9F燃機啟動調(diào)試步驟

1、g The schedule and detail commissi oning items of Unit 1 first firing to PAC1號機組首次點火至 PAC時間表及詳細的調(diào)試項Day/Date天/日期Test試驗Purpose of Test 試驗?zāi)康腡est activities 試驗活動Remarks 備注Day 1第1天11/08/2006Rotor runin:轉(zhuǎn)子試 轉(zhuǎn)：Crank test搖轉(zhuǎn)試驗1. Listen for rubs or unusual noises 聽是否有摩擦和異常噪音2. Functional test of emergency tri

2、p button緊急跳閘按鈕的功能試驗3. Purge speed cranking for rotor vibration check以吹掃速度搖 轉(zhuǎn)，檢查轉(zhuǎn)子振動情況4. Monitor LCI starting temperatures and operation監(jiān)視器 LCI 起動溫度和運行5. Air blowing the purge piping of D5 and PM4 gas fuel duri ng crank搖轉(zhuǎn)期間給D5和PM4吹 掃管鼓風(fēng)6. Check operation of lift oil and turni ng gear檢查頂軸油和盤車 的運行1. Ro

3、ll up to 50 rpm trip by DCS emergency push butt on and 200 rpm and trip by GT MK 6 control emergency stop 通 過DCS緊急按鈕逐漸增加到50rpm，通過GT MK6控制緊急停機 跳閘2. Restart, accelerate to go to Purge speed for 5min and select no rmal stop 重起，加速到吹掃速度5分鐘，選擇正常停 止3. Restart, hold at purge speed and air blow ing the pip i

4、ng of D5 and PM4, trip by DCS customer trip (L4CT) after 30 Min crank test重起，保持在吹掃速 度，給D5和PM4管道鼓風(fēng)，在30 分鐘搖轉(zhuǎn)試驗后通過DCS客戶跳閘(L4CT)跳閘4. Verify coast down to turning gear 核實 惰行至盤車5. Monitor vibration levels through out the test period監(jiān)視整個試驗期間的振動級? Use auto start-up sequences to prepare the unit for a-ReSiar

5、t采用自動走動順序?qū)C組準備好“準備起動”? Rub checks are performed檢查摩擦? ADRE vibration monitor to be connected連接ADRE振動監(jiān)視器After Shut-down 停機后? Reinstate the piping spool of D5 and PM4 pipe work after shutdown 停機后重新恢 復(fù)D5和PM5管子的導(dǎo)管2006年11月6日版次0頁次5 / 19Day 1第1天11/08/2006Rotor run-in:轉(zhuǎn)子試轉(zhuǎn)：1. False fire 假點火2. Actual First Fi

6、re to FSNL實際第一次點火至 FSNLFalse firing, actual first firing and FSNL 假點火， 實際第一 次點火和FSNL1. Select fire for false fire and check un it for gas leaks, and P2 pr. Check 選擇假點火的火，檢查機組是否漏 氣，和P2。檢查2. Verify unit trip and coast down to turni ng gear核實機組跳閘，惰行至 盤車3. Actual first firing and check for gas leaks at

7、firing speed 實際第一次點 火，檢查點火速度時是否漏氣4. Acceleration unit up to FSNL and stabilized min 4 hours thermal soak5. Start up heater commissioning將機 組加速到FSNL，至少穩(wěn)定4小時 熱浸泡6. Normal down unit and keep turning gear on for n atural cooldow n.機組正 常停機，保持盤車，自然冷卻7. Monitor vibration levels through out the test period監(jiān)

8、視整個試驗期間的 振動級After Shut-down 停機后1. In stall bala nee shots if required 女口果需要，安裝平衡粒2. Repair any leaks / defects ide ntified 修復(fù)發(fā)現(xiàn)的 泄漏/缺陷3. Replace or clea n the stra iners of LP Hood spray, CEP, BFP and drains spray and perform any other maintenance items as required更 換或清潔低壓罩 噴嘴、EDP、BFP和疏水噴嘴的濾網(wǎng)，根據(jù)需 要執(zhí)

