電子制造業(yè)新產(chǎn)品導(dǎo)入NPI及常用英文詞匯

1、產(chǎn)品定義(EVT，產(chǎn)品設(shè)計(jì)(DVT ,定型測試(PVTEVT (Engineer Verification Test)工程樣品驗(yàn)證測試,DVT (Design Verification Test) 設(shè)計(jì)樣品驗(yàn)證測試，PVT(Productio n/Process/Pilot Verification Test)生產(chǎn)驗(yàn)證測試。1) 產(chǎn)品確證歷程：EVT(E ngi neeri ng Verification Test)-> DVT(Desig n Verification Test) -> PVT(Process Verification Test);2) EVTPoduct/Eng

2、ineering Specification complete(由R&D完成，內(nèi)容：一些重要的參數(shù)，重要特征)Design Verification Plan ( B-test, Compatibility-test, EMI )(由技服部作)初步之BOM(R&D 完成)Cost Review(PMP負(fù)責(zé))Test equipme nt and Tooli ng(R&D和工程部門)Test process docume nted and released測試程序或測試文件Failure an alysis and corrective acti ons針對不良點(diǎn)作設(shè)計(jì)上

3、的改善3) DVTDesign VerificationTest( B-test , Compatibility-test, EMI ) complete概念1:可靠性測試：產(chǎn)品在既定的時(shí)間內(nèi)，在特定的條件下完成特定功能和性 能的機(jī)率概念 2:B-test- Basic test包括：Fun cti on TestSafety TestEn vir onment TestMecha ni cal Test概念3:Safety Test 主要有：Hit-Pot 高壓測試絕緣電阻測試Current Leakage(電流測試) 接地測試概念 4:Mechanical Test 主要有Vibratio

4、 n Test（ 振動試驗(yàn)）Drop Test（落體試驗(yàn)）概念 5: Compatibility test -兼容性測試硬件與軟件之兼容性硬件與硬件之兼容性概念6: EMI Test- 抗靜電,電磁干擾Age ncy Complia nces complete安規(guī)承認(rèn)測試，安規(guī)組負(fù)責(zé)Desig n Change Phased in設(shè)計(jì)變更切入MPI & TPI & Qll等等制程文件試用的制作完畢BOM進(jìn)一步修改Failure An alysis and Corrective acti ons 形成 AVL- Acceptable Ven dor List4）PVTFailur

5、e an alysis / corrective acti onFirst article in spect ion review with customer and docume nted制程安排好，各種制程文件修改并正式發(fā)行Operators/ I nspectors traning / certificati on programC-Test-僅小變更,僅需做change-test變可.此測試可僅針對變更項(xiàng)做ORT Test- ongoing reliability test連續(xù)測試2000小時(shí)PMP召開會議-作總結(jié)GO or STOP5）機(jī)構(gòu)件的3B ApprovalTVR- Tool

6、ing Verification Report對生產(chǎn)出來的產(chǎn)品做全尺寸測量Cpk Report制程能力報(bào)告TVR & Cpk由品保與工程部門共同完成Flow Chart - 流程圖怎樣安排制程PMP - Process Man ageme nt Pla n制程安排,制程控制要點(diǎn)，設(shè)備,檢驗(yàn)方法，檢驗(yàn)頻率等等Flow Chart & PMP 由 IE 制作FAP （ Fi nal Audit Program ）要求圖文并茂試模報(bào)告塑料成形條件，沖壓成形條件各單件之圖面及組件之裝配圖材質(zhì)證明書ECN- Engin eeri ng Change Notice要求及時(shí)地切入工程變更工廠

7、/設(shè)計(jì)產(chǎn)品測試：BVT是Build Verification Test，基本驗(yàn)證測試，對完成的代碼進(jìn)行編譯和連接，產(chǎn)生一個(gè)構(gòu)造，以檢查程序的主要功能是否會像預(yù)期一樣進(jìn)行工作。EVT是 Engineer Verification Test，工程樣品驗(yàn)證測試。DVT是Design Verification Test的簡稱，設(shè)計(jì)驗(yàn)證測試，是硬件生產(chǎn)中不可缺少的一個(gè)檢測環(huán)節(jié)，包括模具測試、電子性能、外觀測試等等。PVT全稱為Process Verification Test，意為小批量過程驗(yàn)證測試，硬件測試的一種，主要驗(yàn)證新機(jī)型的各功能實(shí)現(xiàn)狀況并進(jìn)行穩(wěn)定性及可靠性測試。Engin eeri ng Ve

