計量型MSA-GRR分析表格模板

1、 量量具具重重復復性性和和再再現(xiàn)現(xiàn)性性數(shù)數(shù)據(jù)據(jù)表表第1頁,共2頁 量具名稱: 游標卡尺基準件名稱:測量日期: 量具編號:測量參數(shù):測量人員:量具量程: 0150mm參數(shù)規(guī)格:評價的原因評價人數(shù)3零件編號個數(shù): 10平均值試驗次數(shù)3123456789101. A13.243.233.233.233.213.233.233.243.233.222.23.243.233.233.223.213.233.233.233.233.223.33.243.233.233.223.223.233.233.233.233.234.均值3.2403.2303.2303.2233.2133.2303.2303.23

2、33.2303.2233.22835. 極差0.0000.0000.0000.0100.0100.0000.0000.0100.0000.0100.00406. B13.243.233.233.233.223.223.223.233.223.227.23.243.233.233.223.223.223.223.233.223.228.33.243.223.233.233.223.223.233.233.223.229.均值3.2403.2273.2303.2273.2203.2203.2233.2303.2203.2203.225710. 極差0.0000.0100.0000.0100.000

3、0.0000.0100.0000.0000.0000.003011. C13.243.233.233.233.223.223.233.243.233.2312.23.243.233.233.223.223.223.233.243.233.2213.33.243.223.233.233.223.223.223.233.233.2214.均值3.2403.2273.2303.2273.2203.2203.2273.2373.2303.2233.228015. 極差0.0000.0100.0000.0100.0000.0000.0100.0100.0000.0100.0050零件均值3.2403.2

4、283.2303.2263.2183.2233.2273.2333.2273.2223.22730.0222極差均值0.004試驗次數(shù)23最大均值差0.0027D43.272.57均值上限3.2314極差上限0.0103D300均值下限3.2233極差下限0A21.881.02作圖分析注：請按圖表所反顯的狀態(tài)，在判定結果處打“”零件評價人圖UCLX3.2314 3.23143.23143.23143.23143.23143.23143.23143.23143.2314X3.2273 3.22733.22733.22733.22733.22733.22733.22733.22733.2273LC

5、LX3.22333.22333.22333.22333.22333.22333.22333.22333.22333.2233111UCLX3.2314 3.23143.23143.23143.23143.23143.23143.23143.23143.2314X3.2273 3.22733.22733.22733.22733.22733.22733.22733.22733.2273LCLX3.22333.22333.22333.22333.22333.22333.22333.22333.22333.223311111UCLX3.2314 3.23143.23143.23143.23143.23

6、143.23143.23143.23143.2314X3.2273 3.22733.22733.22733.22733.22733.22733.22733.22733.2273LCLX3.22333.22333.22333.22333.22333.22333.22333.22333.22333.22331111判定：大約一半以上的平均值均落在控制線之外，適合檢驗出零件之間的變差。大約一半以上的平均值均落在控制線之內，不適合檢驗出零件之間的變差。重復性極差圖UCLR0.01030.01030.01030.01030.01030.01030.01030.01030.01030.0103R0.004

7、0.0040.0040.0040.0040.0040.0040.0040.0040.004LCLR0000000000UCLR0.01030.01030.01030.01030.01030.01030.01030.01030.01030.0103R0.0040.0040.0040.0040.0040.0040.0040.0040.0040.004LCLR0000000000UCLR0.01030.01030.01030.01030.01030.01030.01030.01030.01030.0103R0.0040.0040.0040.0040.0040.0040.0040.0040.0040.

8、004LCLR0000000000判定：所有極差點均在控制線之內，證明所有評價人都進行了相同的工作。有極差點超出控制線，證明超出的點對應的測量存在特殊原因使變差增大。零件圖判定：零件間變差波動不明顯，基本接近直線，最大極差為0.0222 。零件間變并波動較明顯， 最大極差為0.0222 。評價人圖判定：平均線接近于水平直線，證明三位評價人差異較小。平均線有明顯的波動，證明三位評價人員差異較大。12345678910 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 303.200 3.210 3.220 3.230 3.240 3

9、.250 1233.200 3.205 3.210 3.215 3.220 3.225 3.230 3.235 3.240 3.245 123456789103.200 3.210 3.220 3.230 3.240 3.250 評價人A評價人B評價人C三人均值AX=AR=BX=BR=CX=佃R礽=PPX()=+=/BARRR=-=X楍nX慍xXRLX2=-=RAXLX2=RDL屒4吳123456789 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 300.000 0.002 0.004 0.006 0.008 0.01

10、0 0.012 定期修復后量具更換新測量系統(tǒng)測量人員變動其它 量量具具重重復復性性和和再再現(xiàn)現(xiàn)性性分分析析表表第2頁,共2頁量具名稱： 游標卡尺零件名稱：測量日期：量具編號：測量參數(shù)：測量人員：量具量程： 0150mm參數(shù)規(guī)格：測量人數(shù)量： 3來自數(shù)據(jù)表：0.0040.00270.022試驗次數(shù) r = 3零件數(shù)量 n= 10測 量 系 統(tǒng) 分 析% 總 變 差（TV）重復性設備變差(EV)= 100（0.002 0.007 ）= 0.0040.59試驗次數(shù)K1= 31.5%= 0.00220.886230.5908再現(xiàn)性評價人變差(AV)= 100（0.001 0.007 )= 0.0030

11、.520.002103評價人數(shù)K2= 17.7%= 0.001320.707130.5231重復性和再現(xiàn)性(R&R)零件數(shù)量K320.7071= 100（0.003 0.007 )= 0.0020.00130.5231= 36.1%= 0.00340.446750.403零件變差(PV)60.374270.3534= 100（0.007 0.007 )= 0.02220.3180.3375= 93.2%= 0.00790.3249100.3146總變差(TV)= 1.41( 0.007 0.003 )= 0.0030.007= 3.637= 0.007判定： %R%RR30%R30%，

12、測測量量系系統(tǒng)統(tǒng)不不可可以以接接受受！NdcNdc值值55，該該測測量量系系統(tǒng)統(tǒng)的的分分辨辨力力不不能能有有效效分分辨辨出出過過程程的的變變差差！分析評價措施 備注： K1等于d2*的倒數(shù)，d2*取決于試驗次數(shù)（m）和零件數(shù)與評價人的乘積（g)，並假設該值大于15。 K2等于d2*的倒數(shù)，d2*取決于評價人數(shù)量(m)和(g),g為1,因為只有單極差計算。 K3等于d2*的倒數(shù)，d2*取決于零件數(shù)(m)和(g),g為1,因為只有單極差計算。 AV如果計算中根號下出現(xiàn)負值，評價人變差缺省為0。制定：審核：()(2/2倱楋R噅=()(牮 臶噅 K噁/22-22&噁 池噅 傯汒汒倫倽3KR噐P=22&噐 RR噔=)/(0%噔噅噅=琩琯琨氰氥噔 瑬噁 硴噁