XXXXXX新產(chǎn)品驗(yàn)證試驗(yàn)報(bào)告

1、 XXXXXX驗(yàn)證試驗(yàn)報(bào)告報(bào)告編號(hào)：QA1301001完成日期：Jan.15.2009頁(yè)碼：14 of 14樣品數(shù)量:10PCS委托日期:Dec.25.2009 產(chǎn)品驗(yàn)證試驗(yàn)報(bào)告TO：XXXCC：XXX擬制：XXX審核：XXX目錄1.0實(shí)驗(yàn)?zāi)康?2.0實(shí)驗(yàn)設(shè)備23.0樣品名稱(chēng)、編號(hào)及來(lái)源24.0試驗(yàn)方法/環(huán)境與步驟要求24.1實(shí)驗(yàn)室環(huán)境測(cè)試:24.2試驗(yàn)流程：34.3預(yù)處理:34.4初始測(cè)試項(xiàng)目及數(shù)據(jù):34.5關(guān)鍵器件溫升試驗(yàn):74.6低溫貯存與工作試驗(yàn):74.7高溫貯存與工作試驗(yàn):94.8恒定濕熱試驗(yàn):94.9模擬故障測(cè)試試驗(yàn):104.10最后測(cè)試:115.0實(shí)驗(yàn)結(jié)果判定146.0附件141

2、.0 實(shí)驗(yàn)?zāi)康男庐a(chǎn)品可靠性驗(yàn)證試驗(yàn)。2.0 實(shí)驗(yàn)設(shè)備序號(hào)設(shè)備名稱(chēng)設(shè)備型號(hào)設(shè)備編號(hào)1高壓儀TOS8870AFE-00112三用表34410AFE-03993AC SOURCEChroma 6520FE-04004電子負(fù)載Chroma 6214FZ-00105功率測(cè)試儀AN2102WFC110986可程式恒溫恒濕儀TH-225D060420A7數(shù)字示波器DOS6032AFE-0398A8溫度測(cè)試儀DR130FZ-00099調(diào)壓儀TDGC210振動(dòng)試驗(yàn)臺(tái)DZD-450A11跌落測(cè)試臺(tái)3.0 樣品名稱(chēng)、編號(hào)及來(lái)源3.1 樣品型號(hào)/名稱(chēng)：FP09M0383.2 FEREX P/N #： 3.3 樣品編號(hào)

3、： No.1 No.103.4 試驗(yàn)樣品來(lái)源：R&D4.0 試驗(yàn)方法/環(huán)境與步驟要求4.1 實(shí)驗(yàn)室環(huán)境測(cè)試: 環(huán)境等級(jí)環(huán)境條件I試驗(yàn)室環(huán)境溫度23±2試驗(yàn)室相對(duì)濕度55%±5%試驗(yàn)室氣壓無(wú)法測(cè)試試驗(yàn)室風(fēng)速無(wú)風(fēng)狀態(tài)4.2 試驗(yàn)流程： 預(yù)處理高溫貯存與工作試驗(yàn)初始 測(cè)試模擬故障測(cè)試安規(guī)綜合測(cè)試關(guān)鍵器件溫升試驗(yàn)恒定濕熱試驗(yàn)高溫貯存與工作試驗(yàn)最后 測(cè)試4.3 預(yù)處理:l 將試驗(yàn)樣本除去包裝并水平放置，每臺(tái)樣本之間距離以及到試驗(yàn)臺(tái)面的距離均大于5cm；l 試驗(yàn)用負(fù)載的發(fā)熱應(yīng)不影響試驗(yàn)數(shù)據(jù)的準(zhǔn)確采集，l 樣品結(jié)構(gòu)檢查、自制編號(hào)。4.4 初始測(cè)試項(xiàng)目及數(shù)據(jù)4.4.1 初始測(cè)試項(xiàng)目