8、rificatio n Testi ng (EVT)Identifyingdesign problems and solving them as early in the design cycleas possible, is key to keep ing your project on time and with in budget.Too often, product design and performanee problems are not detected until late in the product development cycle when you' re g

9、etting ready toship your product. The old adage holds true: Its costs a penny to make a cha nge in engin eeri ng, a dime in product ion and a dollar after a product is in the field.In the Prototyping stage, engineers create actual working samples of the product they pla n to produce. Engin eeri ng V

10、erificati on Test ing (EVT) is used on prototypes to verify that the desig n meets pre-determ ined specifications and design goals. This valuable information is used to validate the desig n as is, or ide ntify areas that n eed to be modified.Percept ' s proven EVT testing process helps clients t

11、o quickly identify and resolve desig n issues early in the desig n cycle, impro ving future product performa nee while sav ing time and mon ey.EVT:Con sists of basic fun ctio nal tests, parametric measureme nts, specificationverification Is performed on firstengineering prototypesEn sures basic unit

12、 performa nee to desig n goals and specificati onsDVT / EVTDesig n Verificatio n Testi ng (DVT)After prototyp ing, the product is moved to the n ext phase of the desig ncycle: Design Refinement. Engineers revise and improve the design to meet performa nee and desig n requireme nts and specificati on

13、s. Desig nVerificatio n Test ing is performed to deliver objective, comprehe nsive testi ng verify ing all product specificati ons, in terface sta ndards, OEM requireme nts, and diag no stic comma nds.Percept ' s thorough, objective DVT methodology delivers objective, comprehe nsive testi ng to

14、verify all product specificatio ns, in terface sta ndards, OEM requireme nts, and diag no stic comma nds.DVTis an intensive testing program consistingof five areas of testing:Fun cti onal Testi ng (in clud ing usability) Performa nee Test ing ClimaticTesti ng Reliability Testi ng Complia nee Test in

15、gProcess (or Pilot) Verification Test (PVT)Subset of Desig n Verificati on Tests (DVT) Performed on pre-product ionorproduct ion un its Verifies desig n has bee n correctly impleme nted intoproduct ionCVT Compatibility Verification Testing產(chǎn)品定義(EVT)、產(chǎn)品設(shè)計(jì)(DVT)，到定型測試(PVT)三大階段是系統(tǒng)化產(chǎn)品研發(fā) 流程。70?!&DVT :

16、Design Verification Test，是由開發(fā)樣機(jī)階段向生產(chǎn)樣機(jī)階段轉(zhuǎn)換所 必須的技術(shù)評審，DVT階段：指從EVT評審?fù)ㄟ^后到DVT評審的階段。包括模具測試、電子性能、 外觀測試等.重點(diǎn)是確認(rèn)：1、是否符合產(chǎn)品定義要求，2、可否批量生產(chǎn)，由項(xiàng)目部輸出評審 報(bào)告。PVT Production Verification Test，是由生產(chǎn)樣機(jī)階段向量產(chǎn)階段轉(zhuǎn)換所必須的技術(shù)評審，PVT階段：指從DVT評審?fù)ㄟ^后到PVT評審的階段。主要驗(yàn)證新機(jī)型的各功能實(shí) 現(xiàn)狀況并進(jìn)行穩(wěn)定性及可靠性測試。重點(diǎn)是確認(rèn)：能否量產(chǎn)，由項(xiàng)目部輸出評審報(bào)告。EVT: Engineering Verification

17、 Test工程驗(yàn)證測試產(chǎn)品開發(fā)初期的設(shè)計(jì)驗(yàn)證。設(shè)計(jì)者實(shí)現(xiàn)樣品時(shí)做初期的測試驗(yàn)證，包括功能和安規(guī)測試，一般由RD(Research&Development)對樣品進(jìn)行全面驗(yàn)證，因是樣品, 問題可能較多，測試可能會做 N次。DVT: Design Verification Test設(shè)計(jì)驗(yàn)證測試解決樣品在EVT階段的問題后進(jìn)行，對所有信號的電平和時(shí)序進(jìn)行測試，完成安規(guī)測試，由RD和DQA(Design Qualiy Assuranee)驗(yàn)證。此時(shí)產(chǎn)品基本定型。DMT: Desig n Maturity Test成熟度驗(yàn)證可與DVT同時(shí)進(jìn)行，主要極限條件下測試產(chǎn)品的MTBF(Mean Time

