XYL-1T1.5T2T靜音端子機說明書解析

1、舟L-1T/1. 5T/2T靜音端子祝XYL-1T/1.5/2T Numeral C on trolledTermi nal Crimpi ng Mach ine本企業(yè)已通過 ISO9OO1:2OOO 質(zhì)量體系認證，并獲得中國中輕質(zhì)量、信譽雙保示范單位Our corporation has passed the certification of ISO9001 and 2000 quality system certification, andit has acquired the national model of the dual-protection units on quality a

2、nd credibility.青島精展機電技術(shù)有限公司QINGDAO JINGZHAN JIDIAN JISH CO ,LTD地址:山東省青島市城陽區(qū)仙家寨172 號電話89080092Tel:89080092.傳真ax:編：266108P.C.： 266108手機18663913332Phone :18663913332聯(lián)系人:石先生Contact : Mr.SHI網(wǎng)址：Website : 郵箱：+E-mail : 目錄c

3、atalogue一.用途 usage.二.基本結(jié)構(gòu)及主要參數(shù) Basic structure and main parameter.三.主機的安裝 Ma in machi ne installment.四.導(dǎo)流板的安裝 Installment of conduction current board.五.端子卷的安裝 Installment of terminal volume.六.端子壓模的安裝 Installment of terminal die.七.刀模的安裝 Installment of knife mold.八.壓著機的操作 Operation of crimping machine

4、.九.壓著機的維護與保養(yǎng) Maintenance of crimping machine.十.保修及說明 Maintenance and instruction.XYL-1T/1.5T/2T靜音端子機X L-1T/1.5T/2T Numeral Con trolled Termi nal Crimpi ng Machi ne用途 UsageXYL-1T/1.5T/2T 靜音端子機是我廠設(shè)計、制造的電線電纜及接線插件加工設(shè) 備產(chǎn)品。該機型具有無噪音、低耗、易操作等優(yōu)點。配以專用的OTP 卡式模具，可滿足種類導(dǎo)線與端子的鉚接。廣泛應(yīng)用于電子電器、車輛、航空、儀器儀表等 行業(yè)。是針對高產(chǎn)量、低維修、

5、低能耗的廠家而設(shè)計。該機型在操作中無躁音，優(yōu)雅、大方、高貴。讓工作環(huán)境更為安靜、環(huán)保、高尚、先進：是接插件加工的 首選設(shè)備。XYL-1T/1.5T/2T super-mute term inal mach ine is the equipme nt which is desig nedand made for process ing the connecting of the wires and term in als. The machi ne hasthe adva ntages of no no ise, less con sumpti on and easy operati on .I

6、t can be allocatedwith OTP long mould, and adopts to connect varies of wires and term in als; also it iswidely used in electro nic, electric applia nces, vehicles, aviati on, apparatus fields and soon. The mach ine is desig ned for those factories which want the mach ine in the conditionsof the high

7、 quality, low consumption, less mountain。us. This type of machi ne has no noise in operati on, which make the work en vir onments peaceful and adva need. It is thebest choice in the equipme nt of connecting machi nes.二基本結(jié)構(gòu)及主要參數(shù) Basic structure and main parameter1 基本結(jié)構(gòu) Basic structureXYL-1T/1.5T/2T 靜

8、音端子機是由機體部分、壓著機構(gòu)、電控系統(tǒng)三大部分組成。摒棄傳統(tǒng)的滾輪式離合器定位，采用更為先進、精確的感應(yīng)定位。系統(tǒng)控制部分 全部采用進口電器元件，整體更加完善。配以專用的OTP 卡式模具，安裝更換方便，適用范圍廣泛。XYL-1T/1.5T/2T super-mute terminal machine is made up of three parts, namely body ofthe machine, crimping part, electrical- control part. It gets ride of the traditional roller clutchto preci

9、sion locate. The controlling parts all adopt theimported components to make the performanee more perfect. It adopts of OTPcassette mold, which is more easy to cha nge and in stall, and is widely uses.2型號及主要參數(shù) Model and main parameter夕卜形尺寸（mm） Outline dimension350X390X500重量 Weight58Kg公稱壓力（kn）Nominal

