1927_14 2002-SGM

1、微信公眾號：資料小超市，更多人力資源資料APQP Kick-Off Meeting APQP啟動會議(Pre Production Meeting)The purpose of this meeting is to develop a common understanding concerning the total requirements of the part/material by assuring that proper communication and buy-in occurs between GM and the supplier. This form encompasses

2、 questions from the AIAG Advanced Product Quality Planning and GM APQP Manual GM-1927 manuals. Its intent is to ensure advanced product quality planning activities occur at the appropriate time and establish customer requirements for part qualification, part availability, quality, packaging, schedul

3、ing, and tooling information. Current revisions of all GM documents listed can be found in the GM Supply Power web site.本次會議旨在建立雙方在對零件、材料的所有要求方面的一致理解。下表包含了產(chǎn)品質(zhì)量先期策劃和通用手冊的問題。其目的在于確保先期質(zhì)量策劃活動按進(jìn)度展開，并明確顧客關(guān)于零件認(rèn)可，零件獲取，質(zhì)量，包裝，計(jì)劃和工裝方面的信息。GM相關(guān)文件的當(dāng)前版本可在GM Supply Power網(wǎng)站上獲得。This document should be completed by th

4、e supplier and provided to the SQE prior to the meeting date.本文件應(yīng)在會議前由供應(yīng)商填寫完成并提交給SQE。.DATE日期:PROJECT/PROGRAM項(xiàng)目名稱 :SUPPLIER供應(yīng)商:PART NO零件號:零件號MANUFACTURING LOCATION制造場所:制造場所PART DESCRIPTION零件描述零件描述:Introduction: Present the Common APQP Kick-Off Meeting Overview (Pre-Production Meeting) presentation to

5、 the supplier (reference GM APQP-3 GM1927-15 Kick-off Meeting Presentation)介紹：向供應(yīng)商介紹通用啟動會議簡介（參考啟動會議介紹）Section 1.AIAG APQP Phase 1.0 related questions Customer Requirements的第一階段有關(guān)的問題 第一部分 顧客要求1. Does the supplier understand the applications and intended end use of the parts/materials , including all

6、factors critical to the customer?for all customer? 供方是否理解所有顧客的零件、材料的的應(yīng)用和最終用途，包括所有對顧客重要的方面？ Yes 是 No 否Explain:理由：2. Does the supplier have the latest information about program timing (example: Drawing release, Prototype series, Matching, Pilots/MVB, SOP)? Review Program Milestones with supplier供方是否有關(guān)

7、于項(xiàng)目進(jìn)度的最新信息（如：圖紙發(fā)放，系列樣件，匹配，試生產(chǎn)，開始正式生產(chǎn)）？與供方評審項(xiàng)目節(jié)點(diǎn)。 Yes 是 No 否Explain:理由：Key Project Milestones關(guān)鍵項(xiàng)目節(jié)點(diǎn)Dates日期Key Project Milestones關(guān)鍵項(xiàng)目節(jié)點(diǎn)Dates日期3. Does the supplier have and understand the QS-9000 or TS16949 Manual, FMEA Manual,SPC Manual, Measurement Systems Analysis Manual, Quality System Analysis Man

8、ual, PPAP Manual and the Advanced Product Quality Planning (APQP) and Control Plan Manual ?Manual?供方是否有并理解或TS16949，F(xiàn)MEA，和控制計(jì)劃手冊？ Yes 是 No 否Explain:理由：4. Has the supplier provided all information listed in the Required Quality Information letter as outlined in the RFQ package?供方是否提供文件包中的“要求的質(zhì)量信息”清單中列

9、出的所有信息？ Yes 是 No 否Explain:理由：5. Does the supplier have and understand all the requirements listed in the Supplier Quality Statement of Requirements and has page 5 been signed and returned GM1927-3供應(yīng)商是否有并理解“供應(yīng)商質(zhì)量要求申明”（GM1927-3）中的各項(xiàng)要求，并返回已簽字的第頁? Yes 是 No 否Explain:理由：6. Are returnable containers requir