4、：序號(hào)試驗(yàn)項(xiàng)目技術(shù)要求測(cè)試方法1結(jié)構(gòu)工藝要求產(chǎn)品承認(rèn)書(shū)結(jié)構(gòu)特性目視2交流輸入電壓范圍90VAC 264VAC參考Spec實(shí)測(cè)3交流輸入電流0.55A/0.33A MAX AT INTPUT 115/230VAC參考Spec實(shí)測(cè)4額定輸出電壓見(jiàn)附表(一)參考Spec實(shí)測(cè)5輸出電壓穩(wěn)定度見(jiàn)附表(表一)參考Spec實(shí)測(cè)6輸出電壓紋波峰-峰值A(chǔ)T230VMAX LOAD見(jiàn)附表(一)參考Spec實(shí)測(cè)6效率AT 230VMAX LOAD見(jiàn)附表(一)參考Spec實(shí)測(cè)8開(kāi)關(guān)機(jī)過(guò)沖幅度產(chǎn)品承認(rèn)書(shū)參考Spec實(shí)測(cè)9帶容性負(fù)載能力產(chǎn)品承認(rèn)書(shū)參考Spec實(shí)測(cè)10抗電強(qiáng)度AC3000V 10MA 60S參考Spec實(shí)測(cè)

5、FAP018-120S150B2電源帶載條件： VoutLoadVo1 +3.3VVo2 +5.1VVo3 +12.0VVo4 +23.0VVo5 +4.5VMin output current(MA)800450102010Type output current(MA)80015001030010Max output current(MA)100015001050010output VoutMin：3.15V4.75V11.28V21.88V3.83VMax：3.46V5.35V12.72V26.45V5.17Voutput RippleMax：50mV50mV120mV250mV50mVE

6、fficiencyMin:65%樣品編號(hào)負(fù)載輸入AC電壓（V）輸出電壓（V）測(cè)試結(jié)果Vo1(V)Vo2(V)Vo3(V)Vo4(V)Vo5(V)功耗輸出標(biāo)稱(chēng)電壓3.3V/ 800mA5.1V/ 1500mA12V/ 10mA23V/ 300mA4.5V/ 10mA1Min903.275.1212.1724.284.37PASS2203.295.1512.1824.314.412643.285.1612.1824.334.40標(biāo)稱(chēng)903.255.0812.1224.084.322203.285.1012.1524.194.332643.295.1112.1624.204.34Max903.215

7、.0312.0123.964.262203.245.0512.0524.034.282643.245.0612.0624.044.27紋波23031 mV35 mV67 mV121 mV28 mV效率AT230VAC Type LOAD68.7%2Min903.215.2312.3124.124.36PASS2203.235.2512.3324.154.382643.245.2612.3524.164.39標(biāo)稱(chēng)903.195.2112.2423.964.332203.235.2412.2823.984.352643.255.2512.2923.984.35Max903.185.1612.142

8、3.784.182203.215.1812.1823.824.192643.225.1912.1723.844.21紋波23029 mV33 mV78 mV116 mV24 mV效率AT230VAC Type LOAD69.3%3Min903.315.1812.0824.194.31PASS2203.355.1912.1524.224.332643.365.1912.1624.234.34標(biāo)稱(chēng)903.285.1312.0124.074.272203.305.1512.0324.064.252643.335.1612.0524.104.25903.175.1011.9823.854.192203

9、.155.1112.0223.894.212643.165.1312.0323.924.22紋波23027mV36 mV61 mV97 mV26 mV效率AT230VAC Type LOAD67.8%4Min903.255.2812.1324.174.37PASS2203.295.2912.1724.164.382643.315.2912.1924.194.40標(biāo)稱(chēng)903.245.1611.9824.054.402203.265.1811.9924.074.282643.275.2012.0324.084.27903.185.0811.9023.884.202203.205.0911.9723

10、.914.232643.195.0511.9823.934.26紋波23027mV36 mV87 mV103 mV22 mV效率AT230VAC Type LOAD70.12%5Min903.225.2812.0824.254.33PASS2203.255.2912.1124.284.312643.285.3212.1524.314.32標(biāo)稱(chēng)903.215.1711.9724.194.282203.265.2511.9624.234.232643.285.2712.0324.284.26903.195.1311.8924.064.202203.245.1511.9524.104.232643.

