旋切機(jī)說明書

1、精品文檔operating instructionxingtai kexingyu machinery manufactureco.,ltdprefacethank you for using our products.this manual describes the function characteristic, this product installation debugging steps, operation etc. put forward by the accident may be caused by improper operation and common troubl

2、eshooting methods and matters needs attention.before using this product, please read this manual carefully first, in order to achieve optimal use effect.please keep this manual and read it with attention.xingtai kexingyu machinerymanufacture co.,ltd1歡立下載精品文檔a, product overview1.1、main uses and chara

3、cteristics of productscomputer numerical control spindle-less peeling machineis used to cut the logs which are madeby human or spindle machine into veneers. double roller of the device is fixed, the blade base move along the parallel guide way, through two feed screws while pushing the blade base se

4、at in the horizontal direction. we use most advanced numerical control systems to get dynamicoperationand current rotary cutting wood diameter, friction roller speed, the rotary cutting plate thickness and other parameters, calculate the feed speed, in order to achieve uniform thickness. at the same

5、 time, the blade base seat are fixed with the accessory that can adjust the distance between the blade and single roller (function of automatic adjustment of the blade gap).by adopting the structure above, our machine enjoys the merits as below:ncspindle-less system runs by intelligent microcomputer

6、 controller, inverter and displacement of ncspindle less rotary cutter sensor components, so it realizes numerical control operation, the true realization of automation.we the following characteristics:1 、 we use industrial grade control chip, and increase the number of software and hardware anti-ja

7、mming measures, the machine has extremely high reliabilityand stability.2、the use of large screen lcd display, full chinese menu, the operation interface of chinese character display working condition of the whole machine and convenient for the user simple and quick setting of the debugging and para

8、meter.3、 the core of high speed of calculation, the control model and the flexible patch thickness function, veneer precision up to 0.02mm.4、 configurability is strong, the factory can adjust the parameter according to the different types of rotary cutting machine, the user also can set the paramete

9、r according to their own needs.5、 with the button fault detection function and parameter of intelligent, reliable selfcheckingfunction.6、with restore factory default parameter function, users can simply be nc spindle less rotary cutter system restore to factory state.7、 additional powerful, with pie

10、ces of thick patch, menumanagement, error detection, debugging aid, veneer thickness compensation function.8、we use screw propulsion, high precision, small gap, not prone to abnormal sector; the blade gap automatic regulating function, single board to make the rotary cutting out the roughness increa

11、sed greatly.9、 a plate without transmission shaft design, easy to operate.10、compact structure, stable performance, simple operation, high efficiency and other advantages of production.11、perfect protection function, has phase lack, the function of overload protection, over currentprotection, overvo

12、ltage protection,so as to ensure the service life ofelectrical appliances.1歡立下載technical data1.2、 product specifications,(a), the total power: 23.5kw(3) 7.5kw-4-b5,(1) single roller motor 7.5kw-4-b35 (2) 5.5kw-4-b5 double roller motor ,feed motor(4) the hob cutter motor 1.5kw-4-b5,(5) the transmissi

13、on belt motor1.5kw-4-b5,(two), a rotary cutter:(1) specification (length * width * thickness) (mm): 1500 x 180 x 16.(2) edged arc length: flat grinding 22 degrees bevel 42-42.5 mm long.(three), the rotary cut wood:(1) the rotary cut wood specifications (diameter * length): the maximum opening 400mm,

14、the longest rotary cutting 1300mm.(2) the small shaft diameter wood core diameter: 24mm.(four), log out board line speed: 45 m / min(five), equipment configuration installed total size (length * width * height): 4300 x 1600 x 1260mm(six), adapted to the voltage range of equipment: 3 phase 380v + 20%

15、(other voltage and frequency according to the customer requirements can be customized).(seven) the work environment requirements:(1) the storage environment: -40 c and 60 c(2) the use of the environment temperature: -10 degrees c and 50 c(3) the maximum relative humidity:90% relative humidity withou