10、ed? 是否要求重復(fù)使用料箱？ Yes 是 No 否Explain:理由：7. Are there any packaging issues to be resolved? 包裝方面的問題是否已解決？ Yes 是 No 否Explain:理由：8. Does supplier agree to provide product in clean dunnage/containers? 供方是否能用清潔的隔板、料箱放置產(chǎn)品？ Yes 是 No 否Explain:理由： NoExplain:AIAG APQP Phase 2.0 related questions Section 2. Produc

11、t Design / DevelopmentAIAG APQP第二階段相關(guān)的問題第二部分 產(chǎn)品設(shè)計(jì)、開發(fā)8a9. Does the supplier have ALL of the latest drawings and specifications (SOR, SSTS, CTS, STD) ?)? 供應(yīng)商是否有所有的最新圖紙和技術(shù)規(guī)范（要求聲明，分系統(tǒng)技術(shù)要求，零件技術(shù)要求，標(biāo)準(zhǔn)）？ Yes 是 No 否Explain plans to obtain:說明獲取計(jì)劃：Review and list technical information in the following table i.

12、e. performance requirements, material specifications, validation requirements etc:在下表中評審并列出技術(shù)信息如性能要求，材料規(guī)格，驗(yàn)證要求等List of all Technical Info列出所有技術(shù)信息10. Has an Analysis Development Validation (ADV) plan been provided if specified in the SOR? 如SOR中要求，是否提供了分析開發(fā)驗(yàn)證計(jì)劃（ADV）？ Yes 是 No 否Specify planned date: 說明

13、計(jì)劃日期：8b11. If communication link for math data exchange is needed have appropriate contacts been taken? 如果需要進(jìn)行數(shù)模信息的交換，是否建立了相關(guān)的溝通渠道？ Yes 是 No 否Explain:理由：9a12.If GM is design responsible, has a Design-FMEA review been done between supplier and the GM Engineer ?Engineer? 如果通用負(fù)責(zé)設(shè)計(jì)，供方是否和通用工程師一起進(jìn)行了設(shè)計(jì)的評審？

14、 Yes 是 No 否Specify planned date:指定計(jì)劃日期：9b13.If Supplier is design responsible, has a Design-FMEA been done? Are actions in place to reduce high RPNs? Has a review with the GM engineer been completed ?completed？ 如果供應(yīng)商負(fù)責(zé)設(shè)計(jì)，是否進(jìn)行了？是否采取措施以降低高？是否與通用工程師一起進(jìn)行了相關(guān)評審？ Yes 是 No 否Specify planned dates:指定計(jì)劃日期：Note

15、: Design responsible supplier to complete AIAG A-1 Design FMEA Checklist; specify completion date注：負(fù)責(zé)設(shè)計(jì)的供應(yīng)商完成設(shè)計(jì)的檢查表，指定完成日期: 9c14. If supplier is responsible for system, has a system FMEA been completed and been reviewed? 如果供應(yīng)商負(fù)責(zé)系統(tǒng)開發(fā)、生產(chǎn)，是否已完成系統(tǒng) 并進(jìn)行了評審？ Yes 是 No 否Specify planned dates:指定計(jì)劃日期：9d15. Has

16、 a design review been done by the supplier and reviewed with the GM product engineer ?engineer? 供應(yīng)商是否進(jìn)行了設(shè)計(jì)評審并與通用產(chǎn)品工程師一起進(jìn)行評審？ Yes 是 No 否If No ， explain:如為否，原因：If yes, has design review been approved by engineering and drawings/specifications revised as appropriate ?appropriate?如為是，設(shè)計(jì)評審是否已被工程批準(zhǔn)，適當(dāng)時(shí)圖紙、

17、規(guī)范是否已作相應(yīng)修改？ Yes 是 No 否If No, specify plans: 如否，指定計(jì)劃：If No, specify plans to include revisions in drawings/specifications如是，指定修改圖紙、規(guī)范的計(jì)劃10a16. Have KPCs and Product Quality Characteristics (PQCs) been identified and included in drawings/specifications? Is the supplier aware of the KPCs and PQCs? Is t