9、行其它維護項4. In spect and clea n start up temporary gas stra iners and seali ng/cooli ng air if required to clea n 檢查 和清潔起動臨時氣體濾網(wǎng)和密封/冷卻空氣（如 果需要清潔的話）g The schedule and detail commissi oning items of Unit 1 first firing to PAC1號機組首次點火至 PAC時間表及詳細的調(diào)試項2006年11月6日版次-0Day/Date天/日期Test試驗Purpose of Test 試驗?zāi)康腡est

10、activities 試驗活動Day 2第2天11/09/2006Rotor runin:轉(zhuǎn)子試 轉(zhuǎn)；Start up and FSNL起動和FSNL1. FSNL and heat soak for 4 hoursFSNL和熱浸泡4小時1. Start normally, go to FSNL and stay there if vibrati on levels acceptable 正 常起動，至FSNL,如果振動級可 以接受，保持2. Electrical test 電氣試驗1) Shaft voltage test 軸電壓試驗2) AC impeda nee test交流阻抗試驗3)

11、 Mai n tran sformer Short circuit test with the connection of Generator by EX2100 power通過EX2100電力連接發(fā) 電機做主變壓器短路試驗4) Ope n circuit test by EX2100, The test voltage will be variable from 0V to 20.52KV(1.08PU of 19KV)通過 EX2100 做開路試驗，試驗電壓從0V至 20.52KV(19KV 的 1.08PU/)5) Megger check for seal cas ing and be

12、aring (T8) at collector end side用邁格表檢 查收集器端側(cè)密封缸和軸承(T8)3. Check HRSG expansion檢查 HRSG 的膨脹4. Shutdow n unit and keep tur ning gear on for natural cool down.讓機組停機， 保持盤車，自然冷卻5. Mon itor vibrati on levels through out the test period監(jiān)視整個試驗期間的振 動級6. By pass valve commissioning 旁路閥 頁門調(diào)試/ 19Remarks 備注After S

13、hut-down 停機后1. In stall bala nee shots if required 如果需要, 安裝平衡粒2. Repair any leaks / defects identified 修復(fù)發(fā) 現(xiàn)的泄漏/缺陷3. Replace or clea n the stra iner of LP Hood spray, and drains spray and perform any other maintenance items as required更 換或清潔低 壓罩噴嘴和疏水噴嘴，根據(jù)需要執(zhí)行其它 維護項4. In spect and clea n start up tem

14、porary gasstrai ners and seali ng/cooli ng air if required to clean檢查和清潔起動臨時氣體濾網(wǎng)和密封/冷卻空氣(如果需要清潔的話)g The schedule and detail commissi oning items of Unit 1 first firing to PAC1號機組首次點火至 PAC時間表及詳細的調(diào)試項2006年11月6日版次0頁次6 / 19Day/Date天/日期Test試驗Purpose of Test 試驗?zāi)康腢nit activities 機組活動Remarks 備注g The schedule

15、 and detail commissi oning items of Unit 1 first firing to PAC1號機組首次點火至 PAC時間表及詳細的調(diào)試項Day 3第3天11/10/2006Rotor Run-in:;轉(zhuǎn)子試 轉(zhuǎn)；FSNL1. Run up to FSNL 運行至 FSNL2. Perform off line electrical tests 執(zhí) 行脫機電氣試驗3. Dummy synchronization test 偽同 步試驗4. Protection test保護試驗5. Synch check同步檢查6. EX2100 on-line test EX

16、2100 聯(lián)機 試驗1. Unit restart to FSNL機組重新起動至 FSNL2. EX2100 Offline test EX2100 脫機試驗1) Manual high and low limit,手動高低極 限2) Offline OEL limit test 脫機 OEL 極限 試驗3) Offline OEL trip test.脫機 OEL 跳閘 試驗4) Voltage high trip test.電壓咼跳閘試驗5) V/HZ straight time/ Reverse time trip.V/HZ正向/反向時間跳閘6) Auto High and low li

17、mit test.自動高低 極限試驗7) PT failure Test. PT 故障試驗8) Auto/Ma nual tran sfer test .自動 /手動傳 輸試驗9) M1/M2 transfer test.M1/M2 傳輸試驗3. Dummy Sy nch test 偽同步試驗4. Perform syn chr onize to grid and reverse power 52G trip test if vibration levels Acceptable如果振動級可以接受，與電 網(wǎng)并網(wǎng)，倒送電52G跳閘試驗5. EX2100 on-li ne test (25% lo