16、t condensation or water(4) the maximum operating altitude: 1000 meters below (beyond thisheight increases every100 meters, rated current fall 1%).精品文檔and working principlesingle roller redne&r巾輒減速機(jī)single roller notor單里電機(jī) feeding screw 迸給此杠,.,.feeding reducer f嚶我嗎。r進(jìn)給減速機(jī)進(jìn)給電機(jī) 一autmtic press left c

17、are自動(dòng)搗木軸裝置l1 釬 j double roller reducer雙輪減速機(jī)operate displakoperate conputer boi電靦控制箱而曲h roller t»hr雙轅電機(jī)two equipment, parts and accessories9歡立下載hob aoior xiautonatic adinest knife s1 自到調(diào)刀腳超軌" auumatic hob cut fedu期潦一惻減理梃j3口岫tie hoh cut fi動(dòng)滾刀捌jcotiyeyor belt mtor .、他貓帶電機(jī)andlel活裝鉤、conveyor bd

18、t reiucei輸帶減速:機(jī)、j出長壓木皮裝置automatic add oil punp 巨晶雪電轉(zhuǎn) autoetic edjuest knife 加 sup 自動(dòng)調(diào)刀縫支臂架2.1、 the main components of equipment diagram1, computer control box: the complete equipment of the entire control function.2, operation table:signal transmission to the control box control machine.3, automatic

19、 ramming wooden shaft rotary cutting device: after the completion of the remaining wood shaft from the knife to sew on tamping.4, automatic oiling pump: machine oil lubrication of all missing parts of automatic oiling.5, automatic tool setting seamarm frame: adjust the cutter slot arm support.6, aut

20、omatic tool setting seamtrack: automatic track adjustment assistance,improving theprecision.7, hob cutter motor: model ye90l-4, used to drive the speed reducer drives the hob cutting, rotation.8, hob cutting reducer: type: gr47-y1.5-4p-11.7-m1, drive motor power reduction part of hob cutter.9, trans

21、mission belt motor model: ye90l-4, used to drive the speed reducer to drive the transmission belt to rotate.10, the transmission belt reducer: type gr47-y1.5-4p-11.7-m1-b-180,transmission belt motor powered deceleration section.11, double roller reducer model: gr87-y7.5kw-4p-11.98-m1-1ec,drive and d

22、ouble roller motor powered deceleration section.12, double rollermotor: type y2-132m-4, used to drivethe speed reducer drivesthe double roller torotate.13, a feed screwfeed drive force, so that the overall:translation tool turret,completing thepower supportingwood veneer when.14, double roll(phi 200

23、): mechanical power transmissionwood veneers used todrag the timberrotation.15, single roller motor model: y2-132s-4, used to drive the speed reducer, driving a single roll.16, single roller reducer model: grf87-y5.5-4p-11.98-phi 300-1fcdrive single roller motor powereddeceleration section.17, the f

24、eed speed reducer: model gr87-y7.5-4p-13.38-m1 feed drive motor power reduction part.18, feed motor: type: 7.5kw-4 used to drive reducer, driven by the rotation of the feed screw.19, automatic tool setting seamarm rack: used to fix the single roller drive assembly, and complete the regulation of bla

25、de gap function.20, automatic tool setting seam track: used to adjust the slope before and after the trip, to complete the wood in the rotary cutting diameter from big to small changes in response to the amount of automatic tool setting seam.21, lifting hook: equipment for transportation and hoistin

26、g wire rope used to remind.2.2、 randomaccessories equipmentnamepcsnamepcsnamepcswrench (24)1ruler2wrench 321corner ruler1thickness meter1blade gap feeler1wrench 22-2416-182oil pot1operating instruction12.3、 the working principle of the product (briefly)single roller motor and double roller motor dri

27、ves the transmission system in each of the friction roller, respectively driven single and double friction roller in the rotation, the wood in the middle of a single friction roller and the friction roller is composed of a single pair, friction roller and the friction roller is driven to rotate two

28、together, at the same time, the computer control system is composed of testing friction roller speed encoder detection to the friction encoder roller speed and detection of wood diameter to detect the current rotary cutting wood diameter and user needs rotary cut veneer thickness, calculate out put