18、he suppliers intended process able to meet the capability requirements of the KPCs ?KPCs and PQCs? 和PQC(產(chǎn)品質(zhì)量特性)是否已識別并包含在圖紙、規(guī)范中？供應(yīng)商是否明確和PQC？供應(yīng)商計(jì)劃的過程是否能滿足和PQC的能力要求？ Yes 是 No 否Explain:理由：10b17. Does the supplier understand the critical nature of dimensions that interface with the customers application

19、of their mating parts ?parts? 供應(yīng)商是否理解其與其它件相配合的關(guān)鍵尺寸對顧客使用的影響? Yes 是 No 否List all kNo 否knowwn Interfaces:列出所有已知的配合：181a. Are there any Prototype requirements 有無樣件要求? Yes 是 No 否List them in the space below:在下面空格中列出：Prototype Due Dates樣件提交日期Quantity數(shù)量Supplier Promised Date供應(yīng)商承諾日期Comments說明11b19. Does the

20、 supplier understand the requirements of GP-11? 供應(yīng)商是否理解的要求? Yes 是 No 否Explain: 說明：20. Will the appropriate control plan developed for use during each build i.e. Prototype, Pre-Launch, and Production? 是否將開發(fā)適當(dāng)?shù)臉蛹?、試生產(chǎn)和生產(chǎn)階段的控制計(jì)劃？ Yes 是 No 否Explain: 說明：21. Are controls for KPCs, PQCs and KCCs clearly ide

21、ntified? 是否明確了KPC、PQC和KCC的控制方法？ Yes 是 No 否Explain:說明：If no explain the process to control Critical Features (KPCs, PQCs and KCCs) 如否，說明控制關(guān)鍵特性的過程（KPC、PQC和KCC）22. Per the SOR, what amount of design and/or test is required by supplier? 根據(jù)SOR，供方需要進(jìn)行多少工作量的設(shè)計(jì)和/或試驗(yàn)？11c. Has a Prototype Process Control Plan

22、 been developed for use during the prototype run ?run? Are controls for KPCs and KCCs clearly identified? 是否開發(fā)了樣件生產(chǎn)期間使用的樣件過程控制計(jì)劃？是否明確對和的控制？ Yes NoExplain:If no explain the process to control Critical Features (KPCs and KCCs) and list the date the Prototype Control Plan will be completed如否，說明控制關(guān)鍵特性（和

23、）的過程，并列出樣件控制計(jì)劃的完成日期。12a. Does the supplier understand the requirements for product validation written in the technical specifications (SSTS/CTS)?供應(yīng)商是否理解技術(shù)規(guī)范（分系統(tǒng)、零件技術(shù)要求）中關(guān)于產(chǎn)品驗(yàn)證方面的要求？ Yes NoExplain:12b. Has the supplier understood ISO14001 demands, GM environmental demands for product and process and

24、made plans to fulfill them?供應(yīng)商是否理解ISO14001及通用關(guān)于產(chǎn)品和過程的環(huán)境要求，并制定滿足該要求的計(jì)劃？ Yes NoExplain: APQP Phase 3.0 related questions Proocessduct Design / Development第三階段有關(guān)的問題過程設(shè)計(jì)、開發(fā)13a. Review Key Activities from the APQP Project Plan and Timing Chart (See attachment GM APQP _ & GM APQP _). Does the supplier und

25、erstand ALL items listed on the APQP Project Plan ?Plan? Has the supplier filled in the APQP Timing Chart for these parts? 按通用附件評審項(xiàng)目計(jì)劃和進(jìn)度表中的關(guān)鍵活動。供應(yīng)商是否理解在項(xiàng)目計(jì)劃中列出的所有項(xiàng)目？供應(yīng)商是否填寫了這些零件的進(jìn)度表？ Yes NoExplain:13b. Specify your planned reporting frequency to GM in addition to the 4 minimum Supplier Program Revi