11、265.1811.9624.134.26紋波23038 mV40 mV91 mV117 mV31 mV效率AT230VAC Type LOAD70.6%6Min903.265.1812.0824.194.28PASS2203.355.1912.1524.224.322643.365.1912.1624.234.34標(biāo)稱(chēng)903.285.1312.0124.074.272203.305.1512.0324.064.252643.335.1612.0524.104.25Max903.175.1011.9823.854.192203.185.1112.0223.894.252643.205.1312.

12、0323.924.27紋波23029 mV35 mV77 mV113 mV26 mV效率AT230VAC Type LOAD69.7%7Min903.275.1112.1724.224.33PASS2203.295.1512.1824.314.412643.285.1612.1824.334.40標(biāo)稱(chēng)903.255.0812.1224.084.322203.285.1012.1524.194.332643.295.1112.1624.204.34903.215.0312.0123.964.262203.245.0512.0524.034.282643.295.0612.0624.044.34紋

13、波23031 mV34 mV71 mV108 mV30 mV效率AT230VAC Type LOAD68.9%8Min903.315.1812.0824.194.30PASS2203.355.1912.1524.224.332643.365.1912.1624.234.34標(biāo)稱(chēng)903.285.1312.0124.074.212203.305.1512.0324.064.252643.335.1612.0524.104.25903.175.1011.9823.854.192203.155.1112.0223.894.212643.165.1312.0323.924.22紋波23023 mV36

14、mV68 mV96 mV32 mV效率AT230VAC Type LOAD70.1%9Min903.175.1312.0124.074.27PASS2203.255.1612.1824.334.402643.285.1012.1524.194.33標(biāo)稱(chēng)903.245.1511.9524.104.232203.265.0911.9924.134.252643.265.1311.2124.154.26903.235.2512.1723.914.092203.275.2812.0323.964.112643.295.3012.0823.984.16紋波23034 mV36 mV87 mV112 mV

15、29 mV效率AT230VAC Type LOAD69.3%10Min903.285.1612.0924.124.17PASS2203.215.1912.0724.184.192643.295.2612.0724.234.25標(biāo)稱(chēng)903.235.0811.8824.104.112203.255.1011.9224.154.162643.265.0711.9524.154.18903.245.1311.9723.964.132203.275.1512.0123.984.202643.305.1612.0323.994.21紋波23036 mV38 mV87 mV95 mV26 mV效率AT230

16、VAC Type LOAD68.4%4.5 關(guān)鍵器件溫升試驗(yàn):7.08.09.010.010.110.210.310.410.510.610.74.5.1 測(cè)試條件及要求按表四要求進(jìn)行測(cè)試并記錄數(shù)據(jù):表四測(cè)試條件: 測(cè)試點(diǎn)AB備注輸入電壓(V)120VAC264VAC1.輸出電流:按產(chǎn)品承認(rèn)書(shū)第2.2條中最大負(fù)載;2.環(huán)境要求按驗(yàn)證要求表一要求;3.試驗(yàn)時(shí)間:5小時(shí)輸入頻率(Hz)60Hz50Hz輸入電流(A)0.360.21初始環(huán)境溫度t1()24.825.0終止環(huán)境溫度t2()25.024.7測(cè)試溫度()最大允許溫度()IC1底部PCB81.281.0=120-10-40+t2濾波器LF1

17、63.864.2=130-10-40+t2熱敏電阻RT171.572.3=120-10-40+t2變壓器T1線圈(B級(jí)絕緣)82.781.9=130-10-40+t2變壓器T1骨架(B級(jí)絕緣)79.679.2=130-10-40+t2二極管D1586.684.7=140-10-40+t2MOSFET Q285.284.4=140-10-40+t2電容C261.863.7=105-10-40+t2電容C2163.563.8=105-10-40+t2電容C2262.764.1=105-10-40+t2電容C1865.664.7=105-10-40+t2電阻R479.280.6=150-10-40+