29、speed feed motor to drive the feeding device, the turret and single friction roller continuous double friction roller to the direction of movement, thus completing the rotary cutting task.three the rules for safe operation3.1、prefacein this manual, section contains help you safe use of the device

30、9;s advice about equipmentinstallation,use and maintenance in theprocess of advice and further relevantinformation will bedescribed in other chapters, the contentis not included in thesafety section.3.2、safety signs and grade隹警告warning: pay attention tothecontent! the riskofelectric4觸電危險(xiǎn)接觸電懣可靛蕓造 成電擊

31、或均臨、堆修前 請關(guān)閉或停止帆虢電通電擊和電郵會(huì)產(chǎn)生 爆炸和理光危險(xiǎn)，請道 守更全理童并使南安至 的防掉用具進(jìn)行檢修， 非專生人員朝動(dòng)bshock.warning:pay attention to the content! handdon't tryto in the operation ofrepairs,adjustment, lubricationorthe equipmentsqueeze risk.warning:pay attention to timinggas content.3.3 、equipment safety operationwarning! the use

32、 of this equipment,must木材在旋切時(shí) 千萬不可用手或鐵 質(zhì)器具觸及轉(zhuǎn)動(dòng)的 木材，違章操作會(huì) 對人體造成嚴(yán)重的擠手危險(xiǎn) 肢體幢害bcleaning machine.a本機(jī)械國精密越*r 畿油便用金情成機(jī)械的 產(chǎn)重搬壞.為*保建的 正常使用，清每隔n-4 心時(shí)在油杯內(nèi)、燕尾型 岫忖或清鼬光柱上注油 -a清在轅筒油杯內(nèi) ._ . +.以津?qū)偕厦繒裥r(shí)注定時(shí)加油黃油一次茸進(jìn)行檔查regulationbeabsolutely obey safety basic matters, to prevent electric shock, personal injury and othe

33、raccidents. before use, please read the following safety operation specificationcarefully, afterreading, please pay attention to the preservation.equipment in most of the accidents are caused by failure to observe the safety rules of operation for the cause, but very important rule is the operation

34、of equipment, maintenance of the machine, don'twipelubrication; failure outage in repair equipment, first stop; equipmentgrounding should always check. safety devices keep equipment manufacturers to provide the is only used to provide the most basic accident prevention, the work of the main resp

35、onsibilities will still equipment owners and staff who are responsible for the operation ,maintenance and repairingequipment owner must ensure that: the device associated with the personnelhave been relatedto the rules of safe operation training safety operation rulesposted in the relevant regional.

36、note: a comprehensive reading and pay attention to the following safety rulesthe operation of machineadapt to this work and can reliablypersonnel operation,maintenance and1, equipment maintenance must be trained healthy body, complete staff bear.2, do not allow alcohol, take drugs or similar situati

37、on of repair of the equipment.3, the equipment before the start,operators should check the safety facilitiesallis normal andcheck the equipment without obvious defects.4, if the device hasaspect, the the personnel.immediatelyequipment mustany defect, especially relates to safety operation regulation

38、operator shall immediately report to the leadership responsible for repair or inform5, if the crisis to the safe operation of equipment problems, the equipment must be stopped, cut off the power supply, to make the warning signs on the equipment.6, to repair or other work in equipment, involving all

39、 staff will being formed, if the be the power supply, special care should be the power switch.7, the equipment can only be used for the design of the manufacturers use for rotary cutting wood, can not be used for other purposes.8, improve equipment technology will affect the operation of the equipme

40、nt and the safety of people, must be authorized by the manufacturers or manufacturers of staff, otherwise manufacturers not by modifying the cause for the loss.9, if cannot guarantee the safety of the normal operation of equipment in the installation, maintenance or repair process, must be carried o

41、ut by professional licensing professionals, these personnel must be guaranteed to prevent personnel injury and equipment damage.10, operators shall wear approved protective clothing can preventaccidents. work no rings, watches, jewelry, necklace, hanging looseticket clothing, such as a tie, torn clo