26、ews required on the APQP Project Plan (form): _指定除了項(xiàng)目計(jì)劃表中列出的最少次供應(yīng)商項(xiàng)目評審以外，計(jì)劃向通用報(bào)告的頻次14a. Has a preliminary Process Flow Diagram, , preliminary PFMEA and preliminary Control Plan been completed prior to this meeting as required in the Required Quality Information letter contained in the RFQ package ?p

27、ackage?在此次會議前，是否已完成中“要求的質(zhì)量信息“中要求的初始過程流程圖，初始和初始控制計(jì)劃？ Yes NoSpecify completion date指定完成日期:Flow chart流程圖PFMEAControl plan控制計(jì)劃14b. Has error proofing been considered during PFMEA creationcreation?在過程中是否考慮了防錯(cuò)？ Yes NoIf No, explain plans如否，說明計(jì)劃 14c. When will the Production Control Plan be ready ?ready? P

28、lanned date何時(shí)完成生產(chǎn)控制計(jì)劃？計(jì)劃日期: _Note: Specify the date each of the following AIAG checklists will be completed:注：說明下面各檢查表完成日期A-6 Process Flow Chart Checklist過程流程圖檢查表: _A-7 Process FMEA Checklist過程檢查表: _A-8 Control Plan Checklist:控制計(jì)劃檢查表 _15. Is any new equipment, tooling, gages, special fixtures or tes

29、t equipment needed to produce this part? 是否需要新設(shè)備，工裝，量具，檢具或試驗(yàn)設(shè)備？ Yes NoComment說明:Review the tooling and gage breakdown and comment above.評審工裝和量具分解表加以說明。16. General Motors requires 1.67 Ppk minimumPpk minimum (short-term) process capability and 1.33 Cpk minimum (long-term) process performance on criti

30、cal characteristics (KPCs and KCCs) (Refer to the AIAG SPC and PPAP manuals). All characteristics must conform 100% for the life of the part/material.對關(guān)鍵特性（和），通用要求最低的短期過程能力和的長期過程能力。所有特性必須在該零件、材料的生命周期中滿足要求。Are any print, material specifications or process control plan changes needed to meet these req

31、uirements?是否需要更改書面的材料要求和過程控制計(jì)劃以滿足上述要求？ Yes NoExplain:17. Has the supplier confirmed that their suppliers will follow the APQP, PPAP and Run Rate processes?供應(yīng)商是否確認(rèn)其分供方將遵守APQP, PPAP和按節(jié)拍生產(chǎn)的過程？ Yes NoExplain:AIAG APQP Phase 4.0 related questions-ValidationAIAG APQP第階段有關(guān)的問題驗(yàn)證18. Production Part Approval

32、Process-PPAP生產(chǎn)件認(rèn)可過程18a. Does the suppier understand the requirements for Full PPAP ?PPAP?供應(yīng)商是否理解完全認(rèn)可的要求？ Yes NoExplain:18b. Does the supplier have all forms required for PPAP? Note: Submit copies供應(yīng)商是否有要求的所有表格？注：提交拷貝 Yes NoExplain:18c. Define preliminary characteristics (KPCs/KCCs) for capability stu

33、dy in PPAP明確在中進(jìn)行過程能力研究的的初始清單: _18d. Define the number of samples to be submitted along with PPAP documentation _ samples per _ cavity (total # cavities)明確在文件提交時(shí)需提交的樣件數(shù)。每個(gè)模腔提交個(gè)樣品（共個(gè)模腔）18e. Does the supplier understand the GM 1411 Interim PPAP form ?form?供應(yīng)商是否理解臨時(shí)批準(zhǔn)表？ Yes NoExplain:Briefly explain how

34、 and when the form is used簡要說明該表何時(shí)使用，如何使用18f. List the GM person that you will send PPAP documentation and samples to列出文件和樣件將提交給GM的相關(guān)人員 Name: _19. GP-12 Early Production Containment 早期生產(chǎn)遏制19a. Does the supplier understand the GP-12 procedure and when it should be in place ?place?供應(yīng)商是否理解的程序及何時(shí)實(shí)施？ Yes