18、 BetweenFailure) 。HALT(High Accelerated Life Test)&HASS(HighAccelerated Stress Screen)等，是檢驗(yàn)產(chǎn)品潛在缺陷的有效方法。PVT: Pilot-ru n Verification Test小批量過程驗(yàn)證測試，驗(yàn)證新機(jī)型的各功能實(shí)現(xiàn)狀況并進(jìn)行穩(wěn)定性及可靠性測試。MVT: Mass-Production Verification Test量產(chǎn)驗(yàn)證測試驗(yàn)證量產(chǎn)時(shí)產(chǎn)品的大批量一致性，由DQA僉證MP: Mass-Production量產(chǎn)電子制造專業(yè)術(shù)語大集合Engineer 工程PE: Products Eng

19、in eer 產(chǎn)品工程 Process engin eer 制 9程工程TE: Test Engin eer測試工程ME: Manufacturing Engineer制9造工程;Mechanical Engineer機(jī)械工程IE: In dustrial Engin eer工業(yè)工程DCC: Docume nt Control Cen ter 文管中心BOM: Bill OF Material材料清單ECN: Engin eeri ng Cha nge Notice工程變動公告TECN: Temporary Engin eeri ng Change Notice 工程臨時(shí)變動公告ATY: As

20、sembly Test Yield Total Yield直通率TPM: Total Productivity Mai ntenancePM: Product Man ager; Project Man agerECR: Engin eeri ng Change Request工程變更申請ECO: Engin eeri ng Change Request工程變更指令EN: Engin eeri ng Notice工程通報(bào)WPS: Work Procedure Sheet工作說明書ICT: In Circuit Test電路測試P/R: pilot run; C/R:EVT: engineer

21、Verification Test DVT: Desig n Verificati on Test MVT: Mass Verification Test ORT: On Goi ng Reliability Test S/W:software 軟件 H/W: hardware 硬件 DCN: Desig n Cha nge Noticecontrol run T/R : trial run工程驗(yàn)證測試設(shè)計(jì)驗(yàn)證測試多項(xiàng)驗(yàn)證測試出貨信賴性測試設(shè)計(jì)變更通知試做生產(chǎn)驗(yàn)證測試 調(diào)整轉(zhuǎn)換功能 載器調(diào)整具PVT: Productio n Verificati on TestMTF: Modulati on

22、 Tran sfer FunctionCAT: Carriage Alig nment ToolID: In dustrial Design工業(yè)設(shè)計(jì)（外觀設(shè)計(jì)）PCBA: Prin ted Circuit Board Assembly電路板組裝F/T: Fun ction Test功能測試CCD: Charge Coupled Device 掃描儀之讀器ERS: External Refere nee Spec外部規(guī)格PMP: Production Man ageme nt Pla n工程管理計(jì)劃QA Quality Assura nee質(zhì)量保證QRA :Quality & Relia

23、bility Assura nee質(zhì)量與可靠性保證MQA :Ma nu facturi ng Quality Assura nee制造質(zhì)量保證DQA: Desig n Quality Assura nee設(shè)計(jì)質(zhì)量保證QC: Quality Control質(zhì)量控制IQC: In comi ng Quality Co ntrol收益質(zhì)量控制VQC: Ven dor Quality Con trol售貨質(zhì)量控制IPQC: In Process Quality Co ntrol制程質(zhì)量控制OQA: Out goi ng Quality Control出貨質(zhì)量控制QE: Quality Engin ee

24、r質(zhì)量工程AQL: Acceptable Quality Level可接受的質(zhì)量水平DPPM: Defective Pieces Per Millio n units百萬件中有損件數(shù)PPM: Pieces Per Million 百萬分之一CS: Custom Service 顧客服務(wù)MRB: Marerial Review BoardDMR Defective Material Report材料缺陷報(bào)告RMA: Retur n Marerial Admi ni strati on材料回收處理Life Test 壽命測試T/C: Temperature Cycle溫度循環(huán)H/T: High T

25、emperature Test高溫測試L/T: Low Temperature Test低溫測試ISO: In ternatio nal Sta ndard Orga ni zatio n國際標(biāo)準(zhǔn)化組織SPC: Statistic process eon trol統(tǒng)計(jì)過程控制5S:整理.整頓.清理.清掃.素養(yǎng)VMI: Visual Mecha nical In spectio n外觀機(jī)構(gòu)檢驗(yàn)MIL-STD: Military Sta ndard美軍標(biāo)準(zhǔn)SPEC: Specification 規(guī)格AVL: Approval Vendor List 合格廠商QVL: Qualified Ven d