18、ad)EX2100 聯(lián)機試驗(25%負荷)6. Mon itor vibrati on levels through out the test period.監(jiān)視整個試驗期間的振動級7. By pass valve commissi oning旁路閥 門調(diào)試After Shut-down 停機后1. In stall bala nee shots if required 女口果需要， 安裝平衡粒2. Repair any leaks / defects ide ntified 修復(fù)發(fā) 現(xiàn)的泄漏/缺陷3. Replace or clea n the stra iners of LP Hood s

19、pray, CEP, BFP and drains spray and perform any other maintenance items as require(更換 或清潔低壓罩噴嘴、EDP、BFP和疏水噴嘴的濾網(wǎng)，根據(jù)需要執(zhí)行其它維護項4. In spect and clea n start up temporary gasstrainers and sealing/cooling air if required to clean檢查和清潔起動臨時氣體濾網(wǎng)和密封/冷卻空氣(如果需要清潔的話)頁次6 / 192006年11月6日版次0g The schedule and detail c

20、ommissi oning items of Unit 1 first firing to PAC1號機組首次點火至 PAC時間表及詳細的調(diào)試項Day 4第4天11/11/2006Load test 負荷試驗Combi ned cycle 聯(lián) 合循環(huán)1. Start up and Synch to grid起動 和并網(wǎng)2. Steam cleaning蒸汽清洗3. Line up of chemical sampling, dosi ng and CPP調(diào)整化學(xué)取 樣、加藥和CPP4. Steam to turbine if steam quality acceptable如果蒸汽質(zhì)量可以接

21、受，給汽機送蒸汽5. Over speed trip test超速跳閘試 驗1. Restart unit to FSNL and synch to grid 重新起動機組至FSNL，并網(wǎng)2. Steam cleaning and steam to turbine if steam quality acceptable如 果蒸汽質(zhì)量 可以接受，蒸汽清洗，給汽機送蒸汽3. Steam temperature matchi ng test蒸汽 溫度匹配試驗4. ST 25% load and min 4 hours soak蒸汽 輪機25%負荷，至少浸泡4小時5. 52G breaker off

22、and over speed trip test 52G斷路器斷開，超速跳閘試驗6. Monitor vibration levels through out the test period監(jiān)視整個試驗期間的振動級After Shut-down 停機后1. In stall bala nee shots if required 女口果需要， 安裝平衡粒2. Repair any leaks / defects ide ntified 修復(fù)發(fā) 現(xiàn)的泄漏/缺陷3. Replace or clea n the stra iner of LP Hood spray, and drains spray

23、and perform any other maintenance items as requirec更 換或清潔低 壓罩噴嘴和疏水噴嘴，根據(jù)需要執(zhí)行其它 維護項4. In spect and clea n start up temporary gasstrainers and sealing/cooling air if required to clean檢查和清潔起動臨時氣體濾網(wǎng)和密封/冷卻空氣（如果需要清潔的話）Day/Date天/日期Test試驗Purpose of Test 試驗?zāi)康腢nit activities 機組活動Remarks 備注Day 5第5天11/12/2006DLN

24、 tuning PPM mode to base LoadDLN調(diào) 整PPM模式至基 本負荷1. Combined cycle base load (PPM) operation聯(lián)合循環(huán)基本負荷(PPM)運行2. Preliminary DLN tuning up base load with strai ner (PPM)帶濾網(wǎng) 初步DLN調(diào)整基本負荷1. Restart unit and load to combined cycle base load with PPM重新起動機組，加 載至聯(lián)合循環(huán)基本負荷PPM2. Perform DLN tuning 執(zhí)行 DLN 調(diào)整3. Perfo

25、rmanee heater commissioning執(zhí) 行加熱器調(diào)試3. EX2100 step respo nse test (25%, 50%, 75% and 100%).EX2100階躍響應(yīng)試驗(25%, 50%, 75% 和 100%)4. PT failure test at on-li ne con diti on (25% only)聯(lián)機狀態(tài)下PT故障試驗(僅25%)5. HRSG safety valve test if any HRSG安 全閥門試驗(如果有的話)6. Perform no rmal shutdow n afterwards and monitor fla

