陶瓷生產(chǎn)流程

1、廣東潮安派陶瓷業(yè)有限公司廣東潮安派陶瓷業(yè)有限公司陶瓷生產(chǎn)工藝流程陶瓷生產(chǎn)工藝流程The production process of potteryGuangdong Chaoan PITO Ceramic CO., LTDl起版雕塑起版雕塑lSince version sculpturel制樣品模，試樣，確版制樣品模，試樣，確版lPreparation of sample mould, sample, accurate versionl做硫磺母模，生產(chǎn)做硫磺母模，生產(chǎn)KS/石膏模印石膏模印lDo sulfur master mold, plaster mold printing product

2、ion KS/l土坯成型（滾壓，高壓，注漿土坯成型（滾壓，高壓，注漿,安裝）安裝）lAdobe molding (rolling, high pressure, grouting, installation)l修坯，上水（土坯）修坯，上水（土坯）lTrimming, Sheung Shui (Adobe)l登窯登窯 Gordon kilnl土坯素?zé)僚魉責(zé)?第一次燒成第一次燒成) lAdobe biscuit (first firing)l質(zhì)檢質(zhì)檢2：素坯挑瓷：素坯挑瓷lQuality inspection: pick 2 biscuit porcelainl拋光，手工打磨拋光，手工打磨lPo

3、lishing, hand polishedl質(zhì)檢質(zhì)檢3：素坯復(fù)檢：素坯復(fù)檢l3: blank recheck quality inspectionl噴釉噴釉lGlaze sprayingl擦腳擦腳lWipe your feetl登窯登窯 Gordon kilnl釉燒釉燒(第二次燒成第二次燒成)lGlaze firing (second times firing）l質(zhì)檢質(zhì)檢4：成品挑瓷：成品挑瓷lQuality inspection of finished 4: choose porcelainl正品白胎入庫(kù)正品白胎入庫(kù)lGenuine White storagel貼花，擦花，裝窯貼花，擦花，

4、裝窯lApplique, scratch, kilnl烤花烤花(第三次燒成第三次燒成)lRoast flowers (third times firing)l蓋標(biāo)蓋標(biāo)lCover the subjectl質(zhì)檢質(zhì)檢5：烤花成品質(zhì)檢：烤花成品質(zhì)檢lQuality inspection 5: roast flowers finished product quality inspectionl包裝，復(fù)核，發(fā)貨包裝，復(fù)核，發(fā)貨lReview, packaging, shippingCeramic production process programl制模：圖稿或?qū)嵵颇＃簣D稿或?qū)崢訕邮嗟袼?、泥石膏雕塑?/p>

5、泥雕或電腦雕塑雕或電腦雕塑墊墊模模樣品模具樣品模具起版雕塑起版雕塑Tooling: artwork or samples,plaster sculpture, clay sculptureor computer sculpture - die cushion sample mould （Since version sculpture）l（根據(jù)圖紙雕出（根據(jù)圖紙雕出母模）母模）硫磺或硫磺或KS母模母模生產(chǎn)生產(chǎn)模模烘模烘模做生產(chǎn)模印做生產(chǎn)模印(According to the drawings carved out of a female die) sulfur or KS master mold

6、 productionmold - mold drying （Do Production mold printing）l原料檢驗(yàn)原料檢驗(yàn)配料配料研研磨磨除鐵除鐵過(guò)濾，根過(guò)濾，根據(jù)不同的器型采用不據(jù)不同的器型采用不同脫水摞泥成型）同脫水摞泥成型）煉泥煉泥Examination of raw material batchinggrinding - iron removal filter,accordingto type of different with different pile of mud dehydration forming)（Refining mud）l產(chǎn)品形狀為圓形規(guī)則的產(chǎn)品形狀為

7、圓形規(guī)則的盤(pán)、碗、杯類(lèi)都可采用盤(pán)、碗、杯類(lèi)都可采用滾壓成型滾壓成型l需要安裝的，滾壓成型需要安裝的，滾壓成型后還要做配件安裝后還要做配件安裝The product shape is circular plate, bowl, cup regular class can adopt rolling forming Need to install, roll forming do even after installation accessoriesl 修坯，上水，修坯，上水， 土坯成型土坯成型Trimming, Sheung shui,Adobe moldingMolding (rolling