42、thes,ordinary shoes, not buckled coat or not pull thezipper toavoid machine rotatingpart, which caused the loss ordamage, long hairshould wear safety helmet.11, cleaning equipment, must stop power supply, pay attention to prevent cuts, and using appropriate methods to clean up.13, the equipment must

43、 have a good grounding! do not let children get close tothe equipment, taskirrelevant personnel must stay away from.12, pay attention to the usual refueling and maintenance equipment.3.4、 the safety code for equipment before the start and operation.1, do not run the equipment in the equipment, indic

44、ating lights and sick situation under control component fault.2, the equipment before the start, should ensure that all components are installed correctly,andno component damage, the various parts of the lubrication good short of oil, of the operating button functions clear ,all other objects in a m

45、achine independent (cloth, tools, iron and other equipment) should take.3, the power supply voltage is higher or lower than thevoltage range of the equipmentrequirements, do not give power transmission equipment,otherwise cause electrical partsdamaged.4, the electric control system after the power i

46、s switched on,live electrical element isvery dangerous, non professionals do not contact ,so as to avoid the risk of electric shock.5, rotary cutting process, should first stop main engine, allowed to boot into the log.the process of the operation of 6, equipment, prohibited the use of repair tools

47、and cleaning of utensils and other objects are dangerous operation, not just to the equipment reached.7, in the rotation process, all rotating parts, lightly hand touch avoid, non operating personnel are prohibited from near, prohibit the removal or open the cover.8, equipment lubrication, do not us

48、e hand directly touch device.9, wood rotary cut to the final application of wooden shaft or other objects to knock down the remaining wood shaft, should not be hand contact with wood shaft.10, equipment operation should be specifically responsible for,other personnel can notbe hands-on, avoid the mi

49、ss operation danger. the operator must be in a stable and balanced work on the ground, must ensure good workplace lighting equipment.11, don't let the equipment run unattended.12, equipment operation, pay attention to whether there is abnormal sound, such as abnormal, should immediately stop the

50、 machine, cut off the power supply, must find out the cause of the malfunction and ruled out before test.13, found in normal running, promptly notify the maintenance person in charge. all repair and maintenance must be in accordance with safety procedures in this manual operation in the accident pre

51、vention regulations.3.5、 restrictions on the use of timescope characteristics using the device.1, in the use of technology within the prescribed2, can be used for purposes ofdesign, do not used for other purposes, such asrotarycutting steel, rubber, plastic,because does not have the use of the desig

52、n.3, do not use the device of rotary cutting technology in excess of the prescribed in this manual diameter wood.4, do not exceed the working load equipment calibration using the device.5, don't be equipment platform as storing tools, appliances, cloth etc .where objects.6, do not use outdoors e

53、quipment or exposed to rain or humid environment.7, it must be used in the power supply voltage range of equipment within the requested.four delivery, delivery, installation4.1、 deliveryequipment in the factory has been in the factory inspection test, electrical system and moving parts are working p

54、roperly. in the inspection process, with different diameters of logs were peeling test ,inspection reached the factory technical requirements.4.2、 equipment shippedall components, including removing the components, packagingequipment in the prior to shipment are passed through the inventory and insp

55、ection. receiving equipment, should check whether there is damaged during transportcomponents. unless otherwise requested, general equipment inthe shipment, the rotary cutter is fixed on the bladebase seat ofthe knifesurface.theprotective measures against the metalparts not painting, to prevent oxid

56、ationduringthetransportation and storage.4.3、 hoisting equipmentresponsible for lifting personnel must be highly concentrated in the lifting process, avoid injury or damage to the goods. equipment loading and unloading can be carried out and move with the forklift truck, or by crane or crane, the pr

57、ohibition of the use of twoorthree hook hoisting!.process equipment move in, try to keep your weight down, maximumlimit maintain stability and visibility.4.4、 equipment installationensure that the equipment is fixed on the level and firm ground, to run when the machine smooth, no significant vibration principle. the ground must be capable of bearing the weightof equipment safety; equipment installation in the l