26、me out at correct speed during unit coast down執(zhí)行正常停機，監(jiān)視 機組惰行期間正確速度時的熄火情況7. Mon itor vibrati on levels through out the test period監(jiān)視整個試驗期間的振動級8. Check HRSG expansion檢查 HRSG 的 膨脹After Shut-down 停機后1. In stall bala nee shots if required 女口果需要， 安裝平衡粒2. Repair any leaks / defects ide ntified 修復(fù)發(fā) 現(xiàn)的泄漏/缺陷3

27、. Replace or clea n the stra iner of LP Hood spray, and drains spray and perform any other maintenance items as requirec更 換或清潔低 壓罩噴嘴和疏水噴嘴，根據(jù)需要執(zhí)行其它 維護項4. In spect and clea n start up temporary gasstrainers and sealing/cooling air if required to clean檢查和清潔起動臨時氣體濾網(wǎng)和密封/冷卻空氣(如果需要清潔的話)Day 6第6天11/13/2006PP

28、M base load for 30 hours PPM負 荷30小 時Combi ned CycleBase Load 聯(lián) 合循環(huán)基 本負荷1. Combined cycle base load （PPM） operation聯(lián)合循環(huán)基本負荷（PPM）運行2. Continue to run 30 hours at PPM base load繼續(xù)以PPM基本負荷 運行30小時1. Restart unit and load to combined cycle base load （PPM重新起動機組，加載 到聯(lián)合循環(huán)基本負荷（PPM）2. Monitor vibration levels 監(jiān)

29、視振動級In spect and clea n start up temporary gas strainers and sealing/cooling air if required to clean檢查和清潔起動臨時氣體濾網(wǎng)和密封/冷卻空氣（如果需要清潔的話）Day 7第7天11/14/2006PPM base load for 30 hours PPM基 本負荷30小時Combi nedCycleBaseLoad 聯(lián) 合循環(huán)基 本負荷1. Combi ned cycle base load （PPM） Operation聯(lián)合循環(huán)基本負荷（PPM）運行2. Co ntinue to run

30、 30 hours at PPM base load繼續(xù)以PPM基本負荷運行30小時1. Continue to run comb ined cycle baseload （PPM）繼續(xù)運行聯(lián)合循環(huán)基本負荷（PPM）2. Monitor vibration levels 監(jiān)視振動級3. Perform no rmal shutdow n afterwards and monitor flame out at correct speed during unit coast down執(zhí)行正常停機，監(jiān)視 機組惰行期間正常速度時的熄火In spect and clea n start up tempo

31、rary gas strainers and sealing/cooling air if required to clean檢查和清潔起動臨時氣體濾網(wǎng)和密封/冷卻空氣（如果需要清潔的話）Day/Date天/日期Test試驗Purpose of Test 試驗?zāi)康腢nit activities 機組活動Remarks 備注Day 8第8天Cooli ng dow n 冷Cooli ng dow n to remove all of strai ners冷卻后拆除所有濾網(wǎng)Cooli ng dow n to remove all of stra iners 冷卻后拆除所有濾網(wǎng)Remove all

32、of strai ners for gas fuel, seali ng and cooli ng air, steam stra iners after comple-11/15/2006卻tion of 30 hours operation 運行 30 小時結(jié)束后拆除氣體燃料、密圭寸空氣和冷卻空氣的所 有濾網(wǎng)及蒸汽濾網(wǎng)Day 09第9天11/16/2006Cooli ng dow n 冷卻Cooli ng dow n to remove all of strai ners冷卻后拆除所有濾網(wǎng)Cooling down to remove all of strainers 冷 卻后拆除所有濾網(wǎng)I

33、n spect inlet air and exhaust area檢查進氣和排氣區(qū)域Remove all of strai ners for gas fuel, seali ng and cooling air, steam strainer after completion of 30 hours operation運行30小時結(jié)束后拆 除氣體燃料、密封空氣和冷卻空氣的所有濾 網(wǎng)及蒸汽濾網(wǎng)Day 10 第10天11/17/2006Cooli ng down 冷卻Cooli ng dow n to remove all of strai ners冷卻后拆除所有濾網(wǎng)Cooling down t