18、t2溫度測(cè)試儀:DR130;熱電偶為K型;4.6 低溫貯存與工作試驗(yàn)4.6.1 溫度與時(shí)間要求（如圖一）：圖一4.6.2 低溫貯存與工作試驗(yàn)項(xiàng)目：Ø 低溫貯存試驗(yàn)：按GB2423.1中試驗(yàn)Ab的試驗(yàn)方法進(jìn)行，產(chǎn)品不通電水平放置于試驗(yàn)箱內(nèi)，從環(huán)境溫度降低到最低存貯溫度-10±3的時(shí)間為1±0.1小時(shí)，持續(xù)試驗(yàn)時(shí)間為16小時(shí)后結(jié)束。Ø 低溫工作試驗(yàn)：貯存試驗(yàn)結(jié)束后，立即在120VAC/60Hz和264VAC/50Hz下分別測(cè)試輸出電壓并記錄數(shù)據(jù), 按GB2423.1中試驗(yàn)Ad的試驗(yàn)方法提高試驗(yàn)箱溫度到最低工作溫度0±3的時(shí)間為0.4±0.

19、05小時(shí)，進(jìn)行以下試驗(yàn)。Ø 低溫持續(xù)工作試驗(yàn)：先在120VAC/60Hz持續(xù)工作24小時(shí)，再在264VAC/50Hz持續(xù)工作24小時(shí)中間每隔6小時(shí)測(cè)試一次輸出電壓并記錄數(shù)據(jù)，期間不得中斷試驗(yàn)。Ø 低溫開(kāi)關(guān)機(jī)試驗(yàn)：先加264VAC單相交流電，通電60秒，斷電5秒；再加230VAC單相交流電，通電60秒，斷電5秒；繼續(xù)加120VAC單相交流電，通電60秒，斷電5秒；持續(xù)時(shí)間為72小時(shí)，中間每隔6小時(shí)測(cè)試一次輸出電壓并記錄數(shù)據(jù)，期間不得中斷試驗(yàn)。Ø 輸出電流按產(chǎn)品承認(rèn)書(shū)第2.2條最大負(fù)載要求.4.6.3 恢復(fù)：從最低工作溫度0±3恢復(fù)到試驗(yàn)室環(huán)境溫度的時(shí)間為0

20、.5±0.05小時(shí)。4.6.4 最后測(cè)試：按初始檢驗(yàn)項(xiàng)目測(cè)試并要求符合產(chǎn)品承認(rèn)書(shū)標(biāo)準(zhǔn)。4.7 高溫貯存與工作試驗(yàn)4.7.1 溫度與時(shí)間要求（如圖一）：4.84.94.7.14.7.2 高溫貯存與工作試驗(yàn)項(xiàng)目：Ø 高溫貯存試驗(yàn)：按GB2423.2中試驗(yàn)Bb的試驗(yàn)方法進(jìn)行，產(chǎn)品不通電水平放置于試驗(yàn)箱內(nèi)，從環(huán)境溫度升到最高存貯溫度85±2的時(shí)間為1±0.1小時(shí)，持續(xù)試驗(yàn)時(shí)間為16小時(shí)后結(jié)束。Ø 高溫工作試驗(yàn)：貯存試驗(yàn)結(jié)束后,立即在120VAC和264VAC測(cè)試輸出電壓并記錄數(shù)據(jù), 按GB2423.2中試驗(yàn)Bd的試驗(yàn)方法降低試驗(yàn)箱溫度到最高工作溫度40

21、±2的時(shí)間為0.8±0.05小時(shí)，進(jìn)行以下試驗(yàn)。Ø 高溫持續(xù)工作試驗(yàn)：先在120VAC/60Hz輸入持續(xù)工作24小時(shí)，再在264VAC/50Hz輸入持續(xù)工作24小時(shí),中間每隔6小時(shí)測(cè)試一次輸出電壓并記錄數(shù)據(jù)，期間不得中斷試驗(yàn)。Ø 高溫開(kāi)關(guān)機(jī)試驗(yàn)：先加264VAC單相交流電，通電60秒，斷電5秒；再加230VAC單相交流電，通電60秒，斷電5秒；繼續(xù)加120VAC單相交流電，通電60秒，斷電5秒；持續(xù)時(shí)間為72小時(shí)，中間每隔6小時(shí)測(cè)試一次輸出電壓并記錄數(shù)據(jù)，期間不得中斷試驗(yàn)。4.7.3 輸出電流按產(chǎn)品承認(rèn)書(shū)第2.2條中最大負(fù)載要求;4.7.4 恢復(fù)：從最高