10、pressure15K n電源 Power220V/50HZ功率 Consumption200W滑塊行程 Stroke of the block30mm最大閉合高度 Max. closing height150mm閉合咼度調(diào)節(jié)量Clos ing adjustme nt height10mm壓著次數(shù) Crimping times150/mi n三、主機的安裝Mai n mach ine in stallme nt1、安裝位置圖（圖一）The installment pictures（picture 1）2、安裝壓著機工作臺必須平穩(wěn)、堅固。高度以方便操作為宜The crimp ing work t

11、able should be in stalled stable, firm and easy-operated high.3、按圖示底板安裝孔位置要求在工作臺上鉆孔，并用螺栓將機器鎖緊在工作臺上Drill a hole on the soleplate as requested in the picture, and lock the machine firmly onthe table by bolt.4、務(wù)必使用三芯接地電源，否則必須將接地線接到壓著機的接地螺栓上It must be used tri-core groun ded power source, or connect the

12、 groun ded line to thebolt.5、接通電源，空機運行正常，主機安裝完畢。When the power is on, the machine works smoothly, the installment of the main machine is fini shed.四、導(dǎo)流板的安裝 The installment of guide board端子壓著機的左右兩側(cè)上方各有一個導(dǎo)流板安裝孔，在使用時根據(jù)端子的不同， 選擇不同的安裝方向(圖二)There are both holes above the left and right of Termi nal crimp

13、ing mach ine for the installme nt of the guide board. Choose the differe nt in stall directi on, and use thediffere nt termi nals. (Picture 2)安裝步驟如下： TheThe stepssteps ofof thethe installmentinstallment1. 導(dǎo)流板支軸緊旋入導(dǎo)流板安裝孔Spin the support axle in the hole for in stallme nt of the guide board.2. 導(dǎo)流板支座擰入

14、導(dǎo)流板支軸另一端的螺桿上，作好調(diào)整后以螺帽固定。Wrest the set of the guide board in the screw on the other side of the guide board,after adjusti ng, fix it with screw cap.3. 用螺釘鎖緊導(dǎo)流板即可 lock the guide board with screw.導(dǎo)流板安裝圖(圖二)in stallme nt of guide board (map two)螺釘 bolt導(dǎo)流板支座 board set of the guide導(dǎo)流板支軸 support axle螺帽 scr

15、ew導(dǎo)流板 guide board腳踏 step手動 manual指示燈上 /下 indicatorup /down五、端子卷的安裝 InstallmentInstallment ofof terminalterminal rollroll如圖三在使用中要根據(jù)端子壓模的送料形式來確定端子吊架的位置，其安裝步驟如下：As the picture 3 shows, the location of the terminal cradle is determined by the feeding way of the pressure mold, the in stallme nt step as f

16、ollows:1.將端子吊架從壓著機頂面上吊架孔插入，將端子吊架調(diào)整好方向；In sert the termi nal cradle in the hole that is upper the mach ine, adjust it.2.在 機體兩側(cè)各有的兩個固定孔內(nèi)裝入M8 螺釘，擰入后將端子吊架鎖緊En case the M8 bolt, in the two holes on the each side of the machi ne body, screwthem and lock the cradle.3.如圖依次在端子吊架上裝入 端子固定環(huán) 端子固定彈簧(3)端子頂圈(4)端 子卷

17、(5)端子頂盤，調(diào)整好端子卷和端子固定彈簧壓力后，用M8螺釘鎖緊端 子固定環(huán)。En case the followi ng parts one by one on the cradle: (1) fixed collar; (2) fixed spri ng;(3) top circle ;( 4) term inal roller ;( 5) top plate; after adjusti ng the term inal roller andfixed spri ng, use the M8 bolt to lock the fixed collar.4. 端子卷固定后，將端子帶經(jīng)導(dǎo)流板

18、拉出，再由模具的端子進口進入，至送料爪 能夠送料。Fix ing the term inal roller, pull out the term in als through guide board; en ter into themould to the feedi ng claws to hold the termi nals.端子機安裝圖(圖三)in stallme nt of term inal machi ne (picture three)端子固定彈簧 terminal fixed spring端子卷 terminal roller端子頂盤 terminal top plate端子

19、頂圈 terminal top circle端子吊架 terminal cradle端子固定環(huán) terminal fix collarM8 螺釘 M8boltM8 螺釘 M8bolt六、端子壓模的安裝 installmentinstallment ofof terminalterminal crimpingcrimping diedie1、 將 OTP 模具的滑塊向上拉，使滑塊套入壓著機模柄Pull up the OTP mold block. Make the block set into crimp ing mach ine mold.2、 用專用的壓塊將模具底板固定在機器模座上，使模具穩(wěn)