34、o remove all of strainers 冷 卻后拆除所有濾網(wǎng)In spect inlet air and exhaust area檢查進氣和排氣區(qū)域Remove all of strai ners for gas fuel, seali ng and cooling air, steam strainer after completion of 30 hours operation運行30小時結(jié)束后拆 除氣體燃料、密封空氣和冷卻空氣的所有濾 網(wǎng)及蒸汽濾網(wǎng)Day 11 第11天 11/18/2006DLN tuning Premixed mode to base LoadDLN調(diào) 整

35、預(yù)混合 模式至基本負荷DLN1. Combi ned cycle base load (PM) operation聯(lián)合循環(huán)基本負荷(PM)運行2. DLN tuning without stra iner for Premixed mode預(yù)混合模式無濾網(wǎng) DLN調(diào)整3. Load reject test for 50% and 100% 50%和100%的甩負荷試驗1. Restart unit and load to comb ined cycle base load with PM重新起動機組，加載 到聯(lián)合循環(huán)基本負荷PM2. Perform DLN tuning 執(zhí)行 DLN 調(diào)整3.

36、 Load reject test for 50% and 100% 50% 和100%的甩負荷試驗4. Re-S ynch to gird and base loac重 新并 網(wǎng)和基本負荷5. Prepare 168 hours reliability test run 準 備168小時可靠性試運CEMS ready to DLN tuningCEMS準備DLN調(diào)整Day 12 第12天11/19/2006Reliability run 168hrs, 11. Combi ned cycle base load (PM) operation聯(lián)合循環(huán)基本負荷(PM)運行1. Combi ned

37、 cycle base load (PM) opera- tion聯(lián)合循環(huán)基本負荷(PM)運行CEMS ready to PM base loadCEMS準備PM基本負荷day可靠性運行168小時，第1 天Day 13 第13天 11/20/2006Reliability run 168hrs, 2 day 可 靠性運行 168小 時，第2 天1. Combi ned cycle base load (PM) operation聯(lián)合循環(huán)基本負荷(PM)運行1. Combi ned cycle base load (PM) opera- tion聯(lián)合循環(huán)基本負荷(PM)運行CEMS ready

38、to PM base loadCEMS準備PM基本負荷Day/Date 天/日期Test試驗Purpose of Test 試驗?zāi)康腢nit activities 機組活動Remarks 備注Day 14 第14天 11/21/2006Reliability run 168hrs, 3 day可靠 性運行 168小 時，第3 天1. Combi ned cycle base load (PM) operation聯(lián)合循環(huán)基本負荷(PM)運行1. Combi ned cycle base load (PM) opera- tion聯(lián)合循環(huán)基本負荷(PM)運行CEMS ready to PM ba

39、se loadCEMS準備PM基本負荷Day 15 第15天 11/22/2006Reliability run 168hrs, 4 day可靠1. Combi ned cycle base load (PM) operation聯(lián)合循環(huán)基本負荷(PM)運行1. Combi ned cycle base load (PM) opera- tion聯(lián)合循環(huán)基本負荷(PM)運行CEMS ready to PM base loadCEMS準備PM基本負荷2006年11月6日版次0頁次12 / 19g The schedule and detail commissi oning items of Un

40、it 1 first firing to PAC1號機組首次點火至 PAC時間表及詳細的調(diào)試項性運行168小時，第4 天Day 16 第16天 11/23/2006Reliability run 168hrs, 5 day可靠 性運行 168小 時，第5 天1. Combi ned cycle base load (PM) operation聯(lián)合循環(huán)基本負荷(PM)運行1. Combi ned cycle base load (PM) opera- tion聯(lián)合循環(huán)基本負荷(PM)運行CEMS ready to PM base loadCEMS準備PM基本負荷Day 17 第17天11/24/

41、2006Reliability run 168hrs, 6 day可靠 性運行 168小 時，第6 天1. Combi ned cycle base load (PM) operation聯(lián)合循環(huán)基本負荷(PM)運行1. Combi ned cycle base load (PM) opera- tion聯(lián)合循環(huán)基本負荷(PM)運行CEMS ready to PM base loadCEMS準備PM基本負荷Day 18 第18天 11/25/2006Reliability run 168hrs, 7 day可靠 性運行 168小 時，第7 天1. Combi ned cycle base lo