8、forming)l不規(guī)則盤(pán)、碗、杯類(lèi)不規(guī)則盤(pán)、碗、杯類(lèi)的產(chǎn)品需采用高壓成的產(chǎn)品需采用高壓成型型l正常正常30分鐘內(nèi)脫模分鐘內(nèi)脫模 取出土坯（根據(jù)模印取出土坯（根據(jù)模印干濕和器形大小，適干濕和器形大小，適當(dāng)調(diào)整時(shí)間）當(dāng)調(diào)整時(shí)間）Irregular plate, bowl, cuptype products requires the use of high pressure moldingThe normal 30 minutes out ofdemoulding, Adobe (according tothe mold printing of wet and dry and the shape

9、size, the appropriate adjustment of time)Molding (high pressure forming)l傳統(tǒng)注漿或離心注傳統(tǒng)注漿或離心注漿（根據(jù)器形決定注漿方法）漿（根據(jù)器形決定注漿方法）l壺類(lèi)、小件異形及形狀多邊采用注漿壺類(lèi)、小件異形及形狀多邊采用注漿成型成型l注漿的速度不宜過(guò)快，以免泥漿內(nèi)有注漿的速度不宜過(guò)快，以免泥漿內(nèi)有過(guò)多的空氣包住，造成胚體出現(xiàn)針孔過(guò)多的空氣包住，造成胚體出現(xiàn)針孔及胚體氣泡及胚體氣泡 Slurry (according to the shape of the decision method of grouting) Pot,

10、small and deformed shape multilateral by slip castingThe grouting speed not too fast,so as to avoid the mud filled with excessive air wrap, cause the embryo and embryo bubble pinholesMolding (injection molding)l注漿大件產(chǎn)品正常需要注漿大件產(chǎn)品正常需要3-5小時(shí)小時(shí)l小件及配件需要小件及配件需要0.5-2小時(shí)左右即可脫（根據(jù)小時(shí)左右即可脫（根據(jù)模印干濕和器形大小，模印干濕和器形大小，適當(dāng)

11、調(diào)整時(shí)間）適當(dāng)調(diào)整時(shí)間）脫模脫模Grouting large products normal needs 3-5 hoursSmall and accessories need0.5-2 hours can release (according to the mold printing of wet and dry andthe shape size, the appropriate adjustment of time)（Demoulding）l修坯上水：切修坯上水：切口口安裝安裝修修坯坯洗胚（濕海洗胚（濕海綿洗胚）綿洗胚）修坯修坯,上水上水Trimming the Sheung Shui:

12、 Incision installation trimmingwashed embryos(wet sponge embryo washing)（Trimming, Sheung Shui）質(zhì)檢質(zhì)檢1：查坯（土坯）：查坯（土坯）l查坯：檢查土坯是否有查坯：檢查土坯是否有土渣或角線是否明顯土渣或角線是否明顯lCheck: check whether the billets Adobe soil residue or angle line is obviousl安裝類(lèi)產(chǎn)品配件是否安安裝類(lèi)產(chǎn)品配件是否安正（壺頂，杯把，蓋頂）正（壺頂，杯把，蓋頂）lInstallation accessories p

13、roducts (whether the ANN is top of the kettle, a cup handle, the top cover)l用煤油檢測(cè)是否開(kāi)裂或用煤油檢測(cè)是否開(kāi)裂或氣泡等現(xiàn)象氣泡等現(xiàn)象lKerosene testing whether cracking or bubble phenomenon1: check the billet quality inspection (Adobe)l登窯前，土坯都要吹坯登窯前，土坯都要吹坯（吹掉灰塵，減少污染（吹掉灰塵，減少污染)lGordon kiln front, Adobe to blow the blank (blew t

14、he dust off, reduce pollution)l產(chǎn)品與窯具之間接觸面一產(chǎn)品與窯具之間接觸面一定要刷石英處理，避免經(jīng)定要刷石英處理，避免經(jīng)高溫后發(fā)生粘結(jié)高溫后發(fā)生粘結(jié)lProducts and kiln surface contact between must brush quartz processing, avoiding the occurrence of bond after high temperaturel每款產(chǎn)品都要做專(zhuān)業(yè)匹配每款產(chǎn)品都要做專(zhuān)業(yè)匹配的槽托，減少變形的槽托，減少變形lEach of the products are to do professional