26、or List合格廠商FQC: Fi nal Quality Con trol最終質(zhì)量控制OBA: Ope n Box Audit 成品檢驗(yàn) EAR: Engin eeri ng An alysis Request FAI: First Article In spect ionVQM: Vendor Quality Man ageme nt CAR: Corrective Action Request 4M: Man; Machine; Material; Method 5M: Man; Machine; Material; Method; MTBF: Mea n Time Betwee n

27、Failure TTL: Total首件檢驗(yàn)廠商質(zhì)量管理改進(jìn)對策要求 人,機(jī),材,方法Mwasurment人,機(jī),材,方法,測量平均壽命FIN Finance&Accou nti ng財(cái)務(wù)與賬目P&L: Profit & LosePV : Performa nee Varia nee現(xiàn)象差異3 Eleme nt of Cost = M,L,OM: Material 材料L: Labor 人力Overhead管理費(fèi)用Fix OH Fix Overhead固定管理費(fèi)用Var OH Variable Overhead 不定管理費(fèi)用 COGS Cost Of Goods Sol

28、d 工廠制造成本 AR: Accou nt Receivable 應(yīng)收AP: Accou nt Payable 應(yīng)支MIS Ma nageme nt In formation System資訊管理系統(tǒng)IS: In formation System資訊系統(tǒng)IT: In formatio n Tech no logy系統(tǒng)技術(shù)MRP: Material Requisiti on Pla n材料需求計(jì)劃I2:I nformation In tegratio n System資迅整合系統(tǒng)SAP: System Applicati on Programmi ng 系統(tǒng)申請項(xiàng)目 ERP: En terpri

29、se Resource Programmi ng 企業(yè)資源項(xiàng)目HR Human Resource 人力資源PR: Public relation公共關(guān)系T/O: Turn Over Rate=Mo nthly T/O Total People*12GR: Gen eral Affair總務(wù)Orga ni zati on組織HQ Head Quarter 總公司Chairmen 主席Lite-0 n Group光寶集團(tuán)Preside nt 總裁Executive Vice Preside nt 常務(wù)副總裁Vice Preside nt副總裁HR Human Resource人力資源部FIN Fi

30、nance 財(cái)務(wù)Sales銷售R&D: Research & Developi ng 研發(fā)部QA:質(zhì)量保證 QA DQA CSMIS: Man ageme nt In formation System資迅管理系統(tǒng)影像管理事業(yè)部計(jì)算機(jī)部 品保部生（產(chǎn)）物（料）管（理）PUR 采購 Purchas ingIMD: Image Man ageme nt Divisio n ITS: In formatio n Tech no logy System QRA: Quality Reliability Assura nee MFG: Man ufacturi ng制造部PMC: Prod

31、uction & Material ControlMaterials 材料PC: Production Co ntrol生產(chǎn)控制MPS: Mass Production Schedule 量產(chǎn)計(jì)劃FGI: Fini shed goods Inven tory 成品存貨UTS: Un its To Stock存貨單元WIP: Worki ng In Process In ve ntory 在制品C/T: Cycle Time循環(huán)時(shí)間,瓶頸WD: Working Days 工作天MTD: Mo nth To Days月初到今日（例如總表整理）YTD: Year To Days年初到今日SO

32、: Sales Order 銷售清單MO: Man ufacture Order 制造清單BTO: Build To Order訂單生產(chǎn)P/N: Part Number 料號MC: Material Co ntrol材料控制MRP: Material Requisiti on Pla n材料需求計(jì)劃INV: In ve ntory存貨清單Inv Turn Over Days=INVS/NSB X WD 庫存周轉(zhuǎn)天數(shù) PSI: Production Shippi ng Inven tory預(yù)備待出貨JIT: Just In Time 實(shí)時(shí)Safety Inven tory安全存量CKD: Completed Kits Delivery全件組裝出貨SKD: Semi Kits Delivery半件（小件）組裝出貨W/H: Warehouse 倉庫Rec: Receivi ng Ce nter接收中心Raw MTL原物料F/G: finish goods 成品Import/Export 進(jìn)出口SI: Shippi ng In structio n發(fā)貨指令PL: Pack ing List包裝清單Inv: Shippi ng Inv oice出貨發(fā)票ETD: Estimated Time of Departure預(yù)估離開 / 發(fā)貨時(shí)間ETA Esti