42、ad (PM) operation聯(lián)合循環(huán)基本負荷(PM)運行1. Combi ned cycle base load (PM) opera- tion聯(lián)合循環(huán)基本負荷(PM)運行2. Normal shut down after completion of 168 hours reliability run test168 小時可靠 性運行試驗完成后正常停機CEMS ready to PM base loadCEMS準備PM基本負荷Day 19 第19天 11/26/20068 days start up and shut dow n daily, 1 day 母天起動 和停機， 共8天，

43、第1天8 days start up and shut dow n daily 每天起動和停機，共8天8 days start up and shut down daily每天起 動和停機，共8天8 days start up and shut dow n daily 每天起動 和停機，共8天Day/Date天/日期Test試驗Purpose of Test 試驗?zāi)康腢nit activities 機組活動Remarks 備注Day 20 第20天11/27/20068 days start up and shut dow n daily, 2 day1 day每天 起動和停 機，共8 天，第

44、2 天8 days start up and shut dow n daily 每天起動和停機，共8天8 days start up and shut down daily每天起 動和停機，共8天8 days start up and shut dow n daily 每天起動 和停機，共8天Day 21 第21天 11/28/20068 days start up and shut dow n daily, 3 day1 day每天 起動和停8 days start up and shut dow n daily 每天起動和停機，共8天8 days start up and shut dow

45、n daily每天起 動和停機，共8天8 days start up and shut dow n daily 每天起動 和停機，共8天機，共8天，第3天Day 22 第22天 11/29/20068 days start up and shut dow n daily, 4 day1 day每天 起動和停 機，共8 天，第4 天8 days start up and shut dow n daily 每天起動和停機，共8天8 days start up and shut down daily每天起 動和停機，共8天8 days start up and shut dow n daily 每天

46、起動 和停機，共8天Day 23 第23天 11/30/20068 days start up and shut dow n daily, 5 day1 day每天 起動和停 機，共8 天，第5 天8 days start up and shut dow n daily 每天起動和停機，共8天8 days start up and shut down daily每天起 動和停機，共8天8 days start up and shut dow n daily 每天起動 和停機，共8天Day/Date天/日期Test試驗Purpose of Test 試驗?zāi)康腢nit activities 機組活

47、動Remarks 備注Day 24 第24天 12/01/20068 days start up and shut dow n daily, 6 day1 day每天 起動和停 機，共8 天，第6 天8 days start up and shut dow n daily 每天起動和停機，共8天8 days start up and shut down daily每天起 動和停機，共8天8 days start up and shut dow n daily 每天起動 和停機，共8天Day 25 第25天 12/02/20068 days start up and shut dow n dai

48、ly, 7 day1 day每天 起動和停 機，共8 天，第7 天8 days start up and shut dow n daily 每天起動和停機，共8天8 days start up and shut down daily每天起 動和停機，共8天8 days start up and shut dow n daily 每天起動 和停機，共8天Day 26 第26天 12/03/20068 days start up and shut dow n daily, 8day1 day每天 起動和停 機，共8 天，第8 天8 days start up and shut dow n dail

49、y 每天起動和停機，共8天8 days start up and shut down daily每天起 動和停機，共8天8 days start up and shut dow n daily 每天起動 和停機，共8天Day 27 第27天 12/04/2006No Test沒有試驗Cooling 冷卻Cooling for water wash 冷卻準備水洗In stall performa nee test equipme nts 安裝性能 試驗設(shè)備Day 28 第28天 12/05/2006No Test沒有試驗Cooling 冷卻Cooling for water wash 冷卻準備水

50、洗In stall performa nee test equipme nts 安裝性能 試驗設(shè)備Day/Date天/日期Test試驗Purpose of Test 試驗?zāi)康腢nit activities 機組活動Remarks 備注Day 29 第29天 12/06/2006Off line water wash 脫 機水洗Off line water wash 脫機水洗Off line water wash 脫機水洗Off line water wash 脫機水洗Day 30 第30天 12/07/2006In tegratedDLNTuning 整 體DLN調(diào)整In tegrated DLN Tuning for part load 部 分負荷整體DLN調(diào)整In tegrated DLN Tuning for part load 部分負荷 整體DLN調(diào)整Collect data收集數(shù)據(jù)Day 31 第31天 12/08/2006No Test沒有試驗Cooling 冷卻Cooling for water wash 冷卻準備水洗Day 32 第32天 12/09/2006