35、 NoExplain:If no, explain plans to gain an understanding above如否，說明理解上述要求的計(jì)劃19b. Does the supplier understand the GP-12 exit criteria ?供應(yīng)商是否理解的退出條件？ Yes NoExplain:If no explain plan to gain understanding如否，列出計(jì)劃19c. What is the date that your GP-12 plan will be in place and for how long說明-何時(shí)實(shí)施，實(shí)施多長時(shí)間

36、: _Note: The GP-12 Procedure can be found in the PPAP Manual, GP-12 is synonymous to the Pre-Launch Control Plan as described in the PPAP manual.注：可以在手冊中找到-程序。與手冊中描述的早期生產(chǎn)控制計(jì)劃一致。20. Run Rate GP-9按節(jié)拍生產(chǎn)20a. Does the supplier understand the requirements for Run Rate ?Rate? 供應(yīng)商是否理解按節(jié)拍生產(chǎn)的要求 Yes NoExplain:

37、Explain when the Run Rate is to be performed ?performed? 說明何時(shí)進(jìn)行按節(jié)拍生產(chǎn)_ How long must the process run for該過程持續(xù)多長時(shí)間: _20b. Does the supplier have all the forms needed to perform the Run Rae process ?process?供應(yīng)商是否有進(jìn)行按節(jié)拍生產(chǎn)所需的所有表格？ Yes NoExplain:List the form number to be used列出將使用的表格號碼. _20c. List the de

38、fault length of time the Run Rate must be performed for列出默認(rèn)的按節(jié)拍生產(chǎn)的運(yùn)行時(shí)間: _20d. What is the suppliers contracted 5-day capacity; include all shifts列出供應(yīng)商天的合同生產(chǎn)能力，包括所有班次: _23. Fill in the following material status information for parts from serial/production tooling:按序列/生產(chǎn)工裝表填寫材料狀態(tài)信息Material Status材料狀態(tài)R

39、equired Date要求日期Promised Date 承諾日期Comments日期Parts for Matching (scribed) (GP6)匹配用零件（劃線）（）Material from serial/production tooling/serial material with dimension/function OK序列/生產(chǎn)工裝表上材料的尺寸、功能合格Run Rate approved parts按節(jié)拍生產(chǎn)批準(zhǔn)的零件22. List plant(s) that you will ship production material to列出生產(chǎn)材料將要發(fā)往的工廠: _24

40、. Does the supplier understand the procedures that apply when problems occur at a GM plant ?(eg. PR/R GP-5, Containment level 1 & 2, New Business Hold, Global Sourcing)供應(yīng)商是否理解當(dāng)在工廠發(fā)生問題時(shí)的相關(guān)流程（如，一、二級控制發(fā)運(yùn)，停止新業(yè)務(wù)，全球采購） Yes NoPlan unknown processes對不了解的過程的計(jì)劃日期If no， list procedures/processes you are not fa

41、miliar with and what your plan is to become familiar with them above如否，列出你不熟悉的過程并制定熟悉計(jì)劃SECTION 3. PROCESS DESIGN/DEVELOPMENT第三部分 過程設(shè)計(jì)/開發(fā) Key Activities from the APQP Project Plan GM 1927-1 and Timing Chart GM 1927-2 APQP項(xiàng)目計(jì)劃GM1927-1和進(jìn)度表GM1927-2中的關(guān)鍵活動24. Does the supplier understand ALL items listed

42、on the APQP Project Plan? 供應(yīng)商是否理解APQP項(xiàng)目計(jì)劃中的各個(gè)項(xiàng)目？ Yes 是 No 否Explain:說明：25. Has the supplier filled in the APQP Timing Chart for these parts? 供應(yīng)商是否針對這些零件填寫了APQP進(jìn)度表？ Yes 是 No 否Explain:說明：26. GM Global APQP requires 4 Supplier Gate Reviews. In addition to these 4 reviews, specify your planned reporting