20、固Use special block fix the mould on the mach ine.3、 安裝效果如圖四：The effect of in stallme nt (picture 4)壓模安裝圖（圖四） in stallme nt of crimp ing die壓著機模柄 shank模具滑塊 mold block壓著機 crimping machine模具壓塊 mold block七、刀模的安裝（圖五InstallmentInstallment ofof knifeknife moldmold（一） 直式刀模的安裝 In stallme nt of the straight k

21、nife mould1、刀模規(guī)格根據(jù)端子型式變換 The specificatio n of the knife mold can cha nge withthe type of the termi nals2、 按圖示位置依次將上下刀模組用螺釘鎖緊。Lock the up and down knife mold inthe positi on showed in the picture by using bolt.（二） 橫式刀模的安裝 In stallme nt of the horiz on tal kn ife mold1、刀模規(guī)格根據(jù)端子型式變換 The specificatio n

22、 of the knife mold can cha nge withthe type of the termi nals2、 按圖示位置依次將上下刀模組用螺釘鎖緊Lock the up and dow n knife mold inthe positi on showed in the picture by using bolt.直立刀模組裝圖（圖五）the sett ing picture of the straight knife mold （picture 5）上墊塊 upper support block上切刀 upper knife上墊塊 upper support block銅芯

23、上刀模 copper core upper knife mold卸料板 unloading material boardPVC 上刀模 PVC upper knife mold上刀壓蓋 high knife capper后下切刀座 back below knife set前下切刀座 front below knife set銅芯下刀模 copper core below knife moldPVC 下刀模 PVC below knife mold橫式刀模組裝圖（圖五） Horiz on tai kn ife mold setti ng picture （picture 5）上墊塊 upper

24、support block銅芯上刀模 copper core upper knife moldPVC 上刀模 PVC upper knife mold卸料彈簧 unioading material spring刀壓蓋 knife capper切刀 knife下刀座 below knife set銅芯下刀模 copper core below knife moldPVC 下刀模 PVC below knife set切刀座 cutter set八、壓著機的操作 the operation of crimping machine（一）運轉(zhuǎn)前的準備 preparation before runnin

25、g the machine1、 檢查壓著機和壓模安裝是否穩(wěn)固，腳踏開關(guān)和電源插座是否插牢。Check whether the crimp ing mach ine and the mold are in stalled firm, and whether thefoot switch is firmly in serted in the electrical outlet.2、 檢查電源是否與規(guī)定電壓 220V 相符，并且必須安裝接地線。Check whether the power source accorda nceto the specified voltage 220V , and i

26、t must install to ground wire.3、 將端子經(jīng)導(dǎo)流板引到壓模內(nèi)至刀模位置Direct the term in als through the guid ing board to the pressure mold un til the knife moldparts.操作按鈕圖（圖六）operatio n butt on （picture six）計數(shù)器 counter指示燈 Indicator腳踏 foot step手動 manual上 up下 dow n（二）調(diào)模和試壓 adjustment mold and pressure testing1、壓著高度的調(diào)整

27、adjustment of crimping height of machine（1）、打開壓著機電源開關(guān)，按圖六所示，將開關(guān)撥向手動調(diào)整位（手動）Turn on the power source of crimp ing machi ne, referri ng to picture 6, turn the switch tothe manual adjustme nt positi on.（2）、按下點動調(diào)模鈕（下），使主機滑塊帶動壓?；瑝K，由上止點緩慢下移到下 止點，壓接過程中想退回則按調(diào)整鈕（上）.Press dow n the adjustme nt butt on, make th

28、e main mach ine block drive the pressuremold block, and move from the choke point on the top to the choke point on the below. Onthe process of press in g, if you want to retur n back, and the n press up the adjustme ntbutt on.（3）、調(diào)整刀模的壓著高度（圖七）the crimping height of the adjustment knife mold壓著高度調(diào)節(jié)圖（圖

29、七）crimp ing height adjustme nt （picture 7）低 low高 high壓板 clamp board調(diào)整棒 adjustment stick壓模滑塊 crimping mold block壓著機滑塊 crimping machine blockM6 螺釘 M8 bolt壓著機模柄 crimping machine mold壓著高度微調(diào)桿（向外拉出調(diào)整）crimping height adjustment rod（pull the outwardadjustme nt）PVC 高度微調(diào)桿（向上拉出調(diào)整）PVC height adjustment rod（ pul