22、工作溫度40±3恢復(fù)到試驗(yàn)室環(huán)境溫度的時(shí)間為0.5±0.05小時(shí)。4.7.5 最后測(cè)試：按初始檢驗(yàn)項(xiàng)目測(cè)試并要求符合產(chǎn)品承認(rèn)書(shū)標(biāo)準(zhǔn)。4.8 恒定濕熱試驗(yàn)4.8.1 恒定濕熱與時(shí)間要求（如下圖）:4.8.2 恒定濕熱試驗(yàn)項(xiàng)目：Ø 恒定濕熱貯存試驗(yàn)：按GB2423.3中的試驗(yàn)方法進(jìn)行，產(chǎn)品不通電水平放置于試驗(yàn)箱內(nèi)，從環(huán)境溫度升高到試驗(yàn)溫度40±2的時(shí)間為1±0.1小時(shí)，不加濕；不通電存貯1小時(shí)后，增加濕度至93%+2%/-3%的時(shí)間是1±0.1小時(shí)，注意避免凝露；保持溫度和相對(duì)濕度不變，持續(xù)存貯24小時(shí)結(jié)束。Ø 恒定濕熱工作試驗(yàn)

23、：貯存試驗(yàn)結(jié)束后，立即在120VAC/60Hz和264VAC/50Hz分別測(cè)試輸出電壓并記錄數(shù)據(jù)，并進(jìn)行以下試驗(yàn)。Ø 恒定濕熱持續(xù)工作試驗(yàn)：先在120VAC/60Hz輸入持續(xù)工作12小時(shí)，再在264VAC/50Hz輸入持續(xù)工作12小時(shí)，中間每隔6小時(shí)測(cè)試一次輸出電壓并記錄數(shù)據(jù)，期間不得中斷試驗(yàn)。Ø 恒定濕熱開(kāi)關(guān)機(jī)試驗(yàn)：加264VAC單相交流電，通電60秒，斷電5秒；再加230VAC單相交流電，通電60秒，斷電5秒；繼續(xù)加120VAC單相交流電，通電60秒，斷電5秒；持續(xù)時(shí)間為72小時(shí)，中間每隔6小時(shí)測(cè)試一次輸出電壓并記錄數(shù)據(jù)，期間不得中斷試驗(yàn)。Ø 輸出電流按產(chǎn)品承

24、認(rèn)書(shū)第2.2條中最大負(fù)載要求;4.8.3 恢復(fù)：從恒定濕熱恢復(fù)到試驗(yàn)室環(huán)境的時(shí)間為1.2±0.05小時(shí)。4.8.4 最后測(cè)試: 按初始檢驗(yàn)項(xiàng)目測(cè)試并要求符合產(chǎn)品承認(rèn)書(shū)標(biāo)準(zhǔn)。4.9 模擬故障測(cè)試試驗(yàn):4.9.1 試驗(yàn)方法: 按GB4943-2001第5.3條要求進(jìn)行異常和故障工作測(cè)試試驗(yàn),試驗(yàn)要求見(jiàn)下表輸入電壓:230V/50Hz;輸出電流按產(chǎn)品承認(rèn)書(shū)第2.2.5條要求序號(hào)試驗(yàn)點(diǎn)故障類(lèi)別試驗(yàn)時(shí)間結(jié)果1D1短路1minPASS2LF1短路5minPASS3U1 1-2短路30minPASS4U1 3-4短路5minPASS5C2短路5minPASS6C21短路30minPASS輸入電壓:

