maintenance/repairslEffective Pest Management System lFB Prevention Checklist- follow up, taking corrective action清潔地面，警惕生產(chǎn)線禁止帶私人物品進車間顯示過失，及時反饋供應(yīng)商的質(zhì)量監(jiān)控設(shè)備的維護/ 修理有效的蟲害控制系統(tǒng)跟隨預(yù)防異物污染檢查表，采取改正行動24Foreign Bo