30、l the adjustmentoutward）a 松開滑塊上壓板螺釘 loose the crimping bolt on the blockb 用調(diào)模棒插入壓著機模柄圓孔內(nèi)并轉(zhuǎn)動，左轉(zhuǎn)則調(diào)低壓著高度，右轉(zhuǎn)則調(diào)高壓著高度。以此調(diào)整模刀的壓著高度，直至端子將銅導(dǎo)線鉚合符合要求。Insert the adjustme nt stick to the hole of crimp ing mach ine mold and turn around, leftturn will lower the crimp ing height, right turn will higher the crimp i

31、ng height. Adjust theheight of the knife mold un til the termi nals conform to the comma nd of riveti ng.c 鎖緊壓著機滑塊壓板螺釘Lock the crimp ing board bolt on the crimp ing machi ne.d 繼續(xù)點動調(diào)模鈕（下）直至壓著機滑塊復(fù)位，完成一個工作行程。一個端子被壓接。Con ti nue to tur n dow n the mold butt on un til the block retur n and finish one work

32、 stroke.The n one term inal is crimped.e 連續(xù)手動壓接幾個端子都符合鉚接要求。Con ti nue to crimp ing several termi nal that conform to the comma nd of riveti ng.（4）、刀模的微調(diào) adjustment of knife molda 全壓著高度微調(diào)：拉出壓著高度微調(diào)桿旋轉(zhuǎn)可微調(diào)，全壓著高度微調(diào)桿有 1-8 共 8 個調(diào)整刻度，其中以 1 號碼的位置為基準點（位置在上面）此時 上刀模組位置越高；數(shù)字越大，上模刀組位置越低。1-8 數(shù)字每間隔一個刻度，高度就相差 0.08mm

33、Full crimping height adjustment: pulling out crimping height adjustment rod. There areeight graduati ons on the rod. Based on the No.1 graduati on, the larger the No. is, thelower positi on of the knife mold is. The height is differi ng of 0.08mm for each graduati on.b PVC 壓著高度微調(diào)： 拉出 PVC 高度微調(diào)桿旋轉(zhuǎn)， 可微

34、調(diào) PVC 模刀的壓 著高度。 PVC微調(diào)桿有 1-6 共六個刻度，其中以數(shù)字 1 為基準點（位置在上）， 此時 PVC 模刀最高；數(shù)字越大，PVC 模刀位置越低。1-6 數(shù)字每間隔一個刻度， 高度就相差 0.1mmPVC crimp ing height adjustme nt: pulli ng out PVC height adjustme nt rod and rotati ng.There are six graduati ons from 1 to 6 on the rod. Based on the No.1 graduati on, the largerthe No. is,

35、the lower positi on of the kn ife mold is. The height is differ of 0.1mm for eachgraduati on.2.送料爪位置的調(diào)整(圖八)the adjustment of position feeding claw(1) 、上刀模在上止點時，將送料爪支承座固定螺釘松開，旋轉(zhuǎn)送料的調(diào)整螺桿， x 使送料爪對準端子的 A 點。橫式刀模需將送料爪的最前端調(diào)整在孔內(nèi)。Whe n the upper knife mold is in the positi on of the choke point on the top, lo

36、ose the bolton the feed ing claw set, rotate the adjustme nt rod X, make the feed ing claw aimed attermi nal A positi on. The horiz on tal knife mold must adjust the front of the feed ing moldin the hole.注：送料爪設(shè)有 3 種孔位，調(diào)整送料位置時可根據(jù)需要調(diào)換孔位PS: there are three hole on the feedi ng claw. Whe n adjust ing th

37、e positi on of feedi ng ,you can cha nge the hole.直式刀模送料(圖八)vertical knife mold feedi ng送料爪 feeding claw注: X 為端子間距 PS: X stands for the space between terminals.XO 為送料爪移動之間距橫式刀模送料(圖八) XO stands for the space between feedi ngclaw and horiz on tal knife mold送料爪 feeding claw(需調(diào)整在孔內(nèi))(n eed to adjust into

38、 hole)(2) 、以手動操作將上刀模組調(diào)整至下止點，此時送料爪應(yīng)退至B 點，繼續(xù)點動調(diào)模鈕，使上刀模組回至上止點時，送料爪推動端子從B 點到 A 點，一個送料過程完成。Adjust the upper knife mold to the choke point on the below, at this time the feed ing clawis back to B, continue to press adjustme nt butt on and make the upper knife mold back tothe choke point on the top, the n