15、matching groove support, reduce the deformation登窯登窯 （Gordon kiln）登窯登窯 l貼板登窯的產(chǎn)品要按紙樣先貼板登窯的產(chǎn)品要按紙樣先畫(huà)板再登窯，減少變形率畫(huà)板再登窯，減少變形率lFlitch Gordon kiln products according to the pattern first Sketchpad darken kiln, reduce the deformation ratel登窯好要再次檢查是否有漏登窯好要再次檢查是否有漏裝，窯具要放穩(wěn)放正裝，窯具要放穩(wěn)放正 ，防止防止倒塌事件倒塌事件lGordon kiln to

16、check again whether there is leakage equipment, kiln furniture to put stability is placed, prevent collapsel推窯車(chē)進(jìn)窯前要測(cè)量高度，推窯車(chē)進(jìn)窯前要測(cè)量高度，不能超過(guò)不能超過(guò)1.59M高高lTo measure height into the kiln before pushing kiln car, not higher than 1.59M（Gordon kiln）土坯素?zé)僚魉責(zé)?l素?zé)簾蓽囟人責(zé)簾蓽囟?300（根據(jù)裝窯密（根據(jù)裝窯密度跟產(chǎn)品類(lèi)型適當(dāng)調(diào)度跟產(chǎn)品類(lèi)型適當(dāng)調(diào)整整l

17、Burning: burning temperature of 1300 DEG C (according to product type setting density with appropriate adjustmentl升溫升溫4-5小時(shí)小時(shí)l恒溫恒溫2-3小時(shí)小時(shí)l降溫降溫4-5小時(shí)小時(shí)（Adobe biscuit）質(zhì)檢質(zhì)檢2：素坯挑瓷：素坯挑瓷l挑瓷（用紅墨水檢測(cè)挑瓷（用紅墨水檢測(cè)是否開(kāi)裂是否開(kāi)裂lPick the porcelain (detection in red ink is crackingl燈光明亮燈光明亮lThe bright lightsl按標(biāo)準(zhǔn)質(zhì)量挑選按標(biāo)準(zhǔn)質(zhì)量挑

18、選 產(chǎn)產(chǎn)品品According to the standard quality selection of productsQuality inspection: pick 2 biscuit porcelain拋光拋光l拋光：機(jī)械拋光拋光：機(jī)械拋光lPolishing: mechanical polishingl按拋光產(chǎn)品調(diào)整拋光機(jī)按拋光產(chǎn)品調(diào)整拋光機(jī)轉(zhuǎn)速轉(zhuǎn)速lAccording to the rotational speed adjusting polishing machine polishing productsl拋光后要清洗干凈拋光后要清洗干凈lAfter polishing to c

19、lean（Polishing）手工打磨手工打磨l雕通類(lèi)或線條尖利產(chǎn)品雕通類(lèi)或線條尖利產(chǎn)品機(jī)拋易損，采用人工砂機(jī)拋易損，采用人工砂紙打磨紙打磨lEagle Pass class or line sharp product machine polishing vulnerability, using artificial sandpaperl打磨后要清洗干凈打磨后要清洗干凈lAfter grinding to clean（Hand polished）質(zhì)檢質(zhì)檢3. 素坯復(fù)檢素坯復(fù)檢l拋光后查坯拋光后查坯lCheck slab after polishingl嚴(yán)格控制漏查產(chǎn)品嚴(yán)格控制漏查產(chǎn)品lStri

20、ct control of product leakage checkl清洗干凈清洗干凈lCleanl烤房烘干或風(fēng)扇吹干烤房烘干或風(fēng)扇吹干lBarn drying or drying fanQuality inspection of 3 blank retest噴釉噴釉l噴釉前要先探測(cè)釉的濃度，在噴釉前要先探測(cè)釉的濃度，在1.61.7gcm-3 ，2小時(shí)探測(cè)小時(shí)探測(cè)一次一次lFirst detection of glaze glaze spraying concentration before, in 1.6 1.7g / cm-3, a time of 2 hoursl噴槍噴釉（釉中加可食用

