價值流圖常用符號及案例

1、價值流圖的常用符號 及繪制案例 完整價值流完整價值流 供應商供應商 工廠工廠/服務服務 維修站維修站 客戶客戶 價值流是指從原材料轉變?yōu)楫a品，并給它賦予價值的全過程價值流是指從原材料轉變?yōu)楫a品，并給它賦予價值的全過程 包含增值的和非增值的活動包含增值的和非增值的活動 價值流價值流 價值流程圖價值流程圖：用一些簡單的符號和流線從頭到尾描述每一個工序 狀態(tài)、工序間的物流、信息流和價值流的當前狀態(tài)，找出需要改 善的地方，再描繪出一個未來狀態(tài)圖，以顯示價值流改善的方向 和結果。 價值流程圖的四要素價值流程圖的四要素：物流物流 信息流信息流 過程流過程流 時間時間 e v 電梯 過程 blue 物流 b

2、lack dotted 信息流 black 過程流 操作工 檢查 電話 手動傳輸 電腦 客戶 文檔多文檔判斷 技術運用 mrp process box mrp process box 供應商 叉車 超市 庫存 收條物料車 卡車 數(shù)據盒 w/t p/t quality 拉動 in box (queue) in 推動生產 iterations a b c d 均衡化生產 changeover 改善亮點 f i f o 先進先出 看板進/出貨電子信息 客戶 客戶 forecast 3-mo firm bi- weekly 所在工廠 forecast 3-mo firm bi- weekly fore

3、cast firm order 客戶 供應商 supplier 所在工廠 供應商 supplier forecast 3-mo firm bi- weekly forecast firm order warehouse 倉庫 客戶 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks on demand 客戶 供應商 supplier warehouse 倉庫 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitti

4、ng racks conversion on demand 客戶 供應商 supplier warehouse 倉庫 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachining yield=99.% on demand 客戶 供應商 supplier warehouse 倉庫 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachini

5、ng welding on demand 客戶 供應商 supplier warehouse 倉庫 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachiningweldingassembly on demand 客戶 供應商 supplier warehouse 倉庫 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachiningwel

6、dingassemblypacking on demand 客戶 供應商 supplier warehouse 倉庫 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachiningweldingassemblypacking on demand 客戶 供應商 supplier warehouse 倉庫 shiiping 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting rac

7、ks conversionmachiningweldingassemblypacking on demand 客戶 供應商 supplier warehouse 倉庫 shiiping 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachiningweldingassemblypacking on demand 客戶 供應商 supplier warehouse 倉庫 shiiping pick list 36 hrs loading plan weekly dai

8、ly 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachiningweldingassemblypacking on demand 客戶 供應商 supplier warehouse 倉庫 shiiping pick list 36 hrs loading plan weekly daily 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversion

9、machiningweldingassemblypacking on demand 客戶 供應商 supplier warehouse 倉庫 shiiping pick list 36 hrs loading plan weekly daily daily schedul e 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachiningweldingassemblypacking on demand 客戶 供應商 supplier warehouse 倉庫 shi

10、iping pick list 36 hrs loading plan weekly daily daily schedul e daily schedule pack plan 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachiningweldingassemblypacking on demand 客戶 供應商 supplier warehouse 倉庫 shiiping pick list 36 hrs loading plan weekly daily

11、daily schedul e daily schedule pack plan daily traveler s 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachiningweldingassemblypacking on demand 客戶 供應商 supplier warehouse 倉庫 shiiping pick list 36 hrs loading plan weekly daily daily schedul e daily schedule p

12、ack plan daily traveler s 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachining yield=99.% yield=98.6% welding yield=73.2% assembly on demand 客戶 供應商 supplier warehouse 倉庫 pick list 36 hrs loading plan weekly daily daily schedul e daily schedule pack plan da

13、ily traveler s packingshiiping 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachining yield=99.% yield=98.6% welding yield=73.2% assembly on demand 客戶 供應商 supplier warehouse 倉庫 pick list 36 hrs loading plan weekly daily daily schedul e daily schedule pack pl

14、an daily traveler s packingshiiping 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachining yield=99.% yield=98.6% welding yield=73.2% assembly on demand 客戶 供應商 supplier warehouse 倉庫 pick list 36 hrs loading plan weekly daily daily schedul e daily schedule pa

15、ck plan daily traveler s 8 h*2 h*4 h8 h8 h8 h9 h 0.2 h0.5h0.5 h0.5h2h0.6 h 1 h packingshiiping 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachining yield=99.% yield=98.6% welding yield=73.2% assembly on demand 客戶 供應商 supplier warehouse 倉庫 pick list 36 hrs

16、loading plan weekly daily daily schedul e daily schedule pack plan daily traveler s 8 h*2 h*4 h8 h8 h8 h9 h 0.2 h0.5h0.5 h0.5h2h0.6 h 1 h waiting time:47 h process time:5.3 h packingshiiping 所在工廠 kitting forecast 3-mo firm bi- weekly forecast firm order kitting racks conversionmachining yield=99.% y

17、ield=98.6% welding yield=73.2% assembly on demand 客戶 供應商 supplier warehouse 倉庫 pick list 36 hrs loading plan weekly daily daily schedul e daily schedule pack plan daily traveler s 8 h*2 h*4 h8 h8 h8 h9 h 0.2 h0.5h0.5 h0.5h2h0.6 h 1 h waiting time:47 h process time:5.3 h packingshiiping batch batch batch batch batch too much variation too much variation