39、the feed ing claw pulls the termi nal from B to A, the wholeprocess of feedi ng is fini shed.(3) 、鎖緊支承座固定螺釘，送料爪位置調(diào)整完畢。Lock the bolt on the set, adjust the feed ing place.(4) 、若送料爪前部對端子料帶前后偏移較大，或者對料帶孔不準時，可通過對 壓模送料底板的前后微調(diào)來較正端子帶與送料位置。If the top of the feeding claws have large excursion with the termina

40、l belt, or the termin alsare not fitt ing the hole timely, you can adjust the feed ing board on pressure mold to matchthe positi on betwee n the term inal belts and feedi ng parts.注：每次調(diào)整完畢，必須將滑塊復(fù)位。Remark: Each time after adjustme nt, the slidi ng block should be retur ned back.3. 正常運轉(zhuǎn)前的檢查 Exam befor

41、e running(1) 確認壓模周圍沒有異物。Check whether there are dirties around the pressuremold.(2) 把開關(guān)撥向腳踏，開始試壓著幾個端子，完全符合要求后即可正式運轉(zhuǎn)工作，否則要重新微調(diào)壓著高度。Put the switch to the foot step, try crimp ing several termi nals; after they all meet therequireme nt, the n it can running in the order. Otherwise you must adjust the c

42、rimp ingheight aga in.4. 正常運轉(zhuǎn) the machine is in working order.a 將電源接通后，把開關(guān)撥向腳踏，開始正常工作Turn on the power, put the switch to the foot step, the n it works smoothly.b 將導(dǎo)線置于端子壓接部位，即下刀模中間的適當位置。Put the wire un der the term inal crimp ing parts, that is the proper positi on betwee n belowkn ife mold.c 踩腳踏開關(guān)

43、，壓著機滑塊下沖，將端子與導(dǎo)線鉚接，模具送料將下一個端子 送至刀模的壓接位置。Step the foot switch, crimp ing block un dershoots and rivet the term in als and wires; thenmold feed ing guide the n ext term in als to the crimp ing positi on of the knife mold. d 重復(fù)(2)(3)兩步可實現(xiàn)導(dǎo)線與端子的連續(xù)鉚接。Repeat the (2) and (3) steps, con ti nue the riveti ng

44、of the term in als and wires.5. 結(jié)束工作 finish worka 把開關(guān)撥向中間 Put the switch to the middle.b 切斷電源 Cutting off the power.c 清除端子廢料 Clean the terminal waste materiald 清除表面污漬 Clea n the dirties on the surface.九、壓著機的維護與保養(yǎng) Maintenance of crimping machine1、壓著機的日常保養(yǎng) Daily maintenance of the crimp ing mach ine(1

45、)每日工作前對模具滑動部位加適量機油Every day before work, adds some lubrica nt to the glid ing part of mold.(2) 每日工作前對壓著機頂部油杯內(nèi)加適量機油Every day before work, adds some lubrica nt to the oil cup on the top of the crimp ingmachi ne.(3) 每月對壓著機滑塊內(nèi)銅套滑槽進行清理，并重新加注潤滑脂。Every month clea n the copper runnerin the slid ing block of

46、 the crimp ing mach ine, andadd lubrica nt aga in.步驟如下：The step as follows:a 松開壓著機滑塊上的兩塊壓板Loose n the two press board on the slid ing block of the crimp ing machi ne.b 取出滑塊與銅套進行清理清潔Take out the slid ing block and the copper knot and clea n them.c 加注潤滑脂，完畢后將各部件裝回原位after addi ng the lubrica nt, reset

47、these parts back their places.2.檢查與調(diào)整 Exam in ati on and adjustme nt(1) 每日工作前檢查壓著機接頭是否松動Every day before work, check whether the tie-i n part is loose or not.(2) 每日工作前腳踏空機運作 5 分鐘，檢查各部位是否有異常Every day before work, r un the machi ne for 5 minu te, check whether there areproblems whe n itr unning.十. .保修及說明 maintenancemaintenance andand instructioninstruction保修卡 maintenancemaintenance cardcard客戶名稱：_ 出廠編號:_地 址:_ 購機時間:_聯(lián)系人：_ 購機地點:_送貨人:_Producer No.:_T