43、frequency GM全球APQP要求4次供應(yīng)商項(xiàng)目評審。除了這4次評審?fù)?，說明你的計(jì)劃報(bào)告頻次: 27. Have the following preliminary documents been completed? 是否初步完成下列初始文件？Process Flow Chart If No過程流程圖 如否 Yes 是 No 否Specify completion date:說明完成日期：Process FMEA過程FMEA Yes 是 No 否Specify completion date:說明完成日期：Control Plan控制計(jì)劃 Yes 是 No 否Specify comple

44、tion date:說明完成日期：28. Has error proofing been considered during PFMEA creation and included in quoted price 在PFMEA時(shí)是否考慮防錯(cuò)并包括在報(bào)價(jià)中？ Yes 是 No If No, explain plans to achieve quality requirements:如否，說明達(dá)成質(zhì)量要求的計(jì)劃：29. Is any new equipment, tooling, gages, special fixtures or test equipment needed to produce

45、 this part 生產(chǎn)該產(chǎn)品是否需要新設(shè)備、工裝 、檢具、特殊工裝或試驗(yàn)設(shè)備? Yes 是 No 否Comment:說明：Review the tooling and gage breakdown .as submitted in the RFQ. 評審工裝和檢具價(jià)格分解表 同RFQ中表。30. Has supplier developed facilities plan for Greenfield / Brownfield / Transplant manufacturing sites, include any affected subcontractors facilities?供

46、應(yīng)商是否已制定了關(guān)于廠房的新建/擴(kuò)建/遷移的計(jì)劃，包括相關(guān)的分供方？ Yes 是 No 否Comment:說明：30. General Motors minimum required acceptance criteria for the PPAP initial study is a Cpk or Ppk of 1.67 (ref. AIAG PPAP manual).Are any print, material specifications or process control plan changes needed to meet these requirements? 通用對PPAP

47、初始能力研究的要求是Cpk 或 Ppk1.67 (參考 AIAG PPAP手冊)。要達(dá)到此要求，是否需要對圖紙、材料規(guī)范或過程控制計(jì)劃作修改？ Yes 是 No 否Explain:說明：31. Has the supplier confirmed that their subcontractors, including directed buy subcontractors, will do the following: 供應(yīng)商是否已確認(rèn)其分供方，包括直接采購方，將完成下列工作：. APQP Yes 是 No 否Explain:說明：. PPAP Yes 是 No 否Explain:說明：.

48、Run Rate按節(jié)拍生產(chǎn) Yes 是 No 否Explain:說明：SECTION 4. PPAP (Production Part Approval Process) 第四部分 PPAP（生產(chǎn)件批準(zhǔn)程序）32. Lead-time for tooling 工裝制造周期_33. After tool completion, (first parts off tools), what is the lead-time for PPAP submission? 完成工裝（首件生產(chǎn)出）到PPAP提交需要多少時(shí)間？ 34. Is additional lead time required after

49、 PPAP approval to meet the QTC? 在PPAP批準(zhǔn)后，是否再需要一段時(shí)間才能滿足報(bào)價(jià)工裝能力？ Yes 是 No 否Explain:說明：35. Does the supplier understand the requirements for Full PPAP? 供應(yīng)商是否理解PPAP完全批準(zhǔn)的要求？ Yes 是 No 否Explain:說明：36. Does the supplier know where to obtain the required forms for PPAP? 供應(yīng)商是否知道從何處取得PPAP所需的表格？ Yes 是 No 否Explain:說明：37. Define the number of samples to be submitted along with PPAP documentation. 定義在PPAP文件提交時(shí)需提交的樣品數(shù)。 Total # of Samples 樣品工裝數(shù) _ Samples per Cavity 每個(gè)型腔樣品數(shù) _ Total # of Cavities 型腔數(shù) _ 38. Name the GM person that you will send PPAP documentation and s