21、食品噴槍噴釉（釉中加可食用食品紅，方便產(chǎn)品噴釉是否均勻）紅，方便產(chǎn)品噴釉是否均勻）lSpray glaze (glaze and edible food red, convenient products glaze spraying is uniform)l兩面噴釉，等兩面噴釉，等20-30分鐘釉干再分鐘釉干再翻坯噴另一面翻坯噴另一面lTwo spray glaze, glaze dry 20-30 minutes turn the other side blankl拋光后擦腳，避免產(chǎn)品粘腳拋光后擦腳，避免產(chǎn)品粘腳lWipe your feet after polishing, avoid p

22、roducts sticky feet（Glaze spraying）擦腳擦腳l噴釉后再次擦腳，避免噴釉后再次擦腳，避免噴釉工人擦不干凈，粘噴釉工人擦不干凈，粘腳，造成損耗腳，造成損耗lGlaze spraying again after a foot rub, avoid glaze spraying workers do not wipe clean, sticky, resulting in loss ofl擺上坯車(chē)擺上坯車(chē)lPut on the blankl風(fēng)扇吹干，等待登窯風(fēng)扇吹干，等待登窯lFan blow dry, waiting in the den kiln（Wipe you

23、r feet）登窯登窯l硅條窯爐（適合裝盤(pán)、硅條窯爐（適合裝盤(pán)、碟類(lèi)）碟類(lèi)）lSilicon furnace (suitable for loading disc, disc type)l硅板窯爐（適合碗、杯硅板窯爐（適合碗、杯類(lèi)）類(lèi)）lSilicon plate kiln (for bowl, cup type)l登窯前要再次吹坯登窯前要再次吹坯lWill once again blow blank board before kiln（Gordon kiln）釉燒（第二次燒成）釉燒（第二次燒成）l釉燒：燒成溫度釉燒：燒成溫度1120lGlaze firing temperature of 1

24、120 DEG C:l釉燒時(shí)間：釉燒時(shí)間：8小時(shí)小時(shí)lGlaze firing time: 8 hoursGlaze firing (second times firing)質(zhì)檢質(zhì)檢4.成品挑瓷成品挑瓷l釉燒后挑瓷釉燒后挑瓷lAfter the porcelain glaze firingl按工廠質(zhì)量要求挑選產(chǎn)按工廠質(zhì)量要求挑選產(chǎn)品品lAccording to the quality requirements of the selection of products factoryl產(chǎn)品磨腳，正品白胎入產(chǎn)品磨腳，正品白胎入庫(kù)庫(kù)lProduct grinding foot, genuine wh

25、ite storageQuality inspection of finished Pick 4 porcelain貼花貼花l按客戶要求起版花紙按客戶要求起版花紙lAccording to customer requirements since version Decall分釉上貼花分釉上貼花/釉中貼花釉中貼花/釉下貼花釉下貼花lDivided into glaze decals / glaze Decal / glaze Decall按花紙溫度登窯烤花按花紙溫度登窯烤花lAccording to the paper temperature Gordon kiln roast flowersl

26、釉下貼花：土胚貼花釉下貼花：土胚貼花 l Glaze Decal Decals: earth embryol釉中貼花：素?zé)髻N花釉中貼花：素?zé)髻N花 lGlaze Decal Decals: Biscuitl釉上貼花：釉燒坯貼花釉上貼花：釉燒坯貼花 lGlaze decals: glost blank Appliquel貼花貼花刮水刮水風(fēng)干風(fēng)干查花查花lApplique - wiper - dried flowers - check（APPLIQUE）擦花擦花l貼花產(chǎn)品風(fēng)干后要用水貼花產(chǎn)品風(fēng)干后要用水把殘留的膠漬跟灰塵洗把殘留的膠漬跟灰塵洗干凈干凈lDecals products dried

27、to water the residual glue stains and dust cleanl要用熱的水擦要用熱的水擦lUse hot water to wipel擦好后擺回板上，用風(fēng)擦好后擺回板上，用風(fēng)扇吹干扇吹干lBack back good rub board, fan blowing（Rub flower）裝窯裝窯l骨瓷產(chǎn)品不能疊放，要骨瓷產(chǎn)品不能疊放，要分開(kāi)擺放分開(kāi)擺放lBone china products cannot be stacked, to separatedl不同烤花溫度的產(chǎn)品要不同烤花溫度的產(chǎn)品要分開(kāi)登窯分開(kāi)登窯lDifferent decorated temperature pro