25、264V/50Hz;輸出電流按產(chǎn)品承認(rèn)書(shū)第2.2.5條要求序號(hào)試驗(yàn)點(diǎn)故障類(lèi)別試驗(yàn)時(shí)間結(jié)果1D1短路1minPASS2LF1短路5minPASS3U1 1-2短路30minPASS4U1 3-4短路5minPASS5C2短路5minPASS6C21短路30minPASS4.9.2 判定條件:根據(jù)試驗(yàn)結(jié)果并按按GB4943-2001第5.3.8條進(jìn)行判定;試驗(yàn)中允許有器件損壞;4.10 最后測(cè)試：按產(chǎn)品承認(rèn)書(shū)進(jìn)行全項(xiàng)目測(cè)試（記錄請(qǐng)見(jiàn)下表）。 14 / 14最終測(cè)試記錄:樣品編號(hào)負(fù)載輸入AC電壓（V）輸出電壓（V）測(cè)試結(jié)果Vo1(V)Vo2(V)Vo3(V)Vo4(V)Vo5(V)功耗輸出標(biāo)稱(chēng)電壓3

26、.3V/ 800mA5.1V/ 1500mA12V/ 10mA23V/ 300mA4.5V/ 10mA1Min903.265.1611.9824.054.23PASS2203.265.1811.9924.074.282643.275.2012.0324.084.27標(biāo)稱(chēng)903.185.0811.9023.884.202203.205.0911.9723.914.232643.195.0511.9823.934.26Max903.185.1612.1423.784.182203.215.1812.1823.824.192643.245.0612.0524.104.23紋波23026 mV37 m

27、V69 mV114 mV23 mV效率AT230VAC Type LOAD68.5%2Min903.185.0811.9023.884.20PASS2203.205.0911.9723.914.232643.195.0511.9823.934.26標(biāo)稱(chēng)903.195.2112.2423.964.332203.235.2412.2823.984.352643.255.2512.2923.984.35Max903.185.1612.1423.784.182203.215.1812.1823.824.192643.225.1912.1723.844.21紋波23026 mV31 mV76 mV119

28、 mV25 mV效率AT230VAC Type LOAD69.0%3Min903.225.2812.0824.254.33PASS2203.255.2912.1124.284.312643.285.3212.1524.314.32標(biāo)稱(chēng)903.215.1711.9724.194.282203.265.2511.9624.234.232643.285.2712.0324.284.26903.175.1011.9823.854.192203.155.1112.0223.894.212643.165.1312.0323.924.22紋波23029mV37 mV63 mV107 mV27 mV效率AT2

29、30VAC Type LOAD67.4%4Min903.255.2812.1324.174.37PASS2203.295.2912.1724.164.382643.315.2912.1924.194.40標(biāo)稱(chēng)903.245.1611.9824.054.402203.265.1811.9924.074.282643.275.2012.0324.084.27903.185.0811.9023.884.202203.205.0911.9723.914.232643.195.0511.9823.934.26紋波23026mV36 mV86 mV109 mV27 mV效率AT230VAC Type LO

30、AD69.8%5Min903.225.2812.0824.254.33PASS2203.255.2912.1124.284.312643.285.3212.1524.314.32標(biāo)稱(chēng)903.215.1711.9724.194.282203.265.2511.9624.234.232643.285.2712.0324.284.26903.195.1311.8924.064.202203.245.1511.9524.104.232643.265.1811.9624.134.26紋波23030 mV37 mV82 mV110 mV36 mV效率AT230VAC Type LOAD70.5%6Min9

31、03.265.1812.0824.194.28PASS2203.355.1912.1524.224.322643.365.1912.1624.234.34標(biāo)稱(chēng)903.285.1312.0124.074.272203.305.1512.0324.064.252643.335.1612.0524.104.25Max903.175.1011.9823.854.192203.185.1112.0223.894.252643.205.1312.0323.924.27紋波23028 mV32 mV73 mV119 mV22 mV效率AT230VAC Type LOAD68.8%7Min903.275.11

32、12.1724.224.33PASS2203.295.1512.1824.314.412643.285.1612.1824.334.40標(biāo)稱(chēng)903.255.0812.1224.084.322203.285.1012.1524.194.332643.295.1112.1624.204.34903.215.0312.0123.964.262203.245.0512.0524.034.282643.295.0612.0624.044.34紋波23030 mV38 mV77 mV106 mV36 mV效率AT230VAC Type LOAD68.3%8Min903.315.1812.0824.194.30PASS2203.355.1912.1524.224.332643.365.1912.1624.234.34標(biāo)稱(chēng)903.285.1312.0124.074.212203.315.1512.0324.064.24